Suzuki VLR1800, Service Manual

Page: 471 / 624

Drive Chain / Drive Train / Drive Shaft: 3A-13
Final Gear Construction
B822H13106014
Final Gear Assembly Removal and Installation
B822H13106015
Removal
1) Drain final gear oil. Refer to “Final Gear Oil
Replacement in Section 0B (Page 0B-14)”.
2) Remove the rear wheel. Refer to “Rear Wheel
Assembly Removal and Installation in Section 2D
(Page 2D-11)”.
3) Remove the final gear case pivot bolt (1).
4) Remove the final gear case nut and washer.
5) Remove the final gear case (2) backward.
Installation
1) Apply bond to the mating surface of the final gear
case and swingarm.
: Sealant 99000–31110 (SUZUKI BOND
No.1215 or equivalent)
CAUTION
!
When installing the stopper plate, fit the
protrusion “A” of the plate to the one of the
bearing stopper grooves.
(a)
4
2
5
3
(b)
FWD
1
I822H1310041-05
1. Shims 5. Final driven bevel gear : Apply bond to matching surface.
2. Shims : 40 N
⋅
m (4.0 kgf-m, 29.0 lb-ft) : Apply bond to matching surface.
3. Shims : 100 N
⋅
m (10.0 kgf-m, 72.5 lb-ft) : Do not reuse.
4. Final drive bevel gear : Apply grease.
1
2
I822H1310042-01
“A”
I822H1310043-02