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Marshalled Termination Assemblies for ET200M Remote I/O Modules

A5E00482820-09

237

16-Channel, 24-150 VDC/120-230 VAC

Relay Output MTA

Part No. 6ES7650-1AM30-3XX0

18.1

Description

This section contains information and requirements to facilitate installation of

Siemens, 24-150 VDC/120-230 VAC Relay Output Marshalled Termination

Assembly (MTA) (6ES7650-1AM30-3XX0), designed to interface with the Siemens

ET 200M 16-Channel Discrete Output Module (

6ES7 322-8BH01-0AB0

, E-Stand 1 or

higher).

18.2

Features

The following features have been incorporated into this MTA:

•

Form C Relay for each output

•

Redundant power connections

•

LED indication of redundant power supply condition

•

Power monitor plug-in available (optional)

•

Dual connectors for redundant I/O Module operation

•

Per module power fusing

•

Per channel LED indication of output status (ON or OFF)

•

Ground stud for connecting shield to earth ground

•

Power input and field terminations are pluggable for easy maintenance

Summary of Contents for ET 200M

Page 1: ...Channel RTD Input MTA 7 8 Channel TC Input MTA 8 6 Channel F Analog Input MTA 9 6 Channel F Analog Input HART MTA 10 6 Channel F Analog Input HART MTA 11 16 Channel 24 VDC Discrete Input MTA 12 12 24 Channel 24 VDC F Discrete Input MTA 13 10 Channel 24 VDC F Discrete Output MTA 14 16 Channel 24 VDC Discrete Output MTA 15 16 Channel 24 VDC Discrete Output MTA 16 Failsafe 10 Channel 24 150 VDC 120 2...

Page 2: ...e relevant documentation for the specific task in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications desc...

Page 3: ... and relay outputs Basic Knowledge Required To understand this manual you will require a basic knowledge of Siemens SIMATIC PCS 7 systems S7 400H Systems and ET200M I O Modules Related Manuals Additional information can be found in the following manuals Programmable Logic Controllers S7 300 Module Data ET200M I O Module Data Automation System S7 400H Fault Tolerant Systems Automation Systems S7 30...

Page 4: ...port groups listed in the Product Support section of this manual The contents of this manual shall not become part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Siemens The warranty contained in the contract between the parties is the sole warranty of Siemens Any statements continued herein do not create new warranties ...

Page 5: ...e Range 25 to 70 C TÜV Functional Safety Safety of machinery IEC61508 2010 IEC 62061 AMD 2 EN ISO 13849 2015 6ES7650 1AA51 2XX0 6ES7650 1AA52 2XX0 Analog Output 8 Channel 12 bit 6ES7650 1AB50 2XX0 6ES7650 1AB51 2XX0 RTD Input 8 Channel 6ES7650 1AG50 2XX0 6ES7650 1AG51 2XX0 TC Input 8 Channel 6ES7650 1AF50 2XX0 6ES7650 1AF51 2XX0 Discrete Input 16 Channel 24 VDC 6ES7650 1AC10 3XX0 6ES7650 1AC11 3XX...

Page 6: ...M Telephone 1 423 262 2522 or 1 800 333 7421 USA only Fax 1 423 262 2289 Support Request http www siemens com automation support request Technical Support 24 hours a day 365 days a year Phone 49 180 5050 222 Fax 49 180 5050 223 E Mail ad support siemens com GMT 1 00 Technical Support and Authorization Local time Monday to Friday 8 00 AM to 5 00 PM Phone 86 10 64 75 75 75 Fax 86 10 64 74 74 74 Mail...

Page 7: ... support Here you will find the following information Newsletter providing the latest information on your products Exactly the right documents for your needs which you can access by performing an online search in Service Support Forum in which users and experts worldwide exchange ideas Your local contact person who can be accessed in our Contacts database Information about local service repair and...

Page 8: ...Preface Marshalled Termination Assemblies for ET200M Remote I O Modules 8 A5E00482820 12 ...

Page 9: ...isual Inspection 36 4 8 Channel Analog Input MTA 37 4 1 Description 37 4 2 Features 37 4 3 Operation 38 4 4 Installation Requirements 39 4 5 Maintenance 39 4 6 8 Channel Analog Input Marshalled Termination Assembly 40 4 7 Technical Specifications 42 4 8 Module Restrictions 43 4 9 Typical Transmitter Connection to Field Terminals 43 4 10 Hardware Configuration 45 4 10 1 Addresses 45 4 10 2 Inputs 4...

Page 10: ...allation Requirements 70 7 5 Maintenance 70 7 6 8 Channel RTD Input Marshalled Termination Assembly 71 7 7 Technical Specifications 72 7 8 Module Restrictions 73 7 9 Typical R RTD Connection to Field Terminals 74 7 10 Hardware Configuration 75 7 10 1 Addresses 75 7 10 2 Inputs Part 1 76 7 10 3 Inputs Part 2 77 7 11 Technical Specifications for 8 Channel RTD Input Module 6ES7 331 7PF00 0AB0 6ES7 33...

Page 11: ... 106 9 15 4 Maintenance 107 9 15 5 Technical Specifications 110 9 16 Input Sharing 111 9 16 1 Description 111 9 16 2 Purpose 111 9 16 3 Operation 111 9 16 4 FAI MTA to SAI MTA Cable 112 9 16 5 Hardware Configuration 114 10 6 Channel F Analog Input HART MTA 117 10 1 Description 117 10 2 Features 117 10 3 Operation 118 10 4 Installation Requirements 120 10 5 Maintenance 120 10 6 6 Channel F Analog I...

Page 12: ... MTA to SAI MTA Cable 151 11 11 5 Hardware Configuration 153 12 16 Channel 24 VDC Discrete Input MTA 156 12 1 Description 156 12 2 Features 156 12 3 Operation 157 12 4 Installation Requirements 157 12 5 Maintenance 157 12 6 16 Channel 24 VDC Discrete Input Marshalled Termination Assembly 158 12 7 Technical Specifications 159 12 8 Module Restrictions 160 12 9 Typical Transmitter Connection to Field...

Page 13: ...24 VDC Discrete Output MTA 197 15 1 Description 197 15 2 Features 197 15 3 Operation 198 15 4 Installation Requirements 198 15 5 198 15 6 Maintenance 199 15 7 Component Identification 199 15 8 Technical Specifications 200 15 9 Changes to 16 Channel 24 VDC Discrete Output Module 6ES7 322 8BH01 0AB0 Specifications 202 15 10 Technical Specifications for 16 Channel 24 VDC Discrete Output Module 6ES7 3...

Page 14: ... Technical Specifications for 10 Channel 24 VDC F Discrete Output Module 6ES7 326 2BF10 0AB0 235 18 16 Channel 24 150 VDC 120 230 VAC Relay Output MTA 237 18 1 Description 237 18 2 Features 237 18 3 Operation 238 18 4 Installation Requirements 238 18 5 Maintenance 239 18 6 Component Identification 240 18 7 Technical Specifications 242 18 8 Changes to 16 Channel 24 VDC Discrete Output Module 6ES7 3...

Page 15: ...led Termination Assembly 265 21 7 Technical Specifications 266 21 8 Module Restrictions 267 21 9 Typical Wiring Schemes 268 21 10 Hardware Configuration 269 21 10 1 Addresses 269 21 10 2 Outputs 269 21 10 3 Redundancy 269 21 11 Technical Specifications for 8 Channel HART Analog Output Module 6ES7 332 8TF01 0AB0 269 22 16 Channel 24 VDC Power Supply MTA 271 22 1 Description 271 22 2 Features 271 22...

Page 16: ...Contents Marshalled Termination Assemblies for ET200M Remote I O Modules 16 A5E00482820 12 ...

Page 17: ...Marshalled Termination Assemblies for ET200M Remote I O Modules A5E00482820 09 17 1 Overview 1 1 System Architecture Figure 1 1shows MTAs within the system architecture Figure 1 1 System Architecture ...

Page 18: ... 6ES7650 1AG51 2XX0 6ES7650 1AF50 2XX0 TC Input 8 Channel 6ES7331 7PF10 0AB0 E_Stand 4 or higher 6ES7331 7PF11 0AB0 No 6ES7650 1AF51 2XX0 6ES7650 1AH50 5XX0 F Analog Input 6 Channel Failsafe 6ES7336 1HE00 0AB E_Stand 4 or higher Yes 6ES7650 1AH51 5XX0 6ES7650 1AH61 5XX0 F Analog Input HART 6 Channel Failsafe HART 6ES7336 4GE00 0AB0 Yes 6ES7650 1AH62 5XX0 6ES7650 1AM30 6XX0 F Relay Output 10 Channe...

Page 19: ...ed Termination Assembly and Module Cross Reference Marshalled Termination Assembly Part Numbers PCS 7 ET 200M Module Redundant Description Part Number 6ES7650 1AA61 2XX0 HART Analog Input 8 Channel 6ES7331 7TF01 0AB0 Yes 6ES7650 1AB61 2XX0 HART Analog Output 8 Channel 6ES7332 8TF01 0AB0 Yes 6ES7650 1BE10 3XX0 ...

Page 20: ...ions for the MTAs for dimensions Figure 1 3 shows a typical long version Only the high voltage versions have covers Figure 1 2 General Construction TERMINATION BOARD ASSEMBLY HOUSING LATCH LATCH SPRING FRAME FRAME MOUNTING SCREWS FIELD CONNECTORS POWER CONNECTORS FRAME TABS COVER COVER RETAINING TABS 4 PLACES OPTIONAL POWER MONITOR BOARD BREAK AWAY TABS FOR THE GROUND STUD THE POWER TERMINALS AND ...

Page 21: ...Overview Marshalled Termination Assemblies for ET200M Remote I O Modules A5E00482820 12 21 Figure 1 3 Dimensions in inches mm ...

Page 22: ...hannel TC Input 8 Channel F Discrete Input 12 24 Channel Failsafe 24 VDC F Relay Output 10 Channel 24 150 VDC 120 230 VAC Relay Output 16 Channel 24 150 VDC 120 230 VAC F Analog Input 1 6 Channel F Analog Input HART2 6 Channel Siemens 20 pin to D50F 6ES7922 3BD00 0AU0 3M Cable 6ES7922 3BJ00 0AU0 8M Cable Discrete Input 16 Channel 24 VDC Siemens 20 pin to D25F 6ES7922 3BD00 0AM0 3M Length 6ES7922 3...

Page 23: ...connecting cable Remove the MTA end of the interconnecting cable 1 5 Interconnecting Cable Assemblies Four interconnecting cables support all the termination assemblies and their respective I O modules See Figures 1 2 through 1 5 Note Interconnecting cables are intended for stationary installations only Siemens 40 pin to Female Sub D 50 The most common interconnecting cable uses a 40 pin Siemens E...

Page 24: ... to numbered items in Figure 1 5 Item Part Name 1 25 pin Female Sub D connector 2 20 pin Siemens connector 6ES7 392 1AJ00 0AA0 Siemens 40 pin to Female Sub D 25 A third interconnecting cable uses a 40 pin Siemens ET200M I O connector wired to a D25 female connector See Figure 1 6 Figure 1 6 Interconnecting Cable 6ES7922 3BD00 0AN0 or 6ES7922 3BJ00 0AN0 6ES7922 3BD00 0BA0 or 6ES7922 3BJ00 0BB0 and ...

Page 25: ...S7922 3BJ00 0AT0 Key to numbered items in Figure 1 7 Item Part Name 1 25 pin Male Sub D connector 2 40 pin Siemens connector 6ES7 392 1AM00 0AA0 Siemens 20 pin to Female Sub D 50 A fifth interconnecting cable uses a 20 pin Siemens ET200M I O connector wired to a D50 female connector See Figure 1 8 Figure 1 8 Interconnecting Cable 6ES7922 3BD00 0AU0 or 6ES7922 3BJ00 0AU0 Key to numbered items in Fi...

Page 26: ......

Page 27: ...NSI NFPA 70 and all other applicable construction and electrical codes For Class I Div 2 locations power input and output I O wiring must be in accordance with Class I Div 2 wiring methods per Article 501 10B of the National Electrical Code Refer to Use of subassemblies modules in a Zone 2 Hazardous Area Product Information document 19692172 for information on installations in hazardous locations ...

Page 28: ... 2 Groups A B C and D or non hazardous locations only WARNING Explosion Hazard Do not remove or replace fuses unless power has been disconnected or the area is known to be free of ignitable concentrations of flammable gases or vapors Caution Electrostatic discharge can damage or cause the failure of semiconductor devices such as integrated circuits and transistors The symbol at right may appear on...

Page 29: ...nt that does not generate significant heat should contain a recirculating fan for forcing air flow around equipment and throughout the cabinet preventing hot spots from developing Forced air conditioning may be required in very high density panels or consoles Periodically change or clean air filters Contaminants The MTA is open to permit circulation of clean cooling air Liquids and corrosive gases...

Page 30: ...stalled in compliance with the enclosure mounting and spacing and segregation requirement of the ultimate application MTA s must be installed in an enclosure or cabinet that provides a degree of protection IP54 or better Cabinet or enclosure shall provide sufficient protection from Impact IEC60079 15 clause 26 3 3 1 Enclosure or cabinet must be of metal or meet the requirements of IEC60079 15 for ...

Page 31: ...near the power connector Signal I O terminals are identified by function CH PWR channel number CH0 CH7 and polarity Power and signal connectors will accept a maximum of 12 AWG 3 3mm 2 wire however 14 AWG 2 08mm 2 is specified throughout this manual for ease of use Power Monitor wiring is smaller and will accept a maximum of 16 AWG wire Wire Selection Stranded wire is recommended for most connectio...

Page 32: ...ng screw driver to disengage the cover retaining tabs from cover 3 For EMC Compliance remove the Shield Stud Break Away Tabs Fig 1 2 on the frame adjacent to the shield stud to connect the MTA Shield stud to earth ground 4 Plug the interconnecting cable into the PCS7 I O Modules 5 For analog I O Modules Install shield connecting element strip a section of outer insulation from interconnecting cabl...

Page 33: ...ard or remove the Power Monitor Board for use on a replacement MTA 7 Remove MTA from DIN rail using screwdriver to release the latch 8 Follow the installation procedure in section 2 3 to install a replacement MTA 2 4 2 With Cover Refer to Figure 1 2 Step Action 1 Remove power and signals from the MTA 2 Remove cover using screw driver to disengage the cover retaining tabs from cover 3 Remove ground...

Page 34: ...on Assemblies for ET200M Remote I O Modules 34 A5E00482820 12 Figure 2 1 Break Away Connector Cover and Tabs SHIELD STUD BREAK AWAY TABS POWER CONNECTION BREAK AWAY TABS POWER MONITOR BREAK AWAY TABS MODULE 2 BREAK AWAY CONNECTOR COVER ...

