SICK Flexi Classic Operating Instructions Manual Download Page 23

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Operating Instructions

Chapter

Flexi Classic Gateways

8011834/YT28/2016-03-15

Subject to change without notice

Flexi Classic gateways

ErrCode for ErrClass 09h:

01 Modules

incompatible

Configuration change detected

SDO client invalid state

0A Unknown

SDO-cnf

0B Unused

SDO

index

SDO7 in slot list missing for at least 1 module

Index error in slot list

Invalid position switch 0

Invalid position switch 1

CRC monitoring module list

Monitoring time range constant

12 SALI

monitoring

event

Extension unit has emergency bit set

Main unit has high emergency bit set

Program execution error

Slot list in extension module is faulty

System tick exceeded

Slot index error

Enter key not released while LED was flashing

1C External

error

hardware

reset

Illegal error Opcode Reset

Error Clock generator reset

1F Unexpected

reset

20 Unknown

mask

revisions

Error Clock generator loss of lock

Cross comparison input configuration erroneous

Cross comparison output state erroneous

Too many modules found

Unknown module ID found

83 Invalid

jumper

84 Invalid

jumper

85 Invalid

jumper

86 Erroneous

module

configuration

Rotary switch changed during operation

Incomplete data frame on IndexAssign

Summary of Contents for Flexi Classic

Page 1: ...O P E R A T I N G I N S T R U C T I O N S en Flexi Classic Gateways ...

Page 2: ...document is protected by the law of copyright whereby all rights established therein remain with the company SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG ...

Page 3: ...sic gateways system bytes 12 3 2 1 DIG OUT 12 3 2 2 REQ ID 12 3 2 3 CRC1 and CRC2 13 3 2 4 BAS1 14 3 2 5 BAS2 14 3 2 6 BAS3 15 3 2 7 BAS4 15 3 2 8 RSP ID 15 3 2 9 B1 B10 REQ ID 1 13 2133 16 3 2 10 B1 B10 REQ ID 255 16 3 2 11 MED 16 3 2 12 MQD 17 3 2 13 MKD1 18 3 2 14 MKD2 18 3 2 15 MFD 19 3 2 16 MFCLASS1 MFCODE2 19 3 2 17 MOD ID 24 3 2 18 SW VERSION_H and SW VERSION_L 25 3 2 19 FUNCTION 25 3 2 20 ...

Page 4: ...ork Management 38 5 2 10 Pre Operational 38 5 2 11 Operational 38 5 2 12 Prepared Stopped 38 5 2 13 Reset node 38 5 2 14 Reset communication 39 5 2 15 SYNC 39 5 2 16 Node guarding 39 5 2 17 Emergency 40 5 2 18 SDO communication 40 5 2 19 SDO Download expedited Write SDO 40 5 2 20 SDO Upload expedited Read SDO 41 5 2 21 Object list SDO 41 5 2 22 Configuration objects 42 5 2 23 Input output objects ...

Page 5: ...d 76 8 4 1 General telegram structure 76 8 4 2 Error response to invalid messages 77 8 4 3 Auto Update Mode 77 8 4 4 Polling Mode 80 8 5 Ethernet TCP IP interface status and statistics 83 8 6 Resetting to factory settings 85 8 7 Troubleshooting 86 8 8 Description of the data sets 88 8 8 1 Data sets 1 5 88 8 8 2 Data set 6 can be compiled by the user 90 9 EtherNet IP Gateway 92 9 1 Interfaces and o...

Page 6: ...guration of the gateway which data are transferred 129 10 4 1 Cyclic data 129 10 4 2 Acyclic data record read 130 10 4 3 Alarms 136 10 5 Status of the interfaces 137 10 5 1 Status of the interface to the PLC 137 10 5 2 Status of the Flexi system 138 10 6 Resetting to factory settings 140 10 7 Troubleshooting 141 10 8 Error type definitions in PROFINET IO 143 11 Technical specifications 147 11 1 Te...

