Suzuki VLR1800, Service Manual

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1D-65 Engine Mechanical:
2) Make sure that all of the bolts are removed. Then,
tap the sides of the lower crankcase using a plastic
hammer to separate the upper and lower crankcase
halves and then lift the lower crankcase off of the
upper crankcase.
NOTE
• The crankshaft and transmission
components should remain in the upper
crankcase half.
• If it is difficult to separate the crankcase
halves, set the proper bolts and nuts to the
crankcase by separating the upper and
lower crankcase halves, as shown in the
figure.
3) Remove the O-rings (1) and dowel pins.
Transmission
Remove the drive shaft assembly (2) and countershaft
assembly (3).
Balancer Shaft / Crankshaft
1) Remove the oil seal (1) and balancer shaft (2).
2) Remove the crankshaft (3) and thrust bearing (4).
3) Remove the pins (5) and C-rings (6).
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