Page 35: ...e steps in the Preventive Maintenance section should be performed regularly The procedures in this section do not represent an exhaustive survey of maintenance steps necessary to ensure safe operation of the equipment Particular applications may require further procedures Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser ...

Page 36: ...ishing a preventive maintenance program is to provide maximum operating efficiency Every preventive maintenance operation should assist in realizing this objective Unless a preventive measure reduces a station s down time it is unnecessary 3 2 1 Environmental Consideration The system has been designed to operate within specified environmental parameters temperature and humidity 3 2 2 Visual Inspec...

Page 37: ... part numbers is the housing The Anthracite Gray housing is the latest design Functionality of both part numbers is the same 4 2 Features This MTA has the following features Redundant power connections LED indication of redundant power supply condition Power monitor plug in available optional LED indication of power supply to the field device on an individual channel basis Per channel fusing of fi...

Page 38: ...quired Each channel has an LED to indicate the presence of power and the fuse status If there is no power or the fuse is open then the LED remains dark If there is power and the fuse is good then the LED is illuminated The MTA has two types of jumpers for customer use I V jumpers are a header and shunt type that determines the connection to the input signal Isolation jumpers are wires that can be ...

Page 39: ...jumper for that channel to the V side For channels measuring current move the I V jumper for that channel to the I side To separate channel input low from power supply common cut and remove the jumper associated with that channel W8 for CH0 through W15 for CH7 Note To disconnect the interconnecting cable shield from ground at the MTA only cut and remove the shield disconnect jumpers W100 and W101 ...

Page 40: ...T CH1 W9 W1 FUSE CH1 F1 I R1 0 1 5A MAX R1 MAX 1 5A R2 HART CH2 CH2 HART W10 W2 CH2 FUSE F2 I R1 1 HART CH3 V W11 W3 CH3 FUSE F3 I MAX 1 5A R3 1 5A R4 MAX 7 CH1 I 1 CH0 POWER 2 CH0 I 3 CH0 I 4 CH0 SHIELD 5 CH1 POWER 6 CH1 I 14 CH3 I 13 CH3 POWER 12 CH2 SHIELD 9 CH2 POWER 11 CH2 I 10 CH2 I 8 CH1 SHIELD 45 46 48 47 49 50 41 40 43 42 44 38 39 8 7 23 24 5 22 6 9 10 26 27 11 28 25 32 15 12 13 30 29 14 ...

Page 41: ...ut power connections 2 Input Power Indicators 3 Field Connections 4 I O Module Connections J1 J2 5 Shield disconnect jumper W100 W101 6 Field power fuses 7 Field power indication 1 of 8 8 Input Isolation Jumpers W8 W15 9 HART connectivity 10 Input Mode Jumper I V 11 250 Ω resistors R9 R16 12 Input Connection Chart 13 Shield Ground Stud for connecting to earth ground ...

Page 42: ... 0 205 2 08 mm sq Power Supply Specifications See Module Specs Fuse Ratings Individual channel Normal 0 5 A Fast blow Littelfuse P N 273 500 Siemens Spare P N A5E01568880 Individual channel Optional 1 5 A Fast blow Littelfuse P N 273 01 5 Siemens Spare P N A5E01568886 Max total channel current 8 16 Amps Module NA Indicators Input Power Green LED on when input power available Module Power NA Channe...

Page 43: ... 20 mA Module Accuracy Voltage Input MTA I V set to V See Module Specs Current Input MTA I V set to I See Module Specs 4 9 Typical Transmitter Connection to Field Terminals Figure 4 2 Analog Input Current Input Connection Examples MTA I V Jumper set to I Sig I0 Sig I1 I1 SH1 PWR1 TB1 1 2 3 8 4 5 6 7 2 WIRE TRANSMITTER PWR0 TB1 1 2 3 8 4 5 6 7 SH1 I0 I1 PWR0 PWR1 Sig TB1 1 2 3 8 4 5 6 7 V SH1 I0 IS...

Page 44: ...shalled Termination Assemblies for ET200M Remote I O Modules 44 A5E00482820 12 Figure 4 3 Analog Input Voltage Input Connection Example MTA I V Jumper set to V PWR1 Voltage Source PWR0 I1 TB1 1 2 3 8 4 5 6 7 I1 SH1 I0 Sig Sig I0 SH0 ...

Page 45: ...ion of the isolation jumper and Item 10 for the location of the I V Jumper 4 10 1 Addresses Non redundant Operation The choice of the Input Address and Process Image are left to the user Redundant Operation Process Image should be set to something other than the default The choice of the Input Address is left to the user Figure 4 4 shows addresses and process image for a redundant configuration Fi...

Page 46: ... signal connected to the channel inputs Measurement of signals less than 0 volts or 0 mA requires that the channel isolation jumper be cut Figure 4 5 shows the all the diagnostic boxes checked Figure 4 5 8 Channel Analog Input Hardware Configuration Inputs Setup Note Use the AI8 MTA I V jumpers to select voltage or current input signals Configure the AI8 module to match the input signal type See F...

Page 47: ... Modules A5E00482820 12 47 4 10 3 Redundancy Figure 4 6 shows the redundant configuration For non redundant operation in the Redundancy box select None All other parameters should be set to user preferences Figure 4 6 8 Channel Analog Input Hardware Configuration Redundancy Selection ...

Page 48: ...0482820 12 4 11 Technical Specifications for 8 Channel Analog Input Module 6ES7 331 7NF00 0AB0 Note For a complete functional description and the most current technical specifications for this module refer to the manual S7 300 Programmable Controller Module Specifications document number A5E00105505 ...

Page 49: ...of redundant power supply condition LED indication of reverse polarity LED indication of module power supply fuse status Power monitor output short circuit proofed 2 wire transducer supply per channel Dual connectors for redundant I O Module operation Shield connections available for channel cabling Ground stud for connecting shield to earth ground Connectivity for HART Handheld Terminal HHT per c...

Page 50: ...r inputs the output contacts 1 and 2 are closed The Power Monitor System is designed to detect only the presence or absence of power It is not designed to detect supply voltage which is outside the specification threshold The MTA has three types of jumpers for customer use I V jumpers are a header and shunt type that determines the connection to the input signal 2 4 jumpers are a header and shunt ...

Page 51: ... measuring voltage move the I V jumper for that channel to the V side and the 2 4 jumper for that channel to 4 side For channels measuring current move the I V jumper for that channel to the I side and the 2 4 jumper to 2 for using 2 wire transducer or 4 for using 4 wire transducer For channels which are connected to a non isolated 4 wire transducer set the I V jumper to I and the 2 4 jumper to 2 ...

Page 52: ...the 8 Channel Analog Input MTA Figure 5 1 8 Channel Analog Input Marshalled Termination Assembly 6ES7650 1AA52 2XX0 CH7 SHIELD CH6 SHIELD CH7 I CH6 I CH7 I CH6 I CH7 POWER CH6 POWER CH5 SHIELD CH4 SHIELD CH5 I CH4 I CH5 I CH4 I CH5 POWER CH4 POWER CH3 SHIELD CH2 SHIELD CH3 I CH2 I CH3 I CH2 I CH3 POWER CH2 POWER CH1 SHIELD CH0 SHIELD CH1 I CH0 I CH1 I CH0 I CH1 POWER CH0 POWER 12 7 3 9 4 2 10 6 1 ...

Page 53: ... B M B 2 Output Power Monitoring System 1 2 3 I O Module Connections MODULE1 MODULE2 4 Module fuses MODULE1 MODULE2 5 Shield Ground Stud for connecting to earth ground SHIELD 6 Input Power Indicators A POWER B POWER 7 Shield disconnect jumper MODULE 1 MODULE 2 8 250Ω resistors 9 Module fuse indicators 10 HART connectivity 11 Input mode jumper I V 12 Transducer mode jumper 2 4 13 Field connections ...

Page 54: ... AC 35V DC 50V Fuse Ratings Current Limiting Module 0 5 A Bussmann P N GMA 0 5 R Siemens Spare P N A5E00755625 Power output for 2 wire transducer supply Supply current for each channel typ 20 mA Short circuit current 25 42 mA Load capability 750 Ω Open loop voltage L Short circuit protection electronically individual for each channel Power Monitoring System Optorelay Output Contact Ratings Thresho...

Page 55: ...ions See Section 1 Figure 1 3 Short Version Mounting DIN Rail 35mm deep or shallow with panel mounted DIN rail only deep Power Input Voltage Input for Single or Redundant Feed 21 6 to 28 8 VDC Current Consumption nominal ratings all channels 20mA 0 5 A Power Dissipation typical 1 W Permissible potential difference Between the channels AC 60V DC 75V Fuse Ratings Current Limiting Module 0 5 A Bussma...

Page 56: ...m sq Environmental Ambient Temperature 25C to 60C Humidity 5 to 95 Non condensing Technical Specifications for 8 Channel Analog Input MTA 6ES7650 1AA52 2XX0 in use with I O modules 6ES7331 7NF10 0AB0 and cables 6ES7 392 3Bx00 0BB0 Module Accuracy Basic error limit 25 o C voltage mode current mode 0 05 0 15 Operational error limit overall temperature range voltage mode current mode 0 1 0 2 Approval...

Page 57: ...V Current 0 20 mA 20 mA 4 20 mA 5 10 Typical Transmitter Connection to Field Terminals Figure 5 2 Analog Input Current Input Connection Examples MTA I V Jumper set to I and 2 4 Jumper set to 2 or 4 depending on transmitter type PW0 I0 I0 SH0 Isolated 4 Wire Transmitter Sig Sig V V PW0 I0 I0 SH0 Sig Sig 2 Wire Transmitter Figure 5 3 Analog Input Voltage Input Connection Example MTA I V Jumper set t...

Page 58: ...input signal type See Figure 4 1 5 1 for the location of the I V jumper and Item 12 for the location of the 2 4 Jumper 5 11 1 Addresses Non redundant Operation The choice of the Input Address and Process Image are left to the user Redundant Operation Process Image should be set to something other than the default The choice of the Input Address is left to the user Figure 5 4 shows addresses and pr...

Page 59: ...nal connected to the channel inputs Figure 5 5 shows the all the diagnostic boxes checked Figure 5 5 8 Channel Analog Input Hardware Configuration Inputs Setup Note Use the AI8 MTA I V jumpers to select voltage or current input signals Use the AI8 MTA 2 4 jumpers to select 2 wire or 4 wire mode Configure the AI8 module to match the input signal type See Figure 4 1 Item 11 for the location of the I...

Page 60: ...ll other parameters should be set to user preferences Figure 5 6 8 Channel Analog Input Hardware Configuration Redundancy Selection 5 12 Technical Specifications for 8 Channel Analog Input Module 6ES7 331 7NF00 0AB0 6ES7331 7NF10 0AB0 Note For a complete functional description and the most current technical specifications for this module refer to the manual S7 300 Programmable Controller Module Sp...

Page 61: ...difference between the two part numbers is the housing The Anthracite Gray housing is the latest design Functionality of both part numbers is the same Note Drive capability for the analog output module is limited to less than 600 Ω 6 2 Features The following features have been incorporated into this MTA Redundant power connections LED indication for each power supply Power monitor plug in availabl...

Page 62: ...OR d via CR1 CR16 before connecting to CHx of the Field terminals Redundant operation uses two modules with one each connected to J1 and J2 while non redundant systems have one module connected to either J1 or J2 The field termination connector is removable for ease of wiring maintenance and is retained by friction 6 4 Installation Requirements See Section 2 Installation before performing any inst...

Page 63: ...3 12 11 13 30 45 44 28 46 29 C1 00 C1 01 ISOLATION CUT FOR CR10 HART CH4 HART CH3 CR7 CH2 B CR6 CH2 A CR5 CH3 A HART CH2 CR8 CH3 B CH4 A CR9 HART COM CH4 CH3 SH2 CH2 CH3 SH3 CH4 CH5 A CH4 B CR12 CH5 B CR11 HART CH5 CR14 CR13 CH6 A CH6 B HART CH6 SH5 CH5 SH4 CH5 CH6 CH6 SH6 7 CH2 6 CH1 SHIELD 3 CH0 SHIELD 2 CH0 1 CH0 5 CH1 4 CH1 14 CH4 12 CH3 SHIELD 9 CH2 SHIELD 11 CH3 10 CH3 8 CH2 13 CH4 21 CH6 SH...

Page 64: ...ire Sizes TB100 TB101 Wire Size US 24 14 gauge AWG Wire Size Metric 0 205 2 08 mm sq Power Supply Specifications See Module Specs Fuse Ratings Individual channel NA Module Power 1 0A Bussmann P N GMA 1 0A Siemens Spare P N A5E01568882 Indicators Input Power Green LED on when input power available Module Power Green LED on when module power available Channel Power NA Field Terminal Block Wire Sizes...

Page 65: ...MTA Design Series diodes lower the output compliance load to less than 600 Ω MTA Design Short Circuit to M not detected MTA Design SAO must be configured for Current Mode MTA Design Output Range only 4 20mA 0 20mA 1 Module Accuracy Current Output See Module Specs 6 9 Typical Load Connection to Field Terminals Figure 6 2 Connecting an Analog Output to Field Terminals SH 0 CH3 CH1 4 20 mA LOAD CH3 C...

Page 66: ...tput Module loses power F10x opens or is removed from service then the output current will drop to 50 of its value for several controller cycles 6 10 1 Addresses Non redundant Operation The choice of the Input Address and Process Image are left to the user Redundant Operation Process Image should be set to something other than the default The choice of the Input Address is left to the user Figure ...

Page 67: ...f Output to current I The 20 mA output range is not possible due to the MTA Design All other Module hardware configuration choices under the Outputs tab are left to the user Figure 6 4 shows the Type of Output set to I and all the diagnostic options are checked Figure 6 4 8 Channel Analog Output Hardware Configuration Outputs set for Current Mode operation ...

Page 68: ...uld be None All other parameters should be set to user preferences Figure 6 5 8 Channel Analog Output Hardware Configuration Redundancy Selection 6 11 Technical Specifications for 8 Channel Analog Output Module 6ES7 332 5HF00 0AB0 Note For a complete functional description and the most current technical specifications for this module refer to the manual S7 300 Programmable Controller Module Specif...

Page 69: ...dition Module power fusing Shield connections available for channel cabling Ground stud for connecting shield to earth ground Power input terminations are pluggable for easy maintenance 7 3 Operation Power is supplied via the removable power connector that is retained by screws and marked L M The Module 1 LED indicates the presence of voltage and F100 supplies power to the module connected to J1 T...