Page 7: ...ntroller with Flexi Classic gateways is integrated Information on this is to be found in the appropriate operating instructions for the machine 1 2 Target group These operating instructions are addressed to planning engineers machine designers and the operators of systems in which a Flexi Classic modular safety controller is integrated and who want to transmit data to a fieldbus a controller via a...

Page 8: ...operating instructions apply to all Flexi Classic gateway modules UE410FPR03 FPR04 FCAN3 FCAN4 FDEV3 FDEV4 EN1 EN3 EN4 In addition follow the related concise operating instructions see type label entry on the modules 1 5 Symbols used Refer to notes for special features of the device Warning A warning notice indicates an actual or potential risk or health hazard They are designed to help you to pre...

Page 9: ...operated with a Flexi Classic system The Flexi Classic gateways are not suitable for operation on a safety fieldbus These gateways only generate non safety related fieldbus data status bytes for control and diagnostics purposes These modules may only be used by qualified personnel and only on the machine where they have been installed and initialised by qualified personnel in accordance with the o...

Page 10: ... of energy and resources At work always act in an environmentally responsible manner 2 3 1 Disposal Unusable or irreparable devices should always be disposed as per the applicable national regulations on waste disposal e g European waste code 16 02 14 We would be pleased to be of assistance to you on the disposal of these devices Contact us 2 3 2 Separation of materials Only qualified safety perso...

Page 11: ... of the Flexi Classic system is not affected by the bus coupling There is no information flow from external fieldbus systems over the gateway to the safety system The modules are not suitable for operation on a safety fieldbus They do not monitor the functionality of the fieldbus or the digital application diagnostic outputs X1 X4 A Flexi Classic gateway can only be operated on a Flexi Classic sys...

Page 12: ...ata bytes is described in the related chapters on the gateways in the Planning sections 3 2 1 DIG OUT 4 digital control outputs on the Flexi Classic gateways Bit 7 6 5 4 3 2 1 Bit 0 X4 X3 X2 X1 X4 Output X4 X3 Output X3 X2 Output X2 0 Output switched off X1 Output X1 1 Output switched on 3 2 2 REQ ID Control byte for the content of bytes B1 B10 Bit 7 6 5 4 3 2 1 Bit 0 REQ ID REQ ID Assignment B1 B...

Page 13: ...r the 16 bit checksum on the system configuration The system configuration contains all function settings the configuration jumpers the number and order of the Flexi Classic modules inserted the software versions etc CRC1 and CRC2 together form the 16 bit checksum Bit 7 6 5 4 3 2 1 Bit 0 CRC1 High byte CRC2 Low byte We recommend you to make a note of the slot list CRC and keep this information in ...

Page 14: ...cess error has occurred on one of the Flexi Classic modules in a safety circuit ZF Time error not on UE410 GU 0 No time error 1 An internal error has occurred on one of the Flexi Classic modules RO EDM contacts open not on UE410 GU 0 No EDM error 1 An error has occurred on the EDM contacts on one of the modules EDM contact was open FM Program or function switch changed 0 Switches have not been act...

Page 15: ...nd Q4 inactive 11 Q1 Q2 active and Q4 active MODn X Unused UE410 8DI 00 QA inactive and QB inactive 01 QA inactive and QB active 10 QA active and QB inactive 11 QA active and QB active MODn QA QB are set if all inputs on the function group A or B are in the valid ON state the OR function is valid the bypass function is valid UE410 XM 00 Q1 2 and Q3 4 inactive MODn 10 Q1 2 active UE410 MDI MODn 00 ...

Page 16: ... 255 Control byte for PROFIBUS communication For the REQ ID 255 the following assignment of configuration data to B1 B10 applies B1 DIAG VERSION_H B2 DIAG VERSION_L B3 BUS ADDR Contains the fieldbus address currently set dynamic B4 NOISE B5 FRAME B6 BREAK B7 PARITY 4 bytes that contain the number of transmission errors that have occurred on a bus system B8 B9 B10 RSP ID 3 2 11 MED Module input dat...

