KTM F9903SE Setup Instructions Download Page 1 | Manualshive

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SETUP INSTRUCTIONS

2019

1290 Super Duke GT

Art. no. 3213982en

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Summary of Contents for F9903SE

Page 1: ...SETUP INSTRUCTIONS 2019 1290 Super Duke GT Art no 3213982en ...

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Page 3: ...ithout prior notice and without specifying reasons to adapt these to local conditions as well as to stop produc tion of a particular model without prior notice KTM accepts no liability for delivery options deviations from fig ures and descriptions misprints and other errors The models portrayed partly contain special equipment that does not belong to the regular scope of supply 2019 KTM Sportmotor...

Page 4: ... or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Page 5: ... 2 2 Unpacking and setting up the vehicle Preliminary work Remove the box S03261 01 Main work Remove the adhesive tape in the upper area of the motorcycle S03254 01 Roll down the film at the sides Info To avoid damaging the motorcycle during unpacking leave the other films on the vehicle until you have fin ished work on the vehicle Remove the separate enclosure and unpack it Check that the scope o...

Page 6: ...dlebar may break as a result Change the handlebar if the handlebar is damaged or bent Position the handlebar Info Make sure the cables and wiring are positioned cor rectly Position handlebar clamp Mount screws 1 but do not tighten yet Marking A on the handlebar scale is aligned with the top edge of the handlebar clamp Center line B on the handlebar scale is aligned with the center of the handlebar...

Page 7: ... snap into the hand guard shells Mount the hand guard Guideline Hand guard screw M8 10 Nm 7 4 lbf ft Check the throttle grip for smooth operation S03260 01 Mount and tighten the rear mirror on both sides S03220 12 Position windshield 4 Mount and tighten screws 5 Guideline Screw windshield M5 3 5 Nm 2 58 lbf ft S03372 10 Mount splash protector 6 with screws 7 on license plate holder 8 Guideline Rem...

Page 8: ...e the radiator shield E00273 01 Remove passenger seat p 8 Info The Race on key is located in the left storage compart ment Remove spare key and KEYCODECARD and keep in a safe place for the handover Secure tool set with the rubber strap S03213 11 Place on the vehicle and adjust both rear mirrors in a horizon tal position Check minimum spacing C between the mirror bar and wind shield after the handl...

Page 9: ... left and right Mount and tighten screws bk Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft S03376 10 Remove the front rider s seat p 8 Plug in the plug bl of the starter relay Super Duke GT US Mount the side cases Info Observe the accompanying fitting instructions Charge the 12 V battery p 11 Remove the protective film Refuel p 14 Prepare the vehicle according to the specifications in the K...

Page 10: ... seat mounts 1 Lower the front of the passenger seat and push back Position locking pin 2 in the lock housing and press passen ger seat down at the front The locking pin engages with an audible click Check that the passenger seat is mounted correctly 3 3 Removing the front rider s seat Preparatory work Remove passenger seat p 8 S01104 10 Main work Press seat release 1 in the direction of the arrow...

Page 11: ...orage compartment on the left S03201 10 Turn handlebar as far as possible to the right Fold out storage compartment in area A toward the fork leg Open storage compartment Info A USB socket 1 is located in the storage compart ment for supplying power to external devices The storage compartment must be closed before going on a ride 3 6 Closing the storage compartment on the left S03201 11 Close stor...

Page 12: ...tment Fold down storage compartment Info The storage compartment is not lockable 3 9 Adjusting the steering angle S03214 10 Loosen nuts 1 Make sure that sufficient steering angle remains after finishing the work Info Do not unscrew screws fully The screw must be screwed in by at least five full turns Adjust the steering angle by turning adjusting screws 2 left and right Guideline Minimum spacing b...

Page 13: ...lection point for used batteries Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Even when there is no load on the 12 V battery it discharges steadily The charging level and the method of charging are very important for the service life of t...

Page 14: ...ount the front rider s seat p 9 Mount passenger seat p 8 Set the time and date 3 11 Disconnecting the negative cable of the 12 V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep 12 V batteries out of the reach of children Wear suitable protective clothing and safety glasses Avoid contact with battery acid and battery gases Keep sparks or open flames a...

Page 15: ...al burns Keep 12 V batteries out of the reach of children Wear suitable protective clothing and safety glasses Avoid contact with battery acid and battery gases Keep sparks or open flames away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 ...

Page 16: ...lled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse ...

Page 17: ...ttes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In ca...

Page 18: ...nk filler cap is locked cor rectly after closing Change your clothing if fuel spills on them Rinse the affected area immediately with plenty of water in the event of contact with the skin Fold down fuel tank filler cap 1 and push it down The fuel tank filler cap locks audibly in place 3 16 Setting the time and date Condition The motorcycle is stationary S03154 01 Press SET button when the menu is ...

Page 19: ... current minute is set Press SET button The time is stored S03156 01 Setting the date Press UP or DOWN button until the date is marked Press SET button The day next to Date flashes Press UP or DOWN button until the current day is set Press SET button The month next to Date flashes Press UP or DOWN button until the current month is set Press SET button The year next to Date flashes Press UP or DOWN...

Page 20: ...5 lbf ft Screw fuel level sensor M5 3 Nm 2 2 lbf ft Screw fuel tank filler cap M5 3 Nm 2 2 lbf ft Screw trim M5x12 3 5 Nm 2 58 lbf ft Swing angle sensor screw M5x16 5 Nm 3 7 lbf ft Loctite 243 Cable disk nut exhaust valve con trol unit M6 14 Nm 10 3 lbf ft Ground fitting on frame M6 10 Nm 7 4 lbf ft Nut ABS module fastening M6 8 Nm 5 9 lbf ft Nut cable on starter motor M6 4 Nm 3 lbf ft Nut exhaust...

Page 21: ...10 Nm 7 4 lbf ft Loctite 243 Screw suitcase molds M6 6 Nm 4 4 lbf ft Screw tire pressure sensor Super Duke GT EU US CN M6 7 Nm 5 2 lbf ft Cable disk nut exhaust valve M8 7 Nm 5 2 lbf ft Nut manifold on cylinder head M8 Tightening sequence Tighten the nuts evenly Do not warp the metal plate 25 Nm 18 4 lbf ft Nut rear sprocket M8 36 Nm 26 6 lbf ft Nut shift rod M8 12 Nm 8 9 lbf ft Nut shift rod M8LH...

Page 22: ...sis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw engine bearer M10 45 Nm 33 2 lbf ft Loctite 243 Screw front brake caliper M10 45 Nm 33 2 lbf ft Loctite 243 Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw side stand M10 35 Nm 25 8 lbf ft Loctite 243 Screw side stand bracket M10 45 Nm 33 2 lbf ft Loctite 243 Screw side stand holder M10 45 Nm 33 2 lbf ft...

Page 23: ...read greased Screw steering head top M25x1 5 18 Nm 13 3 lbf ft Nut rear axle shock absorber side M35x1 5 200 Nm 147 5 lbf ft Loctite 262 lock the locking wire with locking varnish Nut rear axle M50x1 5 250 Nm 184 4 lbf ft Thread greased lock locking wire with locking varnish ...

Page 24: ...8 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 25: ... 3213982en 3213982en 01 2019 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KISKA KTM ...

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