Page 70: ...put channels interconnects the RTD input termination assembly to the 8 channel RTD input module 6ES7 331 7PF00 0AB0 E Stand 8 or higher 6ES7 331 7PF01 0AB0 See Figure 2 16 Note To disconnect the interconnecting cable shield from ground at the MTA only cut and remove the shield disconnect jumper W100 7 5 Maintenance See Section 3 Maintenance before performing any maintenance and observe all warning...

Page 71: ... 17 32 16 33 W100 C1 01 1 1 CH0 M 1 2 CH0 M 1 3 CH0 I 1 4 CH0 I 1 5 CH0 SHIELD 1 6 CH2 M 1 7 CH2 M 1 8 CH2 I 1 9 CH2 I 1 10 CH2 SHIELD 1 11 CH4 M 1 12 CH4 M 1 13 CH4 I 1 14 CH4 I 1 15 CH4 SHIELD 1 16 CH6 M 1 17 CH6 M 1 18 CH6 I 1 19 CH6 I 1 20 CH6 SHIELD 4 3 5 6 1 2 2 1 CH1 M 2 2 CH1 M 2 3 CH1 I 2 4 CH1 I 2 5 CH1 SHIELD 2 6 CH3 M 2 7 CH3 M 2 8 CH3 I 2 9 CH3 I 2 10 CH3 SHIELD 2 11 CH5 M 2 12 CH5 M ...

Page 72: ...nal Block Wire Sizes TB100 Wire Size US 24 14 gauge AWG Wire Size Metric 0 205 2 08 mm sq Power Supply Specifications See Module Specs Fuse Ratings Individual channel NA Module Power 0 5 A Bussmann P N GMA 0 5A Siemens Spare P N A5E01568885 Indicators Input Power NA Module Power Green LED on when input power available Channel Power NA Field Terminal Block Wire Sizes TB1 TB2 Wire Size US 24 14 gaug...

Page 73: ...Assemblies for ET200M Remote I O Modules A5E00482820 12 73 7 8 Module Restrictions Restrictions for 8 Channel RTD Input MTA 6ES7650 1AG51 2XX0 or 6ES7650 1AG50 2XX0 I O Module Restrictions MTA Design None Module Accuracy RTD Inputs See Module Specs ...

Page 74: ...ction of the field wiring The 3 wire connection method produces a constant offset The temperature reading for a Platinum 100Ω RTD will read under by about 1 C for the 3m cable and 3 C for the 8m cable For optimum accuracy 4 wire connections are recommended Figure 7 2 R RTD Connection to Field Terminals RTD M0 M0 I0 M0 I0 2 WIRE RTD I0 3 WIRE RTD M0 I0 TB1 1 2 3 4 5 RTD RTD SH0 I0 SH0 TB1 1 2 3 4 5...

Page 75: ...les A5E00482820 12 75 7 10 Hardware Configuration Neither the 8 Channel RTD Module nor the MTA supports redundant operation 7 10 1 Addresses Figure 7 3 shows Input address and process image set to a user s preferences Figure 7 3 8 Channel RTD Input Hardware Configuration Address Setup ...

Page 76: ...Inputs Part 1 Input parameters should be set to the user preferences that are consistent with the input device being used Figure 7 4 shows some of the various configuration options for the Interrupts Diagnostics and Measuring parameters Figure 7 4 8 Channel RTD Input Hardware Configuration Inputs Part 1 Parameters ...

Page 77: ...es Celsius but degrees Fahrenheit is also possible All settings should be set to user preferences Figure 7 5 8 Channel RTD Input Hardware Configuration Inputs Part 2 Parameters 7 11 Technical Specifications for 8 Channel RTD Input Module 6ES7 331 7PF00 0AB0 6ES7 331 7PF01 0AB0 Note For a complete functional description and the most current technical specifications for this module refer to the manu...

Page 78: ...8 Channel RTD Input MTA Marshalled Termination Assemblies for ET200M Remote I O Modules 78 A5E00482820 12 ...

Page 79: ...fusing Shield connections available for channel cabling Ground stud for connecting shield to earth ground Power input terminations are pluggable for easy maintenance 8 3 Operation Power is supplied via the removable power connector that is retained by screws and marked L M The Module 1 LED indicates the presence of voltage and F100 supplies power to the module connected to J1 The Power Monitor boa...

Page 80: ...channels interconnects the Thermocouple input termination assembly to the 8 channel Thermocouple input module 6ES7 331 7PF10 0AB0 E Stand 4 or higher 6ES7 331 7PF11 0AB0 See Figure 8 1 Note To disconnect the interconnecting cable shield from ground at the MTA only cut and remove the shield disconnect jumper W100 8 5 Maintenance See Section 3 Maintenance before performing any maintenance and observ...

Page 81: ...13 14 12 46 47 45 33 32 16 17 15 49 50 48 C1 01 W100 C1 00 1 3 CH0 SHIELD 1 2 CH0 TC 1 1 CH0 TC 2 2 CH1 TC 2 1 CH1 TC 2 3 CH1 SHIELD 1 6 CH2 SHIELD 1 5 CH2 TC 1 4 CH2 TC 1 9 CH4 SHIELD 1 8 CH4 TC 1 7 CH4 TC 1 12 CH6 SHIELD 1 11 CH6 TC 1 10 CH6 TC 2 6 CH3 SHIELD 2 5 CH3 TC 2 4 CH3 TC 2 9 CH5 SHIELD 2 8 CH5 TC 2 7 CH5 TC 2 12 CH7 SHIELD 2 11 CH7 TC 2 10 CH7 TC 1 5 6 3 4 2 7 8 Key to numbered items i...

Page 82: ... Single Feed 21 6 to 28 8 VDC Current Consumption nominal ratings all channels connected 0 243 A maximum Power Dissipation typical 1 W Terminal Block Wire Sizes TB100 Wire Size US 24 14 gauge AWG Wire Size Metric 0 205 2 08 mm sq Power Supply Specifications See Module Specs Fuse Ratings Individual channel NA Module Power 0 5 A Bussmann P N GMA 0 5A Siemens Spare P N A5E01568885 Indicators Input Po...

Page 83: ...r 6ES7650 1AF50 2XX0 I O Module Restrictions MTA Design External Junction Compensation only Module Accuracy External Compensation Accuracy 0 3C or 0 6 of terminal temperature 8 9 Typical Thermocouple Connection to Field Terminals Figure 8 2 Typical Thermocouple Connection to Field Terminals TC 3 TC 1 TC 0 SH0 TC 1 THERMOCOUPLE TC 0 SH2 TC 2 TC 3 SH3 TC 2 SH1 TB1 1 2 3 8 4 5 6 7 9 10 11 12 ...

Page 84: ...es 84 A5E00482820 12 8 10 Hardware Configuration Neither the 8 Channel Thermocouple Module nor the MTA supports redundant operation 8 10 1 Addresses Input address and process image should be set to the user preferences Figure 8 3 8 Channel TC Input Hardware Configuration Address Setup ...

Page 85: ...tion or deactivated The other settings are user preferences Figure 8 4 shows all the TC Measuring Ranges as Type J but they can be any type or mixed as described in the TC module manual All other settings are user preferences Figure 8 4 8 Channel TC Input Hardware Configuration Inputs Part 1 Parameters Note Under the Inputs Part 1 tab the Measuring Type field must be set to TC EL External Compensa...

Page 86: ...All settings should reflect user preferences Figure 8 5 8 Channel TC Input Hardware Configuration Inputs Part 2 Parameters 8 11 Technical Specifications for 8 Channel TC Input Module 6ES7 331 7PF10 0AB0 6ES7 331 7PF11 0AB0 Note For a complete functional description and the most current technical specifications for this module refer to the manual S7 300 Programmable Controller Module Specifications...

Page 87: ...Anthracite Gray housing is the latest design Functionality of both part numbers is the same 9 3 Features The following features have been incorporated into this MTA Redundant power connections LED indication of redundant power supply condition Power monitor plug in available optional LED indication of power supply to the field device on an individual channel basis Per channel fusing of field power...

Page 88: ...er from A and B is diode OR d in CR106 to provide the MTA and the module power from either input source The output from CR106 is sent to the I O modules via the module fuses and to the channels via the channel fuses Module Fuse 1 F100 supplies the I O Module plugged into J1 and Module Fuse 2 F101 supplies power to the I O Module plugged into J2 Each channel has an LED to indicate the presence of p...

Page 89: ...e best common mode rejection Non redundant operation uses the MTA two Zener Diode Boards one FET Switch Adapter and the FAI module A simplified diagram of Non redundant use of the FAI module and MTA is shown in Figure 9 2 Note Use of the FAI MTA for non redundant operation requires that the FAI I O to MTA cable be installed into J2 on the MTA Figure 9 1 Redundant FAI Interface FAI MODULE A 2 1 CUR...

Page 90: ...erconnects the analog input termination assembly to the 6 channel analog input module 6ES7 336 1HE00 0AB0 E Stand 4 or higher See Figure 2 28 It may be necessary to modify the printed circuit board as follows To disconnect the interconnecting cable shield from ground at the MTA only cut and remove the shield disconnect jumper W100 and W101 for the associated cable Note To separate channel input lo...

Page 91: ...istor across each diode The power supply should provide 20 mA at 15 to 24 VDC The voltage measured across the zener diodes on the 1 board should be the device s nominal specification of 6 2 VDC and on the 2 board should be the device s nominal specification of 5 6 VDC The FET Switch Adapter should also be tested to insure it is operating properly Testing consists of turning on the FET Switches ver...

Page 92: ...0 I 1 CH0 POWER PWR0 I0 I0 SH0PWR1 I1 I1 4 14 13 11 12 10 9 8 7 6 5 3 4 1 2 39 6 39 19 34 18 35 38 21 22 36 37 20 19 34 35 1 2 18 38 36 37 5 22 21 3 4 20 26 42 23 40 41 24 25 46 44 28 45 29 43 27 26 42 41 40 9 8 7 23 24 25 46 44 45 43 13 11 12 10 28 29 27 16 15 14 17 49 48 33 32 47 30 31 50 49 48 47 16 15 14 33 32 30 31 50 17 W101 W100 J1 J2 5 C1 01 C1 00 CONNECT DISCONNECT R6 1 5A DISCONNECT CONN...

Page 93: ...Field wiring connections 4 I O module connections 5 Shield disconnect jumper W100 W101 6 Module power fuses 7 Module power fuse indicators 8 Channel power fuse 1 of 6 9 Channel power fuse indicator 1 of 6 10 Input isolation Jumper W200 11 HART connectivity terminals 12 Channel Input Disconnect Jumper W0 W5 13 6 2V Zener Diode Boards 1 14 5 6V Zener Diode Boards 2 15 Shield Ground Stud for connecti...

Page 94: ...ividual channel 1 5 A Fast blow Littelfuse P N 273 01 5 Siemens Spare P N A5E01568886 Module Power 0 5 A Bussmann P N GMA 0 5A Siemens Spare P N A5E01568885 Indicators Input Power Green LED on when input power available Module Power Green LED on when module power available Channel Power Green LED on when sensor power available Field Terminal Block Wire Sizes TB1 TB3 Wire Size US 24 14 gauge AWG Wi...

Page 95: ... mA 4 20 mA Voltage Input Range None Voltage Mode not available MTA Design Module Vs is used to supply the FET Switch Adapter FET Switch Adapter current consumption 25 mA MTA Design Redundant Operation Max Input Signal Input Current 20 0 mA 2 MTA Design Redundant Operation Isolation Jumper W200 must be connected 3 MTA Design Worst case FAI MTA input channel voltage drop 11 4 V 4 Module Accuracy Cu...

Page 96: ...nection to Field Terminals Figure 9 4 Transmitter Connection to Field Terminals I0 SH0 PWR1 SH1 I0 V Sig TB1 1 2 3 8 4 5 6 7 SH0 PWR0 SH1 I1 TB1 1 2 3 8 4 5 6 7 Sig Sig TB1 1 2 3 8 4 5 6 7 ISOLATED 4 WIRE TRANSMITTER V Sig I0 I1 PWR1 I1 2 WIRE TRANSMITTER Sig SH0 I0 V PWR0 I1 I1 I0 SH1 Sig I0 NON ISOLATED 4 WIRE TRANSMITTER PWR1 PWR0 I1 V ...

Page 97: ...on the hardware configuration can be set up as shown in Figure 9 5 through Figure 9 8 9 11 1 Addresses Figure 9 5 shows redundant operation in which the Process Image blocks should be changed from the default Non redundant operation does not require such a change Figure 9 5 6 Channel F Analog Input Hardware Configuration Address Setup for Redundant Operation ...

Page 98: ...or ET200M Remote I O Modules 98 A5E00482820 12 9 11 2 Inputs Part 1 Figure 9 6 shows the all the diagnostic boxes checked The Measurement type can be either 2WMT 4WMT or Deactivated Figure 9 6 6 Channel F Analog Input Hardware Configuration Inputs Part 1 Parameters ...

Page 99: ...Modules A5E00482820 12 99 9 11 3 Inputs Part 2 Figure 9 7 shows the Safety Mode option selected Single sensor input is shown although two sensors can be chosen The Monitoring Time may need to be adjusted Figure 9 7 6 Channel F Analog Input Hardware Configuration Inputs Part 2 Parameters ...

Page 100: ...the Redundancy box should be set to None Figure 9 8 6 Channel F Analog Input Hardware Configuration Redundancy Setup 9 12 Technical Specifications for 6 Channel F Analog Input Module 6ES7 336 1HE00 0AB0 Note For a complete functional description and the most current technical specifications for this module refer to the manual S7 300 Automation System Fail Safe Signal Modules document number A5E000...

Page 101: ...he two part numbers for the 5 6 V Diode Board are interchangeable The two part numbers for the 6 2 V Diode Board are also interchangeable Do not interchange 5 6 V Diode Boards with 6 2 V Diode Boards 9 13 2 Operation The 6 2 VDC and the 5 6 VDC Zener Diode Board allows proper operation of the 6 Channel Failsafe Analog Input Module with the MTA Because the FAI may only be used in current mode when ...

Page 102: ...iode Board Interfaces SW DISCONNECT 1 2 I0R MANA R 2 1 L MANA TP HART 1 I0 I0 I0R ZENER 1 6 2 V 1 3 V0 DIODE BOARD 2 W200 ISOLATION 1 2 MODULE A 1 2 I0R M J1 L B M CHANNEL POWER 2 WIRE TRANSMITTER PWR0 2 1 I0R TP HART 1 J2 V0 L B 6ES7 650 1AH50 5XX0 I0 I0 DIODE BOARD 1 IO ZENER 1 5 6 V 1 3 M CHANNEL FUSE 1 2 MODULE B 1 2 I0 ...