Page 17: ...inactive 1 Output is active QA QB QA QB are set if all inputs on the function group A or B are in the valid ON state the OR function is valid the bypass function is valid Module output data UE410 MDI 0 Output is inactive 1 Output is active S4 OVR CS C1 Module output data are the same as module input data See module input data input states OVR Req only UE410 MM XM Override request waiting for overr...

Page 18: ...active BYP Status bit for Bypass 0 Bypass is inactive 1 Bypass is active 3 2 13 MKD1 Module configuration data 1 Position of the program switch function switch time range not UE410 GU Bit 7 6 5 4 3 2 1 Bit 0 SW1 SW2 SW1 Top switch setting 0 9 SW2 Bottom switch setting 0 9 3 2 14 MKD2 Module configuration data 2 UE410 MU XU configuration on S1 S2 S3 UE410 MM XM configuration on S1 not UE410 GU Bit ...

Page 19: ...ytes MFCLASS1 and MFCLASS2 contain the error class the bytes MFCODE1 and MFCODE2 the error codes on a system error that has occurred in processing channel 1 or 2 MFCLASS and MFCODE together provide a 16 bit error code that describes the error category and reason for the error and the processing channel affected Error code XX MFCLASS1 or MFCLASS2 hex ZZ MFCODE1 or MFCODE2 hex Bit 7 6 5 4 3 2 1 Bit ...

Page 20: ...code for the error category and MFCODE2 contains the detail code that describes the reason for the error ErrCode for ErrClass 01h 06 Unknown SDO type read write 07 Error on the reception of the data frame parity noise etc 08 No frame bytes received 09 Checksum error detected 0A No frame bytes received in the slave 10 Data frame could not be sent 11 Unknown error in RecFrameErrorCheck 12 Invalid fr...

Page 21: ...on I3 M 08 Internal test pulse not present on I4 M 10 Internal test pulse not present on I5 M 20 Internal test pulse not present on I6 M 40 Internal test pulse not present on I7 M 80 Internal test pulse not present on I8 M Bit mask several errors can occur simultaneously ErrCode for ErrClass 06h For base module M 01 External test pulse not present on I1 M 02 External test pulse not present on I2 M...

Page 22: ...utput X3 not off cross circuit M 08 Output X4 not off cross circuit M 10 Output X1 not on short circuit M 20 Output X2 not on short circuit M 40 Output X3 not on short circuit M 80 Output X4 not on short circuit M Bit mask several errors can occur simultaneously ErrCode for ErrClass 08h M 01 I O undervoltage M 02 Power supply undervoltage M 03 Undervoltage power supply unit and undervoltage I O M ...

Page 23: ...onitoring event 14 Extension unit has emergency bit set 15 Main unit has high emergency bit set 16 Program execution error 17 Slot list in extension module is faulty 18 System tick exceeded 19 Slot index error 1A Enter key not released while LED was flashing 1C External error hardware reset 1D Illegal error Opcode Reset 1E Error Clock generator reset 1F Unexpected reset 20 Unknown mask revisions 2...

Page 24: ...M 10 Logical error in input group B M 11 Logical error in input groups A and B M 02 Logical error in the start function group A M 20 Logical error in the start function group B M 22 Logical error in the start function groups A and B M 04 Logical error in the output function group A M 40 Logical error in the output function group B M 44 Logical error in the output function groups A and B M 08 Logic...

Page 25: ...h switch for off delay or function switch Bit 7 6 5 4 3 2 1 Bit 0 UE410 MU UE410 XU FUNC TIME UE410 MM UE410 XM FUNC A FUNC B UE410 8DI INPUT A INPUT B UE410 MDI FUNC C FUNC Program switch UE410FMU UE410FXU 0 Invalid 1 8 Function 1 to 8 9 Invalid FUNC A See description UE410 MM UE410 XM FUNC B See description UE410 MM UE410 XM FUNC C See description UE410 MDI TIME Reactivation delay UE410 MU UE410...

