Suzuki VLR1800, Service Manual

Page: 503 / 624

Brake Control System and Diagnosis: 4A-11
Front Brake Master Cylinder / Brake Lever
Disassembly and Assembly
B822H14106013
Refer to “Front Brake Master Cylinder Assembly
Removal and Installation (Page 4A-10)”.
Disassembly
1) Remove the brake lever (1) and brake light switch
(2).
2) Remove the reservoir cap (3), plate (4) and
diaphragm (5).
3) Pull out the dust boot (6) and remove the snap ring
(7).
Special tool
: 09900–06108 (Snap ring pliers)
4) Remove the following parts from the master cylinder.
• Piston (8)
• Secondary cup (9)
• Primary cup (10)
• Spring (11)
Assembly
Assemble the master cylinder in the reverse order of
disassembly. Pay attention to the following points:
CAUTION
!
• Wash the master cylinder components with
new brake fluid before reassembly.
• Do not wipe the brake fluid off after
washing the components.
• When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvents such as
gasoline, kerosine, etc.
• Apply brake fluid to the master cylinder
bore and all of the master cylinder
component to be inserted into the bore.
BF: Brake fluid (DOT 4)
1
2
I822H1410027-01
3
5
4
I822H1410028-01
6
7
I822H1410029-03
8
9
11
10
I822H1410030-01
I649G1410024-02