Page 103: ...all warnings Under normal operation the diodes on the diode board do not conduct Periodic maintenance of the FAI modules requires that the diode boards operate correctly so the diode boards should be tested before one of the redundant modules is removed from service Figure 9 10 5 6V Diode Board Test Setup MANA I4 I5 I0R 6 2 V 2 1 JUMPER BOARD 2 CH 1 PWR5 I0 6 2V ZENER 6 16 V FROM I2 CHANNEL POWER ...

Page 104: ... 104 A5E00482820 12 9 14 Diode Board Assembly The two figures below show the basic parts of the diode boards Figure 9 11 6 2V Diode Board Assembly ZR4 P1 ZR1 ZR2 1 ZR5 ZR6 ZR3 P2 1 2 6ES7650 1BC50 0XX0 3 Key to numbered items in Figure 9 11 Item Description 1 P1 2 P2 3 6 2V Zener Diode 1 of 6 ...

Page 105: ...tion Assemblies for ET200M Remote I O Modules A5E00482820 12 105 Figure 9 12 5 6V Diode Board Assembly P1 ZR3 ZR1 ZR2 ZR5 ZR4 ZR6 P2 6ES7650 1BB50 0XX0 2 1 2 3 Key to numbered items in Figure 9 12 Item Description 1 P1 2 P2 3 5 6V Zener Diode 1 of 6 ...

Page 106: ...electronic switches powered by the FAI modules VS supply These switches break the input signal path and Mana when power is lost on the FAI module or if the power supply in the FAI module fails See Figure 9 16 This opening in the input signal path accomplishes two things First if the power fails all the electronics in the module are removed from the circuit so that they cannot affect the other stil...

Page 107: ... that the FET Switch Adapter operate correctly so it should be tested when the FAI module is removed from service Figure 9 13 through Figure 9 16 show the FET Switch Adapter test setups Figure 9 13 5 6V FET Switch adapter Opto LED Test Setup L CHANNEL FUSE 1 2 JUMPER BOARD 2 FET ON M 9 OPTO LED R 2 1 J1 FET OFF FET SWITCH 1 2 I0R FET SWITCH 1 2 J1 L A MODULE A 1 2 2 1 30 mA 21 FET Switch Board 1 2...

Page 108: ...2 1 IO FET SWITCH 1 2 CHANNEL FUSE 1 2 Mana J1 MODULE A 1 2 J1 I0 0 1 V VOLTMETER FET ON M 21 SW1 shown in OFF position 6ES7 650 1AH50 5XX0 P1 W200 ISOLATION 1 2 CHANNEL POWER FET SWITCH 1 2 COM HART 1 L FET SWITCH 1 2 0 1 V VOLTMETER SW1 SPST 1 2 L A CH JUMPER BOARD 2 19 12 CH 3 I1 I4 P1 CONNECTIONS CH 5 I2 I5 PWR1 8 I0 38 I3 27 CH 0 40 15 PWR4 PWR5 47 CH 5 Mana PWR0 FIELD TERMINAL CONNECTIONS CH...

Page 109: ...DULE A 1 2 6ES7 650 1AH50 5XX0 27 M FET SWITCH shown in OFF position REMOVED M P1 L CHANNEL FUSE 1 2 SW1 SPST 1 2 0 70 Volts 2 1 TP HART 1 TEST LIMITS W200 ISOLATION 1 2 2 0 uA 9 PWR0 SW DISCONNECT 1 2 FET SWITCH 1 2 26 SW1 shown in OFF position P1 0 50 uA AMMETER R1 1000 Ohms 1 Watt CH 1 46 P1 CONNECTIONS TO R1 CH 3 CH 2 40 8 FROM CHANNEL TO AM CH 4 PWR0 R7a PWR5 AM WIRE PWR3 9 FROM AM PWR4 R3 27...

Page 110: ...LE DB50 J1 MALE DB50 P1 6ES7650 1BD50 0XX0 REV 0 WW YY 9 15 5 Technical Specifications Technical Specifications for FET Switch Adapter 6ES7650 1BD51 0XX0 or 6ES7650 1BD50 0XX0 Dimensions L x W x D inches 2 5 x 2 75 x 0 75 L x W x D mm 63 5 x 69 9 x 50 8 x 20 Power Use FAI Vs 25 mA Environmental Ambient Temperature 25C to 60C Humidity 5 to 95 Non condensing ...

Page 111: ...se Input sharing allows the transmitter signal to be distributed to both the Fail Safe Analog Input Module and the Standard Analog Input Module Both systems will then receive the same input data See Section 9 16 4 9 16 3 Operation The signal source is connected to the FAI MTA in the normal manner The cable plugged into J1 is wired from IxR to Ix on TBy of the Standard Analog Input SAI MTA 6ES7650 ...

Page 112: ... manager to for more information The assembly view of the cable can be seen in Figure 9 17 Table 9 1 FAI MTA to SAI MTA Cable FAI Channel FAI MTA Signal FAI MTA D50M Pin SAI MTA Field Terminal SAI MTA Signal SAI Channel CH 0 I0R 19 TB1 PIN 2 I0 CH 0 CH 0 I0 27 TB1 PIN 3 I0 CH 0 CH 1 I1R 20 TB1 PIN 6 I1 CH 1 CH 1 I1 28 TB1 PIN 7 I1 CH 1 CH 2 I2R 38 TB1 PIN 10 I2 CH 2 CH 2 I2 46 TB1 PIN 11 I2 CH 2 C...

Page 113: ...onnecting Cable Key to numbered items in Figure 9 17 Item Part Name 1 50 PIN FEMALE sub D connector 2 Wires with crimped pins Figure 9 18 FAI SAI Input Sharing JUMPER 1 2 215 OHM 1 2 CURRENT SOURCE 2 1 J2 2 1 FET SWITCH 1 2 FAI MTA CH IN J1 SAI MTA 1 SAI MODULE 250 OHM 1 2 FET SWITCH 1 2 FET SWITCH BOARD 5 6 V 6 2 V FET SWITCH 1 2 1 FAI MODULE MANA ...

Page 114: ...process image should be set to the user preferences See section 9 11 SAI Input address and process image should be set to the user preferences See section 4 10 Inputs FAI Set to user preferences The Safety Mode option must always be checked See section 9 11 SAI Under the Inputs tab the Measuring Type should be set to 4DMU current with Measuring Range set to 4 20 mA All other settings are up to the...

Page 115: ...6 Channel F Analog Input MTA Marshalled Termination Assemblies for ET200M Remote I O Modules A5E00482820 12 115 Figure 9 19 SAI 8 Channel Analog Input Hardware Configuration Inputs Sharing Configuration ...

Page 116: ...Redundancy not supported The HW configuration should be setup for non redundant operation See section 9 11 SAI The SAI MTA supports redundant and non redundant operation See section 4 10 Figure 9 20 shows a non redundant SAI configuration Figure 9 20 SAI 8 Channel Analog Input Hardware Configuration for Non redundant Operation ...

Page 117: ...ing features have been incorporated into this MTA Redundant power connections LED indication of redundant power supply condition Power monitor plug in available optional LED indication of power supply to the field device on an individual channel basis Per channel fusing of field power Dual connectors for redundant I O Module operation Diode boards are pluggable for maintenance Per module power fus...

Page 118: ...ule plugged into J2 Each channel has an LED to indicate the presence of power and the fuse status If there is no power or the fuse is open then the LED remains off If there is power and the fuse is good then the LED is illuminated Field Terminals Channel Ix Channel Ix Sensor power PWRx and Shield SHx connect to the field devices PWRx is the 24 VDC power feed and is fused on a channel by channel ba...

Page 119: ... Remote I O Modules A5E00482820 12 119 Figure 10 1 Redundant FAIH Interface MANA 6 2 V 1 J2 FAI MODULE B FAI MODULE A 150 OHM MANA 5 6 V FAIH MTA 150 OHM J1 CURRENT SOURCE Figure 10 2 Non Redundant FAI Interface 150 OHM FAIH MTA 1 5 6 V J2 J1 CURRENT SOURCE MANA FAI MODULE 6 2 V ...

Page 120: ...1 2 Fuse LED and all the Channel Fuse LEDs are on If all are off check the power supply to MTA If the A B Power LED is off check the power supply to the MTA If the Module 1 2 Fuse LED is off check and replace the module fuse If the Channel Fuse LED is off check the channel fuse and replace as necessary Periodically the diode boards should be tested to verify that the zener diodes will operate corr...

Page 121: ...CH0 POWER PWR0 I0 I0 SH0PWR1 I1 I1 4 14 13 11 12 10 9 8 7 6 5 3 4 1 2 39 6 39 19 34 18 35 38 21 22 36 37 20 19 34 35 1 2 18 38 36 37 5 22 21 3 4 20 26 42 23 40 41 24 25 46 44 28 45 29 43 27 26 42 41 40 9 8 7 23 24 25 46 44 45 43 13 11 12 10 28 29 27 16 15 14 17 49 48 33 32 47 30 31 50 49 48 47 16 15 14 33 32 30 31 50 17 W101 W100 J1 J2 5 C1 01 C1 00 CONNECT DISCONNECT R6 1 5A MAX DISCONNECT CONNEC...

Page 122: ...ctions 4 I O module connections 5 Shield disconnect jumper W100 W101 6 Module power fuses 7 Module power fuse indicators 8 Channel power fuse 1 of 6 9 Channel power fuse indicator 1 of 6 10 Input isolation Jumper W200 11 HART connectivity terminals 1 of 7 12 Channel Input Disconnect Jumper W0 W5 13 6 2V Zener Diode Boards 1 14 5 6V Zener Diode Boards 2 15 Shield Ground Stud for connecting to earth...

Page 123: ...e P N A5E01568889 Individual channel Optional Recommended for 4 wire transmitters 1 5 A Fast blow Littelfuse P N 273 01 5 Siemens Spare P N A5E01568886 Module Power 0 5 A Bussmann P N GMA 0 5A Siemens Spare P N A5E01568885 Indicators Input Power Green LED on when input power available Module Power Green LED on when module power available Channel Power Green LED on when sensor power available Field...

Page 124: ...0AB0 This section contains changes to the I O module specifications when it is used with the MTA Changes for 6 Channel F Analog Input HART MTA 6ES7650 1AH61 5XX0 Transmitter Connections Only 1 transmitter can be connected to a channel Output voltage for 2 wire transducer and cable with 22 mA transducer current 14 V 24 V Supply Fail safe Performance Characteristics Adds a dangerous undetected failu...

Page 125: ...g I0 I1 PWR1 I1 2 WIRE TRANSMITTER Sig SH0 I0 V PWR0 I1 I1 I0 SH1 Sig I0 NON ISOLATED 4 WIRE TRANSMITTER PWR1 PWR0 I1 V 10 10 Hardware Configuration For hardware configuration refer to the manual S7 300 Automation System Fail Safe Signal Modules document number A5E00085586 10 11 Technical Specifications for 6 Channel F ANALOG INPUT HART Module 6ES7 336 4GE00 0AB0 Note For a complete functional des...

Page 126: ... Module 6ES7 336 4GE00 0AB0 Note The two part numbers for the 5 6 V Diode Board are interchangeable The two part numbers for the 6 2 V Diode Board are also interchangeable Do not interchange 5 6 V Diode Boards with 6 2 V Diode Boards 10 12 2 Operation The 6 2 VDC and the 5 6 VDC Zener Diode Board allows proper operation of the 6 Channel Failsafe Analog Input Module with the MTA Diodes are placed i...

Page 127: ...10 5 Diode Board Interfaces MODULE B 1 2 2 1 I0 W200 ISOLATION 1 2 PWR0 MODULE A 1 2 6ES7 650 1AH61 5XX0 IO L M I0 2 WIRE TRANSMITTER L B R 2 1 M I0 TP HART 1 DIODE BOARD 1 SW DISCONNECT 1 2 I0 DIODE BOARD 2 ZENER 1 5 6 V 1 3 M L B J2 CHANNEL POWER TP HART 1 I0R I0R I0 MANA MANA I0R J1 ZENER 1 6 2 V 1 3 I0R CHANNEL FUSE 1 2 ...

Page 128: ...ive screws and standoffs See Figure 10 7 The 5 6 VDC Zener Diode Board marked 2 is plugged into J200 and J201 on the FAI MTA It is mechanically held down by two captive screws and standoffs See Figure 10 8 10 12 4 Maintenance See Section 3 Maintenance before performing any maintenance and observe all warnings Under normal operation the diodes on the diode board do not conduct Periodic maintenance ...

Page 129: ...POWER I1 I3 FIELD TERMINAL CONNECTIONS I4 5 14 V I2 I4 I2 L PWR1 R1 1000 Ohms 1 Watt 6 2V ZENER I0 TO MAXIMUM L A SW DISCONNECT 1 2 6 2 V I2 FROM MINIMUM I0 CH 4 I5 I0 NOMINAL I5 JUMPER BOARD 2 PWR3 6 16 V PWR0 M IO 24VDC POWER SUPPLY I4 I0R CH 2 MODULE A 1 2 TP HART 1 1K RESISTOR 6 82 V ZENER BOARD O 10 V VOLTMETER I1 2 1 I3 I1 CH 5 CHANNEL FUSE 1 2 I0 PWR2 PWR0 I0 M 6ES7 650 1AH61 5XX0 PWR4 CH 0...

Page 130: ...d Assembly The two figures below show the basic parts of the diode boards Figure 10 7 6 2V Diode Board Assembly 6 P1 8 5 6ES7650 1BC51 0XX0 ZR1 ZR3 ZR2 ZR4 ZR6 ZR5 1 P2 7 4 3 1 2 Key to numbered items in Figure 10 7 Item Description 1 P1 2 P2 3 6 2V Zener Diode 1 of 6 4 Screw 5 Flat washer 6 Lock Washer 7 Standoff 8 Retaining Washer ...

Page 131: ...O Modules A5E00482820 12 131 Figure 10 8 5 6V Diode Board Assembly P1 6 1 6ES7650 1BB51 0XX0 ZR2 ZR1 ZR3 ZR5 ZR4 ZR6 P2 2 8 5 7 4 2 3 Key to numbered items in Figure 10 8 Item Description 1 P1 2 P2 3 5 6V Zener Diode 1 of 6 4 Screw 5 Flat washer 6 Lock Washer 7 Standoff 8 Retaining Washer ...

Page 132: ... Stand 5 or higher using the Siemens FAIH Marshalled Termination Assembly MTA 6ES7650 1AH61 5XX0 and the Siemens AI Marshalled Termination Assembly MTA 6ES7650 1AA51 2XX0 or 6ES7650 1AA50 2XX0 10 14 2 Purpose Input sharing allows the transmitter signal to be distributed to both the Fail Safe Analog Input Module and the Standard Analog Input Module Both systems will then receive the same input data...