Page 26: ... 01 Factor 1 min S1 Configuration jumper on S1 S2 Configuration jumper on S2 S3 Configuration jumper on S3 00 Open 01 Connected to X1 10 Connected to X2 11 Connected to UB 3 2 21 CRC_H CODE and CRC_L CODE High byte low byte for the 16 bit checksum via the code area on the selected Flexi Classic module Bit 7 6 5 4 3 2 1 Bit 0 CRC_H CODE CRC_L CODE 3 2 22 DIAG VERSION_H and DIAG VERSION_L High byte ...

Page 27: ...n Function 10 Address switch 1 10 position rotary switch for setting the module address tens 1 Address switch 2 10 position rotary switch for setting the module address units The occurrence of random or systematic errors in the gateway or in its operation does not result in the degradation of the safety functions on the Flexi Classic system With the operating voltage switched on no gateways are al...

Page 28: ...ng a 9 pin Sub D socket Pin Description 1 SHLD 2 NC 3 RxD TxD P 4 CNTR P 5 GND EXT 6 5V EXT 7 NC 8 RxD TxD N 9 CNTR N GND EXT 4 1 4 Bus cable The bus topology for PROFIBUS DP is a linear structure comprising a screened twisted 2Fcore cable with active bus termination at both ends The possible bus lengths are 100 m at 12 MBit s up to 1 200 m at 94 KBit s Position Description 1 PROFIBUS user grey 2 ...

Page 29: ...ce 135 165 at a frequency of 3 20 MHz Capacitance per unit length 30 pF m Loop resistance T 110 km Core diameter 0 64 mm Core cross section 0 34 mm 2 With these cable parameters the following maximum physical sizes are possible for a bus segment Baud rate Kbit s Max cable length m 9 6 1200 19 2 1200 93 75 1200 187 5 1000 500 400 1500 200 12000 100 4 1 6 Data transmission rate The data transmission...

Page 30: ... 4 Byte in out is 33h If the DP master is configured with the aid of a GSD file it is imperative this module is included in the planning The UE410 PRO can provide further I O modules as an option if included in the DP master during the planning by the user For more detailed diagnostics the I O module SCB2 Basic2 2 Byte in with the GSD identifier 11h is available A further optional I O module is DI...

Page 31: ...that does not send any planning data to the UE410 PRO e g PROFIBUS Master Simulator PR MSV01 6022458 from SICK in the Start without GSD file mode the UE410 PRO supplies the diagnostic data as for plan 5 see Tab 34 on page 30 4 2 2 Documenting with PROFIBUS DP Master Simulator You can save diagnostics data on a PC with the aid of the PROFIBUS DP Master Simulator see section 11 7 Accessories spare p...

Page 32: ...ct to change without notice CANopen Gateway 5 CANopen Gateway The following Flexi Classic gateways can be used for CANopen UE410 CAN3 CAN4 5 1 Interfaces and operation 5 1 1 Control and status indicators Fig 4 Controls and status indicators UE410 CAN Address switch 1 DIP switch CANopen connection Address switch 2 1000 Baud rate kBit s 800 500 250 125 ...

Page 33: ...ror module faulty Switch button Function 10 Address switch 1 10 position rotary switch for setting the module address tens 1 Address switch 2 10 position rotary switch for setting the module address units The occurrence of random or systematic errors in the gateway or in its operation does not result in the degradation of the safety functions on the Flexi Classic system With the operating voltage ...

Page 34: ...igh 3 DR CAN_SHILD Screen connection optional 2 L CAN_L CAN Low 1 V CAN_GND Ground 0V 5 1 4 Bus cable CANopen is based on a linear topology with screened twisted pair 2 core cable and termi nating resistors at both ends of the bus The screen is connected to ground at both ends The transmission rate depending on the network length is between 10 kBit s 1000 m and 1 MBit s 25 m It is not necessary to...

Page 35: ...or setting up simple networks are reduced Due to the PCS addressing the UE410 CAN is insensitive particularly to high bus loads and ensures vary fast I O communication With synchronous communication response times of approx 300 Vs are achieved All four reply PDOs are sent in a period 1 ms after receipt of a Sync baud rate 1000 KBit s The PCS comprises 2 broadcast objects SYNC and NMT and a total o...

