Suzuki VLR1800, Service Manual

Page: 540 / 624

5B-8 Manual Transmission:
Countershaft Gear / Driveshaft Gear
Disassembly and Assembly
B822H15206005
Refer to “Transmission Removal (Page 5B-3)” and
“Transmission Installation (Page 5B-4)”.
Disassembly
CAUTION
!
Identify the position of each removed part.
Organize the parts in their respective groups
(i.e., drive or driven) so that they can be
reinstalled in their original positions.
Disassemble the countershaft and driveshaft as shown
in the transmission construction. Refer to “Transmission
Construction (Page 5B-7)”.
Pay attention to the following points:
Countershaft
• Open the 3rd drive gear snap ring (1) with the special
tool from its groove and slide it towards the 4th drive
gear side.
Special tool
: 09900–06104 (Snap ring pliers)
• Remove the bearing (2) and oil seal (3).
• Slide the 3rd (6) and 2nd (5) drive gears toward the
4th drive gear (7) side, then remove the circlip (4).
• Remove the 3rd drive gear bushing (8), washer (9),
snap ring (10) and 4th drive gear (7).
• Remove the snap ring (11) with the special tool.
Special tool
: 09900–06107 (Snap ring pliers)
• Remove the washer (12) and 5th drive gear (13).
• Remove the bearing (13) with the hydraulic press.
1
I822H1520023-01
2
3
5
6
7
4
I822H1520074-01
7
8
9
10
I822H1520075-01
12
11
13
I822H1520025-02
13
I822H1520026-01