Suzuki VLR1800, Service Manual

Page: 565 / 624

Clutch: 5C-12
Clutch Sleeve Hub / Primary Driven Gear Assembly
Inspect the slot of the clutch sleeve hub and primary
driven gear assembly for damage or wear caused by the
clutch plates. If necessary, replace it with a new one.
CAUTION
!
Do not attempt to disassemble the primary
driven gear assembly. They are
unserviceable.
Specifications
Service Data
B822H15307001
Clutch
Unit: mm (in)
Tightening Torque Specifications
B822H15307002
NOTE
The specified tightening torque is also described in the following.
“Clutch Components (Page 5C-3)”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Tightening Torque List in Section 0C
(Page 0C-8)”.
I822H1530035-01
I822H1530041-01
Item Standard Limit
Clutch cable play 10 – 15 (0.4 – 0.6) —
Clutch release screw 1 turn back —
Clutch drive plate thickness
No. 1 2.92 – 3.08 (0.115 – 0.121) 2.62 (0.103)
No. 2 1.92 – 2.08 (0.076 – 0.082) —
Clutch driven plate thickness
No. 1 2.20 – 2.40 (0.087 – 0.094) —
No. 2 3.32 – 3.48 (0.131 – 0.137) 3.17 (0.125)
Clutch driven plate claw width No. 1 & 2 7.96 – 8.15 (0.313 – 0.321) 7.16 (0.282)
Clutch driven plate distortion — 0.10 (0.004)
Clutch spring free length 55.11 (2.17) 52.4 (2.06)
Fastening part
Tightening torque
Note
N
⋅
m kgf-m lb-ft
Clutch sleeve hub nut 95 9.5 68.5 ) (Page 5C-7)
Clutch spring set bolt 10 1.0 7.0 ) (Page 5C-8)
Primary driven gear bolt 95 9.5 68.5 ) (Page 5C-10)