Page 133: ...o Channels 0 through 5 on the SAI MTA Channels 6 7 of the SAI can be used for other inputs The cable connections can be seen in the table below The FAIH MTA to SAI MTA Input Sharing cable is custom manufactured on a project basis See the project manager to for more information The assembly view of the cable can be seen in Figure 10 10 Table 10 1 FAIH MTA to SAI MTA Cable FAIH Channel FAIH MTA Sign...

Page 134: ...lled Termination Assemblies for ET200M Remote I O Modules 134 A5E00482820 12 Figure 10 10 FAIH MTA to SAI MTA Interconnecting Cable Key to numbered items in Figure 10 10 Item Part Name 1 50 PIN FEMALE sub D connector 2 Wires with crimped pins ...

Page 135: ...he user preferences SAI Input address and process image should be set to the user preferences See section 4 10 Inputs FAI Set to user preferences SAI Under the Inputs tab the Measuring Type should be set to 4DMU current with Measuring Range set to 4 20 mA All other settings are up to the user See section 4 10 Because the FAI has only 6 inputs the SAI will only use 6 inputs for the sharing operatio...

Page 136: ......

Page 137: ...wer connections LED indication of redundant power supply condition LED indication of reverse polarity Power monitor output short circuit proofed 2 wire transducer supply per channel Dual connectors for redundant I O Module operation Per module power fusing Shield connections available for channel cabling Ground stud for connecting shield to earth ground Connectivity for HART Handheld Terminal HHT ...

Page 138: ... to detect only the presence or absence of power It is not designed to detect supply voltage which is outside the specification threshold Field Terminals Channel Ix Channel Ix Transducer power PWx and Shield SHx connect to the field devices PWx is the 24 VDC power feed for supplying 2 wire transducer and is short circuit proofed on a channel by channel basis For redundant I O Modules the Ix connec...

Page 139: ...T200M Remote I O Modules A5E00482820 12 139 Figure 11 1 Redundant FAIH Interface Connector MODULE 1 Connector MODULE 2 150 Ohm 150 Ohm FAIH MODULE 1 FAIH MODULE 2 MTA FAIH 4 wire transducer current source 6 2 V 5 6 V 2 wire supply L A L B M A M B 2 wire transducer PWx Ix Ix ...

Page 140: ...ssemblies for ET200M Remote I O Modules 140 A5E00482820 12 Figure 11 2 Non Redundant FAI Interface 2 wire supply L A L B M A M B Connector MODULE 1 Connector MODULE 2 150 Ohm FAIH MODULE 4 wire transducer current source 6 2 V 5 6 V 2 wire transducer PWx Ix Ix ...

Page 141: ...er supply common cut and remove the jumper X300 This will provide isolation between all the inputs and power return 11 6 Maintenance See Section Maintenance before performing any maintenance and observe all warnings Under normal operation the A B Power LED and the Module 1 2 Fuse LED are on If all are off check the power supply to MTA If the A B Power LED is off check the power supply to the MTA I...

Page 142: ...of a external short circuit provided by a faulty wiring the current is limited up to 40 mA The power supply circuit works in redundant mode By this reason also in case of a internal component error the normal current range 24mA will be supported Nevertheless a periodic check of the 2 wire power supply will be commended Please notice This check will disable the measurement on both conducted FAIH mo...

Page 143: ...IH MODULE 1 FAIH MODULE 2 MTA FAIH 6 2 V 5 6 V 2 wire supply 2 wire transducer L PWx Ix M 24V Power supply Current indicator Ix The correct function of the 2 wire transducer supply can be checked without modifying the wiring A DC current indicator connected with the minus connector to ground M A or M B contacts PW0 PW5 Measured current must be 35mA 40mA In case a smaller value will be measured the...

Page 144: ...dules 144 A5E00482820 12 11 6 2 6 Channel F Analog Input HART Marshalled Termination Assembly Figure 10 3 shows the basic parts of the 6 Channel F Analog Input HART MTA Figure 11 4 6 Channel F Analog Input HART Marshalled Termination Assembly 6ES7650 1AH62 5XX0 5 12 4 8 7 4 1 6 2 13 3 11 9 11 ...

Page 145: ...ut power indicators A POWER B POWER 3 Field wiring connections 4 Output Power Monitor System 1 2 5 Shield disconnect jumper X100 X101 6 Module power fuses MODULE 1 MODULE 2 7 Module power fuse indicators 8 Input isolation Jumper X300 9 HART connectivity terminals CHx HRT 10 HART connectivity ground COM HRT 11 Channel Input Disconnect Jumper CON DIS 12 Zener diodes 13 Shield Ground Stud for connect...

Page 146: ... circuit current max 40 mA Load capability 750 Ω Open loop voltage max L Short circuit protection electronically individual for each channel Power Monitoring System Optorelay Output Contact Ratings Threshold voltage ca 15 V Maximum switched Voltage 30 V DC Maximum switched Current 0 5 A resistive load not short circuit proofed Indicators Input Power Green LED on when input power available red LED ...

Page 147: ...is section contains changes to the I O module specifications when it is used with the MTA Changes for 6 Channel F Analog Input HART MTA 6ES7650 1AH61 5XX0 Transmitter Connections Only 1 transmitter can be connected to a channel Output voltage for 2 wire transducer and cable with 22 mA transducer current 24 V Supply non redundant mode 17 V redundant mode 14 V Fail safe Performance Characteristics A...

Page 148: ...82820 12 11 9 Typical Transmitter Connection to Field Terminals Figure 11 5 Transmitter Connection to Field Terminals PW0 PW1 I0 I1 I0 I1 SH0 SH1 Isolated 4 wire transducer Sig Sig PW0 PW1 I0 I1 I0 I1 SH0 SH1 2 wire transducer Sig Sig V V PW0 PW1 I0 I1 I0 I1 SH0 SH1 Non Isolated 4 wire transducer Sig Sig V V ...

Page 149: ... manual S7 300 Automation System Fail Safe Signal Modules document number A5E00085586 11 10 Technical Specifications for 6 Channel F ANALOG INPUT HART Module 6ES7 336 4GE00 0AB0 Note For a complete functional description and the most current technical specifications for this module refer to the manual S7 300 Automation System Fail Safe Signal Modules document number A5E00085586 ...

Page 150: ...10 0AB0 E Stand 8 or higher using the Siemens FAIH Marshalled Termination Assembly MTA 6ES7650 1AH62 5XX0 and the Siemens AI Marshalled Termination Assembly MTA 6ES7650 1AA52 2XX0 11 11 2 Purpose Input sharing allows the transmitter signal to be distributed to both the Fail Safe Analog Input Module and the Standard Analog Input Module Both systems will then receive the same input data Figure 11 6 ...

Page 151: ...0 through 5 on the SAI MTA Channels 6 and 7 of the SAI can be used for other inputs The cable connections can be seen in the table below The FAIH MTA to SAI MTA Input Sharing cable is custom manufactured on a project basis See the project manager to for more information The assembly view of the cable can be seen in Figure 10 10 Table 11 1 FAIH MTA to SAI MTA Cable FAIH Channel FAIH MTA Signal FAIH...

Page 152: ...lled Termination Assemblies for ET200M Remote I O Modules 152 A5E00482820 12 Figure 11 7 FAIH MTA to SAI MTA Interconnecting Cable Key to numbered items in Figure 10 10 Item Part Name 1 50 PIN FEMALE sub D connector 2 Wires with crimped pins ...

Page 153: ...ut address and process image should be set to the user preferences SAI Input address and process image should be set to the user preferences See section 4 10 Inputs FAI Set to user preferences SAI Under the Inputs tab the Measuring Type should be set to 4DMU current with Measuring Range set to 4 20 mA All other settings are up to the user See section 4 10 Because the FAI has only 6 inputs the SAI ...

Page 154: ...6 Channel F Analog Input HART MTA Marshalled Termination Assemblies for ET200M Remote I O Modules 154 A5E00482820 12 ...

Page 155: ...es A5E00482820 12 155 Redundancy FAI Redundancy not supported The HW configuration should be setup for non redundant operation SAI The SAI MTA supports redundant and non redundant operation See section 4 10 Figure 11 9 SAI 8 Channel Analog Input Hardware Configuration for Non redundant Operation ...

Page 156: ...ajor difference between the two part numbers is the housing The Anthracite Gray housing is the latest design Functionality of both part numbers is the same 12 2 Features The following features have been incorporated into this MTA Redundant power connections LED indication of redundant power supply condition Power monitor plug in available optional LED indication of power supply to the field device...

Page 157: ... the 24 VDC power feed and is fused 05A on a channel by channel basis The field termination connector is removable for ease of wiring maintenance and is retained by friction The CHx connects to the I O modules input via J1 and J2 Redundant operation uses use two modules one connected to J1 and the other to J2 In non redundant systems the module connects to either J1 or J2 12 4 Installation Require...

Page 158: ...3 CH12 CH11 R13 R14 CH13 F12 05A F11 05A R16 CH14 R15 CH15 F14 05A F15 05A CH11 CH10 CH10 CH8 SH8 CH8 CH6 SH6 CH9 CH7 CH7 SH7 CH9 CH11 SH9 CH14 SH12 CH14 SH14 CH12 SH10 CH12 CH13 SH11 CH13 S H13 CH15 SH15 CH15 W100 W101 1 2 CH0 1 1 CH0 1 3 CH0 SHIELD 1 4 CH2 1 5 CH2 1 6 CH2 SHIELD 1 7 CH4 1 9 CH4 SHIELD 1 8 CH4 1 10 CH6 1 12 CH6 SHIELD 1 11 CH6 1 17 CH10 1 16 CH10 1 15 CH8 SHIELD 1 14 CH8 1 13 CH8...

Page 159: ...01 Wire Size US 24 14 gauge AWG Wire Size Metric 0 205 2 08 mm sq Power Supply Specifications See Module Specs Fuse Ratings Individual channel 0 05 A Littelfuse P N 273 050 Siemens Spare P N A5E01568887 Module Power 1 0 A Bussmann P N GMA 1 0A Siemens Spare P N A5E01568882 Indicators Input Power Green LED on when input power available Module Power Green LED on when module power available Channel P...

Page 160: ...C11 3XX0 or 6ES7650 1AC10 3XX0 I O Module Restrictions MTA Design Module Vs not used Cross circuit between channels of a channel group not detected MTA Design Module Vs not used Cross circuit between channels in different channel groups not detected MTA Design Module Vs not used The No Sensor Supply boxes should not be selected under 16 Channel Discrete Input Hardware Configuration Inputs see Sect...

Page 161: ... 3 8 4 5 6 7 9 10 11 12 CH14 CH2 S15 S14 S0 CH13 INPUT SWITCH S2 CH0 CH13 S13 S3 CH0 CH3 CH2 TB4 1 2 3 8 4 5 6 7 9 10 11 12 CH3 CH1 S1 CH12 CH12 2 WIRE TRANSMITTER R2 R CH1 2 WIRE TRANSMITTER W WIRE BREAK RESISTOR CH15 INPUT SWITCH Note The Wire Break resistor value for redundant DI modules should be between 10 KΩ and 12 KΩ The Wire Break resistor value for a non redundant DI module can be found i...

Page 162: ...dant and Non redundant operation 12 10 1 Addresses Non redundant Operation The choice of the Input Address and Process Image are left to the user Redundant Operation Process Image should be set to something other than the default The choice of the Input Address is left to the user Figure 12 3 shows a redundant configuration Figure 12 3 16 Channel Discrete Input Hardware Configuration Address for R...

Page 163: ...ecked for each channel that will use this feature Also the No sensor supply boxes should not be checked because the sensor does not use the VS from the module as a supply Not using VS eliminates some of the diagnostics from operating See the IO Module Restrictions in the Technical Specifications table All other options should be set for the user preferences Figure 12 4 shows the SDI with all 16 ch...

Page 164: ...lled Termination Assemblies for ET200M Remote I O Modules 164 A5E00482820 12 12 10 3 Time of Day Stamp All of these options should be set to user preferences Figure 12 5 16 Channel Discrete Input Hardware Configuration Time of Day Stamp Options ...

Page 165: ...on Figure 12 6 16 Channel Discrete Input Hardware Configuration Redundancy Selection 12 11 Technical Specifications for 16 Channel 24 VDC Discrete Input Module 6ES7 321 7BH01 0AB0 Note For a complete functional description and the most current technical specifications for this module refer to the manual S7 300 Programmable Controller Module Specifications document number A5E00105505 ...

Page 166: ......

Page 167: ...nce between the two part numbers is the housing The Anthracite Gray housing is the latest design Functionality of both part numbers is the same 13 2 Features The following features have been incorporated into this MTA Redundant power connections LED indication of redundant power supply condition Power monitor plug in available optional Dual connectors for redundant I O Module operation Per module ...

Page 168: ...hen the LEDs are illuminated Field Terminals Channel CHx Channel CHx and Shield SHx connect to the field devices CHx is the 24 VDC power feed and is fused 05A on a channel by channel basis The field termination connector is removable for ease of wiring maintenance and is retained by friction The CHx connects to the I O modules input via J1 and J2 Redundant operation uses two modules with one each ...

Page 169: ... I O Modules A5E00482820 12 169 check the power supply to the MTA If the Module 1 2 Fuse LED is off check the channel fuse and replace as necessary 13 6 Simplified diagram Figure 13 1 12 24 Channel 24 VDC F Discrete Input Marshalled Termination Assembly 6ES7650 1AK11 7XX0 or 6ES7650 1AK10 7XX0 ...

Page 170: ...ies for ET200M Remote I O Modules 170 A5E00482820 12 Connector MODULE 2 MTA DO16 L A L B M A M B Field wiring connections FDI Module 1 1L 1M 1Vs 2Vs DI0 DI11 2L 2M 3Vs 4Vs DI12 DI23 FDI Module 2 1L 1M 1Vs 2Vs DI0 DI1 2L 2M 3Vs 4Vs DI12 DI23 Connector MODULE 1 CHx CHx P M B ...

Page 171: ...2 13 12 11 30 29 27 28 16 17 33 32 15 14 31 47 46 44 45 49 50 48 W100 W101 C1 01 F19 05A FUSE FUSE FUSE FUSE FUSE 05A CH16 39 23 20 37 38 22 21 43 26 40 41 24 25 42 05A F15 05A CH14 F16 CH15 47 30 46 29 44 45 27 28 33 49 32 50 48 31 F18 F17 05A CH17 05A CH18 SW2 R18 CH 14 3 CH 12 CH 13 1 2 CH 18 CH 15 CH 16 CH 17 7 6 4 5 OPEN CH 21 CH 22 10 11 CH 19 8 9 CH 20 FUSE FUSE FUSE FUSE FUSE F22 05A CH20 ...