Page 36: ... data module 3 MSD4 Input data module 4 MED5 Input data module 5 MED6 Input data module 6 See also section 3 2 Status information of all Flexi Classic gateways system bytes 5 2 5 TxPDO2 Transmit PDO process data object 2 CAN ID DLC DATA 281 2FF 7 MED7 MED8 MED9 MED10 MED11 MED12 MED13 Mapping 3107 1 3108 1 3109 1 310A 1 310B 1 310C 1 310D 1 MED7 Input data module 7 MED8 Input data module 8 MED9 In...

Page 37: ...QD5 Output data module 5 MQD6 Output data module 6 MQD7 Output data module 7 MQD8 Output data module 8 MQD9 Output data module 9 See also section 3 2 Status information of all Flexi Classic gateways system bytes 5 2 7 TxPDO4 Transmit PDO process data object 4 CAN ID DLC DATA 481 4FF 4 MQD10 MQD11 MQD12 MQD13 Mapping 310A 2 310B 2 310C 2 310D 2 MQD10 Output data module 10 MQD11 Output data module 1...

Page 38: ... Change to Prepare Stopped 81h Change to Reset Node 82h Change to Reset Communication 5 2 10 Pre Operational After booting an NMT slave automatically enters the Pre Operational state In this state communication is allowed with the SDO but not with the PDO The NMT slave can be changed from another state to this state 5 2 11 Operational The Operational state is reached from the Pre Operational state...

Page 39: ...l For the TxPDO it is possible to change the transmission type using the SDOs 1800 1803 PDO communication parameter and the sub object 2 Allowed are the types acyclic synchronous 0 cyclic synchronous 1 240 acyclic by device profile 255 only for TPDO1 4 digital inputs 5 2 16 Node guarding An NMT master e g a PLC with integrated CANopen master uses the object NMT Error Control to detect the failure ...

Page 40: ...SDO communication SDOs are Service Data Objects They contain a wide variety of data These include among other items data on the planning or input and output data Unlike the PDO communication each reception of an SDO is answered at protocol level In this CANopen PCS implementation the following protocols are supported SDO Download expedited writing an SDO SDO Upload expedited reading an SDO Upload ...

Page 41: ...s message CAN ID DLC DATA 600h N 8 40h SDO_L SDO_H SUB BYTE 1 BYTE 2 BYTE 3 BYTE 4 Confirmation CAN ID DLC DATA 580h N 43h SDO_L SDO_H SUB BYTE 1 BYTE 2 BYTE 3 BYTE 4 5 2 21 Object list SDO Every CANopen device manages its SDOs in an object list The complete object list is for mally described in an EDS file Many CANopen tools can read this EDS file and as a result know the object characteristics o...

Page 42: ... contains the configuration data for module 1 e g UE410 MU The SDO 3202 contains the data for the 2nd module etc up to the SDO 320D which contains the data for the 13th module There are only as many modules in the object list for the diag nostics module as there are modules fitted If less than 13 modules are fitted the related SDOs do not exist The individual bytes written to the data index are pa...

Page 43: ...ule list objects The module list objects are templates for the dynamic expansion of the SDO 1027 This SDO contains a list of the module identifiers for the modules fitted Example of a module list The module structure is 1x UE410 MU MM 1x UE410 XU XM A diagnostics device would first read in 1027 0 The result 2 is used to read exactly 2 further SDOs from which then the module identifier and the arra...

Page 44: ...parameter objects The communication characteristics and the default mappings for the RPDO1 and the TPDO1 4 are described in these SDOs You will find more detailed information on these SDOs in DS301 V4 02 Variable mapping is not supported For this reason the mapping SDOs are read only The static mapping for TxPDO1 TxPDO4 and RxPDO1 is described in the SDOs 1600 1A00 and 1A03 Fig 11 Mapping Communi ...

Page 45: ...tains a list of the ERRORs that have occurred in the Flexi Classic system The list has 13 entries The number of entries corresponds to the maximum number of Flexi Classic modules in the system Each entry contains a 4 byte error code for VK1 and VK2 for a module The most signifi cant 2 bytes contain the error code for VK1 see MFCODE1 The least significant 2 bytes contain the error code for VK2 see ...

