Suzuki VLR1800, Service Manual

Page: 259 / 624

Engine Mechanical: 1D-48
Water jacket pipe
Remove the water jacket pipe (1) (for rear cylinder).
Water jacket plug (Cylinder head)
Remove the water jacket plugs (1) (for front and rear
cylinder).
Valve / Valve spring
1) Remove the tappet (1) and shim (2) by fingers or
magnetic hand.
2) Install the sleeve protector between the valve spring
and cylinder head.
Special tool
(A): 09919–28610 (Sleeve protector)
CAUTION
!
To prevent damage of the tappet sliding
surface with the valve lifter attachment, use a
protector.
3) Using the special tools, compress the valve spring
and remove the two cotter halves (3) from the valve
stem.
Special tool
(B): 09916–14510 (Valve spring
compressor)
(C): 09916–14910 (Valve spring compressor
attachment)
: 09916–84511 (Tweezers)
4) Remove the valve spring retainer (4) and valve
spring (5).
5) Pull out the valve (6) from the combustion chamber
side.
1
I822H1140131-01
1
I822H1140132-01
1
2
I822H1140133-01
(A)
I822H1140134-01
(B)
(C)
3
I822H1140135-01
5
4
6
I822H1140136-01