Page 172: ...Specifications 12 24 Channel 24 VDC F Discrete Input MTA 6ES7650 1AK10 7XX0 Dimensions See Section 1 Figure 1 3 Long Version Mounting DIN Rail 35mm deep top hat style Power Input Voltage Input for Single or Redundant Feed 21 6 to 28 8 VDC Current Consumption nominal ratings All inputs at 24 VDC 1 482 A maximum All inputs at 0 VDC 1 002 A maximum Power Dissipation typical 3 W Terminal Block Wire Si...

Page 173: ...ntinuous mode probability of dangerous failure per hour per channel PFH 0 Proof test time 20 years 13 9 Technical Specifications Technical Specifications 12 24 Channel 24 VDC F Discrete Input MTA 6ES7650 1AK11 7XX0 Dimensions See Section 1 Figure 1 3 Long Version Mounting DIN Rail 35mm deep top hat style Power Input Voltage Input for Single or Redundant Feed 21 6 to 28 8 VDC Current Consumption no...

Page 174: ...the corresponding I O module SIL according to IEC 61508 DIN EN 62061 Performance Level according to EN ISO 13849 1 Category according to EN ISO 13849 1 1oo1 voting SIL 2 PLd Cat 3 1oo2 voting SIL 3 PLe Cat 4 Low Demand PFD according to SIL 3 per channel High Demand PFH according to SIL 3 per channel 0 no dangerous undetected failures for DI MTA 0 1 h no dangerous undetected failures for DI MTA Pro...

Page 175: ... VDC F Discrete Input MTA 6ES7650 1AK11 7XX0 or 6ES7650 1AK10 7XX0 MTA Design Module Vs not used Cross circuit between channels of a channel group not detected MTA Design Module Vs not used Cross circuit between channels in different channel groups not detected MTA Design Module Vs not used There is no isolation between channels or between groups of channels ...

Page 176: ...emblies for ET200M Remote I O Modules 176 A5E00482820 12 13 11 Typical Transmitter Connection to Field Terminals Figure 13 3 Field Terminal Connections for 12 24 Channel 24 VDC F Discrete Input MTA CH0 CH0 SH1 INPUT SWITCH CH1 SH0 TB1 1 2 3 6 4 5 CH1 2 WIRE TRANSMITTER ...

Page 177: ...ant and Non redundant operation 13 12 1 Addresses Non redundant Operation The choice of the Input Address and Process Image are left to the user Redundant Operation Process Image should be set to something other than the default The choice of the Input Address is left to the user Figure 13 shows a redundant configuration Figure 13 4 12 24 Channel Fail Safe Discrete Input Hardware Configuration Add...

Page 178: ...tion has many options that can be set by the user The Operating mode should be set to the user preference Standard operation or Safety mode The F parameters are viewable but not alterable Module parameters and Time of day stamp are described later Figure 13 the tree structure of the Parameters Figure 13 5 12 24 Channel Fail Safe Discrete Input Hardware Configuration Parameter Tree Structure ...

Page 179: ...upply group Vs2 Vs4 must NOT be checked because the sensor does not use the VS from the module as a power supply As a result some diagnostic tests are unavailable See Section 8 8 IO Module Restrictions for detailed information Other options All other options should be set to user preferences Figure 13 shows the module set for Standard operation VS1 VS3 Encoder supply NOT checked and Channel 0 12 a...

Page 180: ...semblies for ET200M Remote I O Modules 180 A5E00482820 12 Time of day Stamp All of these options should be set to the user preferences as shown in Figure 13 Figure 13 7 12 24 Channel Fail Safe Discrete Input Hardware Configuration Parameters Time of Day Stamp Settings ...

Page 181: ...blies for ET200M Remote I O Modules A5E00482820 12 181 13 12 4 Redundancy All of these options should be set to the user preferences Figure 13 shows a redundant FDI configuration Figure 13 8 12 24 Channel Fail Safe Discrete Input Hardware Configuration Redundancy Settings ...

Page 182: ...ical Specifications for 12 24 Channel 24 VDC F Discrete Input Module 6ES7 326 1BK00 0AB0 or 6ES7 326 1BK01 0AB0 or 6ES7 326 1BK02 0AB0 Note For a complete functional description and the most current technical specifications for this module refer to the manual S7 300 Automation System Fail Safe Signal Modules document number A5E00085586 ...

Page 183: ...ule 6ES7 326 2BF10 0AB0 E Stand 3 or higher Note The only major difference between the two part numbers is the housing The Anthracite Gray housing is the latest design Functionality of both part numbers is the same 14 2 Features The following features have been incorporated into this MTA Redundant power connections LED indication of redundant power supply condition Power monitor plug in available ...

Page 184: ...y channel basis CHx is the output device return The field termination connector is removable for ease of wiring maintenance and is retained by friction The CHx connects to the I O modules input via J1 and J2 Redundant operation uses two modules with one each connected to J1 and J2 Redundant operation is achieved by connecting the diode output from each channel on different modules together Non red...

Page 185: ...ce See Section 3 Maintenance before performing any maintenance and observe all warnings Under normal operation the A B Power LED and the Module 1 2 Fuse LED are on If all are off check the power supply to MTA If the A B Power LED is off check the power supply to the MTA If the Module 1 2 Fuse LED is off check and replace the module fuse ...

Page 186: ... 12 14 6 Simplified diagram Figure 14 1 12 24 Channel 24 VDC F Discrete Output Marshalled Termination Assembly 6ES7650 1AL11 6XX0 or 6ES7650 1AL10 6XX0 Connector MODULE 1 Connector MODULE 2 DO10 Module 1 MTA FDO L A L B M A M B Load Field wiring connections 1L 2L 3L 1M 2M 3M Chx Chx DO10 Module 2 1L 2L 3L 1M 2M 3M P M B ...

Page 187: ...F Discrete Output R1 02 M A A L MODULE R1 03 1 F100 10A CR106 1 1 CH0 CH0 CH2 SH0 CH0 CH2 CH4 SH2 CH4 1 5 CH2 1 4 CH2 1 2 CH0 1 8 CH4 1 7 CH4 F2 R101 ZR100 R100 MODULE 2 J3 F101 10A F0 F1 1 0A 1 0A J2 15 3 2 1 14 C1 00 18 19 5 6 16 4 17 22 21 9 8 10 20 7 1 0A F3 F4 1 0A 1 0A F5 F7 F6 1 0A 1 0A CH1 CH8 CH6 CH6 SH6 CH8 SH8 CH3 CH1 CH3 SH1 SH3 CH5 CH5 12 13 11 24 25 23 5 2 15 CH9 SHIELD 2 14 CH9 2 13...

Page 188: ...dule Specs Fuse Ratings Individual channel Normal 1 0 A Littelfuse P N 273 001 Siemens Spare P N A5E01568884 Individual channel Optional 3 0 A Littelfuse P N 273 003 8 Module Power 10 A Schurter P N 0034 1526 Siemens Spare P N A5E01574409 Indicators Input Power Green LED on when input power available Module Power Green LED on when sensor power available Channel Power NA Field Terminal Block Wire S...

Page 189: ...for Single or Redundant Feed 21 6 to 28 8 VDC Current Consumption nominal ratings all channels connected All outputs ON 10 570 A maximum All outputs OFF 0 575 A normal Power Dissipation typical 7 W Terminal Block Wire Sizes TB100 TB101 Wire Size US 24 14 gauge AWG Wire Size Metric 0 205 2 08 mm sq Power Supply Specifications See Module Specs Fuse Ratings Individual channel Normal 1 0 A Littelfuse ...

Page 190: ...ing to EN ISO 13849 1 SIL 3 PLe Cat 4 Low Demand PFD according to SIL 3 per channel High Demand PFH according to SIL 3 per channel 0 no dangerous undetected failures for DO MTA 0 1 h no dangerous undetected failures for DO MTA Proof test time 20 years Derating table Mounting position Maximum temperature Total current across all channels Horizontal 40 C 10 A 50 C 7 A 60 C 6 A 70 C 4 A Vertical 60 C...

Page 191: ...10 Channel 24 VDC F Discrete Output MTA Marshalled Termination Assemblies for ET200M Remote I O Modules A5E00482820 12 191 ...

Page 192: ... SH1 CH1 SH0 24 VDC LOAD TB1 1 2 3 6 4 5 CH1 14 12 Hardware Configuration The 10 channel Fail Safe Discrete Output Module and its MTA support Redundant and Non redundant operation 14 12 1 Addresses Non redundant Operation The choice of the Input Address and Process Image are left to the user Redundant Operation Process Image should be set to something other than the default The choice of the Input...

Page 193: ... VDC F Discrete Output MTA Marshalled Termination Assemblies for ET200M Remote I O Modules A5E00482820 12 193 Figure 14 4 10 Channel Fail Safe Discrete Output Hardware Configuration Addresses for Redundant Operation ...

Page 194: ...ines which diagnostics are generated More information about these effects can be found in the I O Restrictions section of the Technical Specifications table and the module specifications All options should be set for the user preferences Figure 14 shows the FDO configured for Standard Mode and all the diagnostics enabled Figure 14 5 10 Channel Fail Safe Discrete Output Hardware Configuration Outpu...

Page 195: ...gure 14 6 10 Channel Fail Safe Discrete Output Hardware Configuration Redundancy Selections 14 13 Technical Specifications for 10 Channel 24 VDC F Discrete Output Module 6ES7 326 2BF10 0AB0 Note For a complete functional description and the most current technical specifications for this module refer to the manual S7 300 Automation System Fail Safe Signal Modules document number A5E00085586 ...

Page 196: ......

Page 197: ...nnel 24 VDC Discrete Output module 6ES7 322 8BH01 0AB0 E Stand 1 or higher 15 2 Features The following features have been incorporated into this MTA Redundant power connections LED indication of redundant power supply condition Power monitor plug in available optional Dual connectors for redundant I O Module operation Per module power fusing Per channel LED indication of output status ON or OFF Sh...

Page 198: ...le 2 CHx is the field device return The field termination connector is removable for ease of wiring maintenance Redundant operation uses two I O modules Redundant operation is achieved by connecting the channel outputs to the series diodes on the MTA The MTA uses the channel outputs without series diodes from the I O module Connection from the MTA to the I O Module is accomplished with a 40 pin Si...

Page 199: ...IELD 1 7 CH4 1 8 CH4 1 9 CH4 SHIELD 1 10 CH6 1 11 CH6 1 12 CH6 SHIELD 1 13 CH8 1 24 CH14 SHIELD 1 23 CH14 1 22 CH14 1 21 CH12 SHIELD 1 20 CH12 1 19 CH12 1 18 CH10 SHIELD 1 17 CH10 1 16 CH10 1 15 CH8 SHIELD 1 14 CH8 2 1 CH1 2 12 CH7 SHIELD 2 11 CH7 2 10 CH7 2 9 CH5 SHIELD 2 8 CH5 2 7 CH5 2 6 CH3 SHIELD 2 5 CH3 2 4 CH3 2 3 CH1 SHIELD 2 2 CH1 2 17 CH11 2 16 CH11 2 15 CH9 SHIELD 2 14 CH9 2 13 CH9 2 24...

Page 200: ...l or vertical Power Input Voltage Input for Single or Redundant Feed 21 6 to 28 8 VDC Current Consumption nominal ratings All outputs ON maximum loads 8 3 A maximum All outputs OFF 0 26 A maximum Power Dissipation typical 10 W Fuse Ratings Module 10 A 125V Bussmann P N GMA 10A Siemens Spare P N A5E01568881 or Schurter P N 0034 1526 Siemens Spare P N A5E01574409 Environmental Ambient Temperature 25...

Page 201: ... Output MTA Marshalled Termination Assemblies for ET200M Remote I O Modules A5E00482820 12 201 Note Fuses are available as spare parts from Siemens Fuse information can be found at http www bussmann com http www schurterinc com ...

Page 202: ...nly outputs without series diodes are used The total current per group is 2A max as specified for the 6ES7322 8BH01 module There are series diodes on the MTA therefore the behavior of the 6ES7322 8BH01 module is like using outputs with serial diodes This affects the applications with lamp loads and short circuit diagnostics See 6ES7322 8BH01 module manual Reverse polarity power supply protection Y...

Page 203: ...0 15 11 Typical Load Connection to Field Terminals Figure 15 2 Load Connection to Field Terminals of 16 Channel 24 VDC Discrete Output MTA CH0 SH1 SH0 CH1 CH0 CH1 24 Vdc Load Note For a complete functional description and the most current technical specifications for this module refer to the manual SIMATIC ET 200M Signal Modules for Process Automation document number A5E00085262 4 Edition 10 2004 ...

Page 204: ...s MTA support redundant and non redundant operation 15 12 1 Addresses Non redundant Operation The choice of the Input Address and Process Image are left to the user Redundant Operation Process Image should be set to something other than the default The choice of the Input Address is left to the user Figure 15 3 16 Channel Discrete Output Hardware Configuration Addresses for Redundant Operation ...

Page 205: ... Termination Assemblies for ET200M Remote I O Modules A5E00482820 12 205 15 12 2 Outputs All options should be set for the user preferences Figure 15 4 16 Channel Discrete Output Hardware Configuration Outputs Configured with all diagnostics enabled ...

Page 206: ...24 VDC Discrete Output MTA Marshalled Termination Assemblies for ET200M Remote I O Modules 206 A5E00482820 12 15 12 3 Redundancy Figure 15 5 16 Channel Discrete Output Hardware Configuration Redundancy Selections ...

Page 207: ...eld connections available for channel cabling Ground stud for connecting shield to earth ground 16 3 Operation Power is supplied via the removable power connector marked L A MA and L B MB Each has a green LED to indicate the presence of voltage over 15 VDC The case of polarity reversal of the power supply is indicated by the LEDs illuminating red The LEDs are marked A POWER and B POWER Incoming po...

Page 208: ...ring servicing 16 4 Installation Requirements See Section 2 Installation before performing any installation and observe all warnings A common interconnecting cable 6ES7922 3BD00 0AT0 or 6ES7922 3BJ00 0AT0 supporting 16 Channel Discrete outputs interconnects the discrete output termination assembly to the 16 channel 24 VDC discrete output module 6ES7 322 8BH10 0AB0 Note To disconnect the interconne...

Page 209: ...nd OFF when the channel is switched off The green Status LED is also on when the channel is switched OFF and not connected to the external load wire break is indicated in module diagnostic The illumination of the LED in OFF status when the channel is not connected to the load can be avoided when a resistor of 10k Ohm is connected between Chx and Chx In this case the module does not provide wire br...

Page 210: ... Modules 210 A5E00482820 12 16 6 Simplified diagram Figure 166 1 16 Channel 24 VDC Discrete Output Marshalled Termination Assembly 6ES7650 1AD11 2XX0 Connector MODULE 1 Connector MODULE 2 DO16 Module 1 MTA DO16 L A L B M A M B Load DO16 Module 2 Field wiring connections L L M M Chx Chx 1 PMS 2 ...

Page 211: ...6 SH4 CH4 CH4 SH2 CH2 CH2 SH0 CH0 CH0 SH15 CH15 CH15 SH13 CH13 CH13 SH11 CH11 CH11 SH9 CH9 CH9 SH7 CH7 CH7 SH5 CH5 CH5 SH3 CH3 CH3 SH1 CH1 CH1 3 Key to numbered items in Figure 15 1 Item Description 1 Input power connections Power A Power B 2 Input power indicators Power A Power B 3 Field wiring connections 4 I O module connectors Module 1 Module 2 5 Shield disconnect jumpers Module 1 Module 2 6 M...

Page 212: ...utput MTA Marshalled Termination Assemblies for ET200M Remote I O Modules 212 A5E00482820 12 Key to numbered items in Figure 15 1 Item Description 10 Output Power Monitor System 11 Ground stud for connecting shield to earth ground ...

Page 213: ...r Dissipation typical 7 W Fuse Ratings Module 10 A 125V Bussmann P N GMA 10A Siemens Spare P N A5E01568881 or Schurter P N 0034 1526 Siemens Spare P N A5E01574409 Environmental Ambient Temperature 25C to 60C Humidity 5 to 95 Non condensing Approvals MTA Agency Approvals See Preface section Approvals Table Power Monitoring System Optorelay Output Contact Ratings Threshold voltage ca 15 V Maximum sw...

Page 214: ... Output MTA Marshalled Termination Assemblies for ET200M Remote I O Modules 214 A5E00482820 12 Note Fuses are available as spare parts from Siemens Fuse information can be found at http www bussmann com http www schurterinc com ...

Page 215: ... 4 channels No Data for Selecting an Actuator Voltage with output ON L 2 9 V minimum L is supply voltage at the MTA Reverse polarity power supply protection Yes see Note below Short to P diagnostic Is suppressed with redundancy selection 16 10 Technical Specifications for 16 Channel 24 VDC Discrete Output Module 6ES7 322 8BH10 0AB0 Note Connecting one reverse polarity power supply e g 24 VDC to L ...

Page 216: ...rmination Assemblies for ET200M Remote I O Modules 216 A5E00482820 12 16 11 Typical Load Connection to Field Terminals Figure 166 3 Load Connection to Field Terminals of 16 Channel 24 VDC Discrete Output MTA CH0 CH1 CH0 CH1 SH0 SH1 CH2 load 24 V DC 0 5A ...

Page 217: ... MTA support redundant and non redundant operation 16 12 1 Addresses Non redundant Operation The choice of the Input Address and Process Image are left to the user Redundant Operation Process Image should be set to something other than the default The choice of the Input Address is left to the user Figure 166 4 16 Channel Discrete Output Hardware Configuration Addresses for Redundant Operation ...

Page 218: ... Termination Assemblies for ET200M Remote I O Modules 218 A5E00482820 12 16 12 2 Outputs All options should be set for the user preferences Figure 166 5 16 Channel Discrete Output Hardware Configuration Outputs Configured with all diagnostics enabled ...

Page 219: ...24 VDC Discrete Output MTA Marshalled Termination Assemblies for ET200M Remote I O Modules A5E00482820 12 219 16 12 3 Redundancy Figure 166 6 16 Channel Discrete Output Hardware Configuration Redundancy Selections ...

Page 220: ... with the Siemens ET 200M 10 Channel Failsafe Discrete Output Module 6ES7 326 2BF10 0AB0 E Stand 3 or higher Note The only major difference between the two part numbers is the housing The Anthracite Gray housing is the latest design Functionality of both part numbers is the same 17 2 Features The following features have been incorporated into this MTA Form C Relay for each output Redundant power c...

Page 221: ...d to provide a normally closed connection when the relay is not energized NOx and COMx are used to provide a normally open connection when the relay is not energized The field termination connector is removable for ease of wiring maintenance and is retained by friction The relay coil x connects to the I O modules input via the channel fuse to the Module 1 and Module 2 connectors Redundant operatio...

Page 222: ...A If the A B Power LED is off check the power supply to the MTA If the Module 1 2 Fuse LED is off check the channel fuse and replace as necessary Remove field power before removing or installing any device Warning Electrical shock hazard An electrical shock hazard exists for Relay Output MTAs only when connected to loads with voltage 30V rms and 42 4V peak or 60V dc Remove power from all wires and...

Page 223: ...82820 12 223 17 6 Simplified diagram Figure 17 1 12 24 Channel 24 VDC F Discrete Input Marshalled Termination Assembly 6ES7650 1AM31 6XX0 or 6ES7650 1AM30 6XX0 Connector MODULE 1 Connector MODULE 2 DO10 Module 1 MTA FDO L A L B M A M B Field wiring connections 1L 2L 3L 1M 2M 3M COM x DO10 Module 2 1L 2L 3L 1M 2M 3M P M B NC x NO x ...

Page 224: ...2 20 36 34 18 35 19 7 6 4 5 23 40 39 21 38 22 NO2 D1 D2 D3 NC0 NO0 COM0 NO1 NC1COM1 NC2COM2 D4 D5 D6 D7 NO3 NC3COM3 COM4 NC4 COM5 NO4 NC5 NO5 NC6 0 1A 0 1A 0 1A 0 1A 44 9 10 11 8 26 27 25 43 42 41 14 13 30 29 31 28 12 47 46 45 17 16 15 33 32 50 49 48 44 9 10 11 8 27 26 42 43 25 41 14 13 12 47 30 29 46 31 28 45 16 17 15 32 33 49 50 48 C101 C100 D8 D9 D10 COM7 NO6 NC7 NO7 NC8 NO8 COM8 NC9COM9NO9 3 1...

Page 225: ...0 12 225 Key to numbered items in Figure 17 Item Description 1 Input power connections 2 Input power indicators 3 Field wiring connections 4 I O module connectors 5 Shield disconnect jumpers 6 Module power fuses 7 Module power indicators 8 Module output fuse 1 of 10 9 Relay 1 of 10 10 Shield Ground Stud for connecting to earth ground ...

Page 226: ...ut Voltage Input for Single or Redundant Feed 21 6 to 28 8 VDC Current Consumption nominal ratings all channels connected All outputs ON 0 820 A maximum All outputs OFF 0 575 A normal Power Dissipation typical 7 W Terminal Block Wire Sizes TB100 TB101 Wire Size US Metric 24 14 gauge AWG 0 205 2 08 mm sq Power Supply Specifications See Module Specs Fuse Ratings Module Power 1 0 A Bussmann P N GMA 1...

Page 227: ...re on demand per channel PFDavg 1 26E 03 Up to 5 yr proof time PFDavg 2 5E 03 Up to 10 yr proof time PFDavg 5 0E 03 Up to 20 yr proof time PFDavg 6 30E 03 Up to 5 yr proof time PFDavg 1 26E 02 Up to 10 yr proof time PFDavg 2 5E 02 Up to 20 yr proof time High Demand continuous mode probability of dangerous failure per hour per channel PFH 5 8E 08 PFH 2 9E 07 17 8 2 Technical Specification for 6ES76...

Page 228: ...25C to 40C Vertical Mounting 25C to 60C Vertical Mounting CH5 to CH9 only Humidity 5 to 95 Non condensing Approvals Maximum achievable safety class in safety mode SIL according to IEC 61508 DIN EN 62061 Performance Level according to EN ISO 13849 1 Category according to EN ISO 13849 1 Failsafe performance characteristics Resistive and protected inductive loads unprotected inductive loads should no...

Page 229: ...0 V to 250 V basic insulation Insulation test Rated voltage 150V Ue 300V Rated voltage 100V Ue 150V Test voltage routine test at IEC 61131 2 1350 VAC 2sec all channels to sec shield 820 VAC 2sec between channels for 150 VDC Note Fuses are available as spare parts from Siemens Fuse information can be found at http www littelfuse com http www bussmann com Relays are available as spare parts from Sie...

Page 230: ...y Contact Ratings Resistive Load Max Switched Power 150 W 0r 1250 VA Max Switched Current 5 Amps at 120 VAC 230 VAC 5 Amps at 24 VDC 0 4 A at 120 VDC HP 120 VAC motor load Coil Resistance 1200 Ohm Nominal Minimum Output Rating Wetting Rating 0 1 A at 5 VDC Relay Output Fuse None External Fusing required Minimum operations Mechanical 30 million operations Electrical 1 x 10 5 at 10 A 24 VDC or 120 V...

Page 231: ...AC 230 VAC 5 amps at 24 VDC 0 4 A at 120 VDC HP 120 VAC motor load UL Contact Ratings 0 7A 24 VDC resistive 5A 277 VAC resistive R300 B300 Coil Resistance 810 Ohm Nominal Minimum Output Rating Wetting Rating 0 1 A at 5 VDC Relay Output Fuse None External Fusing required Minimum operations Mechanical 10 million operations Electrical 1 x 105 at 5 A 230 VAC Resistive Load Relay Contact Restrictions R...

Page 232: ...A Load Connection to Field Terminals NC 0 NC 1 NC 0 LOAD POWERED WHEN OUTPUT DE ENERGIZED TB1 1 2 3 8 4 5 6 7 COM 0 COM 0 120 230 VAC LOAD FUSE 1 2 NC 1 120 230 VAC NO 1 NO 0 FUSE 1 2 COM 1 NO 1 COM 1 NO 0 TB1 1 2 3 8 4 5 6 7 120 230 VAC LOAD POWERED WHEN OUTPUT ENERGIZED 120 230 VAC LOAD Note Fuse is external to the MTA and not included Fuse should be sized appropriately for the load Only the NO ...

Page 233: ...support Redundant and Non redundant operation 17 11 1 Addresses Non redundant Operation The choice of the Input Address and Process Image are left to the user Redundant Operation Process Image should be set to something other than the default The choice of the Input Address is left to the user Figure 17 shows a redundant configuration Figure 17 4 10 Channel Fail Safe Discrete Output Hardware Confi...

Page 234: ... redundant operation This determines which diagnostics are generated More information about these effects can be found in the I O Restrictions section of the Technical Specifications table and the module specifications All options should be set to user preferences Figure 17 shows the FDO configured for Standard Mode and all the diagnostics enabled Figure 17 5 10 Channel Fail Safe Discrete Output H...

Page 235: ...uration Figure 17 6 10 Channel Fail Safe Discrete Output Hardware Configuration Redundancy Selections 17 12 Technical Specifications for 10 Channel 24 VDC F Discrete Output Module 6ES7 326 2BF10 0AB0 Note For a complete functional description and the most current technical specifications for this module refer to the manual S7 300 Automation System Fail Safe Signal Modules document number A5E000855...

Page 236: ......

Page 237: ...erface with the Siemens ET 200M 16 Channel Discrete Output Module 6ES7 322 8BH01 0AB0 E Stand 1 or higher 18 2 Features The following features have been incorporated into this MTA Form C Relay for each output Redundant power connections LED indication of redundant power supply condition Power monitor plug in available optional Dual connectors for redundant I O Module operation Per module power fus...

Page 238: ...rovide a normally closed connection when the relay is not energized NOx and COMx are used to provide a normally open connection when the relay is not energized The field termination connector is removable for ease of wiring The relay coil x connects to the I O module Redundant operation uses two I O modules Redundant operation is achieved by connecting the diode output from each channel on differe...

Page 239: ...ponents that prevent finger access The use of long nose pliers will be needed for those locations See figure 15 1 Replacement of a relay can be facilitated by removing the cable connectors and frame Reference figure 1 2 for information on the frame It may also be helpful to unplug the field connector adjacent to the relay that you are replacing Note Multiple simultaneous channel short circuits or ...

Page 240: ... COM 1 7 CH4 NO 1 8 CH4 NC 1 9 CH4 COM 1 10 CH6 NO 1 11 CH6 NC 1 12 CH6 COM 2 4 CH3 NO 2 3 CH1 COM 2 2 CH1 NC 2 6 CH3 COM 2 5 CH3 NC 2 9 CH5 COM 2 8 CH5 NC 2 7 CH5 NO 2 11 CH7 NC 2 10 CH7 NO 2 22 CH15 NO 1 13 CH8 NO 1 14 CH8 NC 1 15 CH8 COM 1 16 CH10 NO 1 17 CH10 NC 1 18 CH10 COM 1 19 CH12 NO 1 20 CH12 NC 1 21 CH12 COM 1 22 CH114 NO 2 17 CH11 NC 2 14 CH9 NC 2 13 CH9 NO 2 16 CH11 NO 2 15 CH9 COM 2 ...

Page 241: ...ctions Power A Power B 2 Input power indicators Power A Power B 3 Field wiring connections 4 I O module connectors Module 1 Module 2 5 Shield disconnect jumpers Module 1 Module 2 6 Module power fuses Module 1 Module 2 7 Module power indicators Module 1 Module 2 8 Channel status indicators 1 of 16 9 Relay 1 of 16 10 Ground stud for connecting shield to earth ground 11 Power Monitor Board Optional C...

Page 242: ... 08 mm sq Fuse Ratings Module 2 0 A Bussmann P N GMA 3 0A Siemens Spare P N A5E01574387 Environmental Ambient Temperature 25C to 60C Humidity 5 to 95 Non condensing Approvals MTA Agency Approvals See Preface section Approvals Table Indicators Input Power Green LED on when input power available Red LED on when power polarity is reversed Module Power Green LED on when module power available Channel ...

Page 243: ...inimum Output Rating Wetting Rating 100 mA at 12 VDC Relay Output Fuse None External Fusing required Minimum operations Mechanical 30 million operations Electrical 2 x 10 5 at 10 A 250 VAC cosφ 0 6 70 C Relay Contact Restrictions Relay Contact Fusing Fuses for the relay output connection must be provided externally to the MTA Relay Contact Protection To extend the life of the relay contacts protec...

Page 244: ...BH01 0AB0 Specifications This section contains changes to the I O module specifications when it is used with the MTA Changes to 16 Channel 24 VDC Discrete Output Module 6ES7 322 8BH01 0AB0 Specifications when used with 16 Channel 24 150 VDC 120 230 VAC Relay Output MTA 6ES7650 1AM30 3XX0 Reverse polarity power supply protection Yes Only outputs with series diodes are used Therefore the behavior of...

Page 245: ...utput MTA Load Connection to Field Terminals NO0 NC0 COM0 NO1 NC1 COM1 120 230 Vac Supply 120 230 Vac Load fuse Load powered when output energized Load powered when output de energized 120 230 Vac Supply 120 230 Vac Load fuse Note Fuse is external to the MTA and not included Fuse should be sized appropriately for the load Note For a complete functional description and the most current technical sp...

Page 246: ...ndant and non redundant operation 18 11 1 Addresses Non redundant Operation The choice of the Input Address and Process Image are left to the user Redundant Operation Process Image should be set to something other than the default The choice of the Input Address is left to the user Figure 18 3 shows a redundant configuration Figure 18 3 16 Channel Discrete Output Hardware Configuration Addresses s...

Page 247: ... Outputs The Relay Output MTA uses the series diode outputs from the DO16 module for both redundant and non redundant operation All options should be set to user preferences Figure 18 4 shows the DO16 configured with all the diagnostics enabled Figure 18 4 16 Channel Discrete Output Hardware Configuration Outputs Configured for Standard Mode ...

Page 248: ...rshalled Termination Assemblies for ET200M Remote I O Modules 248 A5E00482820 12 18 11 3 Redundancy Figure 18 5 shows a redundant 16 Channel Discrete Output configuration Figure 18 5 16 Channel Discrete Output Hardware Configuration Redundancy Selections ...

Page 249: ...alled then the output contacts are closed and can be used to indicate this status The PMB is designed to detect only the presence or absence of power The PMB is not designed to detect supply voltage that is outside the specification threshold The PMB is an optional accessory that plugs into the MTA and is secured via standoffs and screws It contains 2 relays that are connected to the MTA power inp...

Page 250: ...250 A5E00482820 12 19 4 Power Monitor Board Figure 19 1 Power Monitor Board 1 3 4 2 5 6 7 8 Key to numbered items in Figure 19 1 Item Description 1 Relays 2 Input Connector 3 Field Terminals 1 2 Output Contacts 4 Mounting Screw 5 Lock Washer 6 Flat Washer 7 Standoff 8 Retaining Washer ...

Page 251: ...es 1 40 x 95 x 1 0 L x W x D mm 35 6 x 24 1 x 25 4 Relay Output Contact Ratings Maximum Switched Voltage 30 VDC Maximum Switched Current 0 5 A Terminal Block Wire Size Wire Size US 26 16 gauge AWG Wire Size Metric 0 128 1 31 mm sq Power Input Voltage Input for Single or Redundant Feed 21 6 to 28 8 VDC Current Consumption All outputs ON 0 040 A maximum Relay Operations Electrical 100 000 minimum Me...

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Page 253: ...tures This MTA has the following features Redundant power connections LED indication of redundant power supply condition Power monitor plug in available optional Dual connectors for redundant I O Module operation Per module power fusing Shield connections available for channel cabling Ground stud for connecting shield to earth ground Power input and field terminations are pluggable for easy mainte...

Page 254: ...wer from A and B is diode OR d to provide the MTA and the module power from either input source The output from the ORing diode is sent to the I O modules via the module fuses Field Terminals Channel Ix Channel Ix Sensor power PWRx and Shield SHx connect to the field devices PWRx is the 24 VDC power source and is current limited to about 40 60 mA on a channel by channel basis The field termination...

Page 255: ...alog input termination assembly to the 8 channel analog input module 6ES7 331 7TF01 0AB0 Note To disconnect the interconnecting cable shield from ground at the MTA only cut and remove the shield disconnect jumpers Module 1 and Module 2 for the associated cable 20 5 Maintenance See Section 3 Maintenance before performing any maintenance and observe all warnings Under normal operation the A B Power ...

Page 256: ...H6 CH4 CH5 CH5 CH4 CH2 CH3 CH3 CH2 CH0 CH1 CH1 CH0 10 CH2 I 11 CH2 I 9 CH2 POWER 12 CH2 SHIELD 16 CH3 SHIELD 13 CH3 POWER 14 CH3 I 15 CH3 I 20 CH4 SHIELD 17 CH4 POWER 19 CH4 I 18 CH4 I 18 CH4 I 19 CH4 I 17 CH4 POWER 20 CH4 SHIELD 24 CH5 SHIELD 24 CH5 SHIELD 23 CH5 I 23 CH5 I 22 CH5 I 21 CH5 POWER 21 CH5 POWER 22 CH5 I 28 CH6 SHIELD 27 CH6 I 26 CH6 I 25 CH6 POWER 32 CH7 SHIELD 31 CH7 I 30 CH7 I 29 ...

Page 257: ...een the channels and load voltage L For 2 wire transducer No 4 wire transducer Yes Between the shield and load voltage L Yes Permissible potential difference Between the channels and shield UISO 75 VDC 60 VAC Between the channels and load voltage L For 4 wire transducer 75 VDC 60 VAC Between the channels Permissible common mode voltage with a 4 wire transducer 60 VAC Between the shield and load vo...

Page 258: ...r available red LED on if power supply is reversed Module Fuse OK Green LED on when module power available Field Terminals Wire Size US 24 14 AWG Wire Size Metric 0 205 2 08 mm sq Environmental Ambient Temperature 25C to 60C Humidity 5 to 95 Non condensing Approvals MTA Agency Approvals See Preface section Approvals Table in User s Manual Note Fuses are available as spare parts from Siemens Fuse i...

Page 259: ...1 2XX0 Redundant Mode When using the MTA the I O module must be used in the redundant mode For more information see Section 2 4 Connecting sensors actuators in redundant mode in the HART analog modules manual 08 2007 A5E00434623 03 20 mA input range The 20 mA input range can not be used Combining 2 wire and 4 wire transducers on one module Any combination of 2 wire and 4 wire transducers is possib...

Page 260: ...osition 2 Wire Transducer Redundant Modules Application The transducer is connected to both Module 1 and 2 via the HAI MTA The jumper on the HAI MTA is placed in the 2 Wire position Figure 20 2 Two Wire Analog Input Current Input Connection Only the basic HAI MTA circuitry is illustrated TRANSDUCER 2 WIRE Mx MTA CABLE AI 8 x0 4 20 mA HART SM331 SHx Ix Ix PWRx HAI MTA MTA CABLE AI 8 x0 4 20 mA HART...

Page 261: ...les Application The transducer is connected to both Module 1 and 2 via the HAI MTA The jumper on the HAI MTA is placed in the 4 Wire position Figure 20 3 Four Wire Analog Input Current Input Connection Customer must provide power to the transducer Only the basic HAI MTA circuitry is illustrated TRANSDUCER 4 WIRE AI 8 x0 4 20 mA HART SM331 AI 8 x0 4 20 mA HART SM331 HAI MTA MTA CABLE CABLE MTA MODU...

Page 262: ...e are left to the user Redundant Operation Process Image should be set to something other than the default The choice of the Input Address is left to the user 20 11 2 Inputs The inputs must be configured as 4 wire transducers 20 11 3 Redundancy For non redundant operation the value of the Redundancy field should be None 20 12 Technical Specifications for 8 Channel HART Analog Input Module 6ES7 331...

Page 263: ...e with the Siemens ET 200M 8 Channel HART Analog Output Module 6ES7 332 8TF01 0AB0 21 2 Features The following features have been incorporated into this MTA Redundant power connections LED indication for each power supply Power monitor plug in available optional Dual connectors for redundant I O Module operation Per module power fusing Shield connections available for channel cabling Ground stud f...

Page 264: ...of the Field terminals Redundant operation uses two modules while non redundant systems have one module connected to either I O module connector The field termination connectors are removable for ease of wiring maintenance and are retained by friction 21 4 Installation Requirements See Section 2 Installation before performing any installation and observe all warnings A common interconnecting cable...

Page 265: ... CH6 CH7 L M B B M A L A 12 CH3 SHIELD SH3 CH1 CH0 CH0 SH0 CH1 SH2 CH2 SH1 CH2 CH3 CH3 5 CH1 4 CH1 1 CH0 2 CH0 3 CH0 SHIELD 8 CH2 10 CH3 11 CH3 9 CH2 SHIELD 6 CH1 SHIELD 7 CH2 CH6 SH4 CH4 CH4 CH5 CH5 SH5 CH7 CH6 SH6 SH7 CH7 19 CH6 16 CH5 17 CH5 15 CH4 SHIELD 18 CH5 SHIELD 13 CH4 14 CH4 23 CH7 24 CH7 SHIELD 20 CH6 21 CH6 SHIELD 22 CH7 6 1 4 5 7 8 2 3 9 Key to numbered items in Figure 21 1 Item Desc...

Page 266: ...es Wire Size US 24 14 AWG Wire Size Metric 0 205 2 08 mm sq Electrical Isolation Between the channels and shield Yes Between the channels No Between the channels and load voltage L Yes Between the shield and load voltage L Yes Permissible potential difference Between the channels and shield UISO 75 VDC 60 VAC Between the channels and load voltage L 75 VDC 60 VAC Between the shield and load voltage...

Page 267: ...ture 25C to 60C Humidity 5 to 95 Non condensing Approvals MTA Agency Approvals See Preface section Approvals Table in User s Manual Note Fuses are available as spare parts from Siemens Fuse information can be found at http www bussmann com 21 8 Module Restrictions Changes to 8 Channel HART Analog Output Module 6ES7 322 8TF01 0AB0 Specifications when used with 8 Channel HART Analog Output MTA 6ES7 ...

Page 268: ... 2 via the AOH MTA Redundant Modules Application The load or actuator is connected to both Module 1 and Module 2 via the AOH MTA Figure 21 2 Typical wiring scheme for connecting load field terminals Only the basic AOH MTA circuitry is illustrated MTA CABLE CHx CHx HAO MTA MTA CABLE AO 8 X 0 4 20mA HART CHx L M SM 322 SM 322 AO 8 X 0 4 20mA HART L M CHx MODULE 1 MODULE 2 FOR REDUNDANCY CHx CHx 4 20...

Page 269: ...er Redundant Operation Process Image should be set to something other than the default The choice of the Input Address is left to the user 21 10 2 Outputs For normal operation set Type of Output to current I The 20 mA output range is not possible due to the MTA Design All other Module hardware configuration choices under the Outputs tab are left to the user 21 10 3 Redundancy For non redundant ope...

Page 270: ...8 Channel HART Analog Output MTA Marshalled Termination Assemblies for ET200M Remote I O Modules 270 A5E00482820 12 ...

Page 271: ...s rated at 24V 0 5A each output electronically short circuit protected one LED per output Shield connections available for channel cabling Ground stud for connecting shield to earth ground 22 3 Operation The modules 8 Channel Analog Input MTA 6ES7 650 1AA52 2XX0 6 Channel F Analog Input HART MTA 6ES7 650 1AA62 5XX0 8 Channel Analog Input HART MTA 6ES7 650 1AA61 2XX0 provide a supply only for 2 wir...

Page 272: ...ower It is not designed to detect supply voltage which is outside the specification threshold An onboard Short Circuit Detection SCD is used to provide an isolated dry contact in case one or more outputs will be short circuited For a few seconds after applying or removing the short circuit the dry contact may toggle before providing a stable ON or OFF status Field Terminals Power PWR Ground Mx and...

Page 273: ...mblies for ET200M Remote I O Modules A5E00482820 12 273 22 6 Simplified diagram Figure 226 1 16 Channel 24VDC Power Supply Marshalled Termination Assembly 6ES7650 1BE10 3XX0 MTA PS L A L B M A M B Field wiring connections PWRx Mx 1 PMS 2 4 wire transducer 1 SCD 2 ...

Page 274: ...y Marshalled Termination Assembly 6ES7650 1BE10 3XX0 8 1 2 3 4 5 6 7 Key to numbered items in Figure 15 1 Item Description 1 Input power connections Power A Power B 2 Input power indicators Power A Power B 3 Output Power Monitor System 4 Output Short Circuit Detection 5 Heat sink 6 Ground stud for connecting shield to earth ground 7 Output status indicators 1 16 8 Field wiring connections ...

Page 275: ...5W Power Output per channel Output voltage min L 1 2V Output current 0 5A Short circuit protection yes electronic Threshold ca 1A Wiring two or more outputs of the same MTA in parallel for increased performance supported Wiring two or more outputs of different MTAs in parallel for increased performance not supported Power Output per module Output current Total 8A max at Ta 40 o C Total 5A max at T...

Page 276: ... Green LED on when input power available Red LED on when power polarity is reversed Power Output Status Green LED Field Connections Wire Size US Wire Size metric 24 to 14 AWG 0 2 to 2 08 mm 2 Environmental Ambient Temperature 25 o C to 60 o C Humidity 5 to 95 Non condensing Approvals MTA Agency Approvals See Preface section Approvals Table ...

Page 277: ... Load Connection to Field Terminals Figure 226 3 Load Connection to Field Terminals of 16 Channel 24 VDC Power Supply MTA PWR0 PWR1 M0 M1 SH0 SH1 PWR2 MTA PS 4 wire Transducer Supply Output Current MTA AI8 MTA FAIH Ix Ix AI module 1 AI module 2 Input Sensor 22 10 Hardware Configuration In PCS7 no HW Configuration will be necessary ...

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Page 279: ...SHIELD R100 A POWER B POWER ZR100 CR104 R101 ZR101 CR105 38 38 Analog Input J3 J2 18 1 34 2 35 5 19 21 20 4 3 37 36 J1 34 35 37 36 2 1 18 4 3 5 19 21 20 33 W101 8 41 23 22 24 7 6 40 39 27 25 26 9 10 42 43 28 11 44 30 29 12 13 45 46 48 15 31 14 47 32 16 49 W100 17 50 33 39 41 40 43 42 8 7 6 23 22 24 9 10 26 25 27 44 45 46 48 47 49 11 12 13 28 30 29 16 14 15 31 32 50 17 C100 C101 CH0 0 5A R1 I FUSE ...

Page 280: ... 23 1 Item Description 1 Input power connections 2 Input Power Indicators 3 Field Connections 4 I O Module Connections J1 J2 5 Shield disconnect jumper W100 W101 6 Field power fuses 7 Field power indication 1 of 8 8 Input Isolation Jumper W200 9 HART connectivity 10 Input Mode Jumper I V 11 250 Ω resistors R1 R8 12 Input Connection Chart ...

Page 281: ... Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in property damage NOTICE Indicates a potential situation which if not avoided may result in an un...

Page 282: ...iar with this publication The current version in Portable Document Format PDF is available at http sitescape sea siemens com For the purpose of this publication and product labels a qualified person is one who is familiar with the installation construction and operation of the equipment and the involved hazards In addition he or she has the following qualifications Is trained and authorized to ene...

Page 283: ...ntenance The perfect and safe operation of the equipment is conditional upon proper transport proper storage installation and assembly as well as on careful operation and commissioning The equipment may be used only for the purposes specified in this publication CAUTION Electrostatic discharge can damage or cause the failure of semiconductor devices such as integrated circuits and transistors The ...

Page 284: ...Safety Information for US Customers Marshalled Termination Assemblies for ET200M Remote I O Modules 284 A5E00482820 12 ...

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