Page 46: ...ics data CRC1 CRC2 BAS1 BAS4 The SDO 3101 contains the status data for module 1 main unit The SDO 3102 contains the data for the 2nd module etc up to SDO 310D which contains the data for the 13th module There are only as many modules in the object list for the diagnostics module as there are modules fitted If less than 13 modules are fitted the related SDOs do not exist The individual bytes writte...

Page 47: ...3 DEV4 6 1 Interfaces and operation 6 1 1 Characteristics of the DeviceNet implementation group 2 Only Server fragmented acknowledge Handling I O messaging polled COS CYCLIC also fragmented baud rate can only be adjusted using DIP switch 125 KBit s 250 KBit s 500 KBit s 6 1 2 Controls and status indicators Fig 14 Controls and status indicators UE410 DEV Address switch 1 DIP switch DeviceNet connec...

Page 48: ...red flashing The internal EEPROM has an error Display Meaning X 10 Address switch 1 possible bus addresses 0 63 10 position rotary switch for setting the module address tens X 1 Address switch 2 possible bus addresses 0 63 10 position rotary switch for setting the module address units DIP switch 4 pole DIP switch for setting the baud rate DIP 3 and 4 are not used If a larger address is selected ad...

Page 49: ...ceNet High 3 SHLID Screen connection optional 2 L DeviceNet DeviceNet Low 1 V 0VDC GND 0V 6 1 5 Bus cable The bus topology of the DeviceNet is linear the connection of the up to 64 nodes is made using an un branched bus cable trunk line with terminating resistor at both ends and short stubs drop lines A screened twisted pair 2 core cable is used The cable length depends on the data transmission ra...

Page 50: ...se the menu command Utilities Read EDS Files is to be used For planning use the DeviceNetManager TM from Allen Bradley You will find the EDS file in the Internet at www ue410flexi com Data direction Byte Read Write 1 CRC1 DIG OUT 2 CRC1 REQ id 3 BAS1 4 BAS2 5 BAS3 6 BAS4 7 B1 8 B2 9 B3 10 B4 11 B5 12 B6 13 B7 14 B8 15 B9 16 B10 6 2 2 Diagnostics data UE410 DEV You will find the system and diagnost...

Page 51: ...puts X1 X4 The UE410 EN is equipped with an integrated 3 port switch for connection with the Ether net network Two RJ45 sockets are available for the connection The switch functionality allows the UE410 EN to be used for connection to another Ethernet component e g con nection to a notebook without having to interrupt the Ethernet connection to the network Fig 17 Interfaces and display elements of...

Page 52: ...ctivated Red No flex bus communication Red Internal device error Red Green Self test of the gateway after switching on the power supply on the Flexi Classic system Symbol description LED off Green LED lights up green Red LED flashes red Error elimination is described in section Troubleshooting below 7 2 Basic configuration assigning an IP address Configuration of the UE410 EN is performed browser ...

Page 53: ...f the UE410 EN we recommend that you reserve a specific IP address for the UE410 EN manual assignment on the basis of the MAC address of the UE410 EN In order to set the network address manually choose Use static configuration below and enter a valid free IP address the subnet mask and the IP address of the network gateway Finalise changes by clicking Save The new network address is saved in the U...

Page 54: ...he setting up to 32 PLCs can address the UE410 EN3 at the same time Operating mode of the UE410 EN3 Maximum connections Rx To PLC Transfer Mode Master Tx From PLC Transfer Mode Master Rx and Tx 1 Rx To PLC Transfer Mode Master Tx From PLC Transfer Mode Slave Rx 1 Tx 31 Rx To PLC Transfer Mode Slave Tx From PLC Transfer Mode Master Rx 31 Tx 1 Rx To PLC Transfer Mode Slave Tx From PLC Transfer Mode ...

Page 55: ... EN3 writes the data to the PLC memory 7 3 1 Tx From PLC Transfer Mode Slave PLC Writes Determines the type of data transfer from the PLC to UE410 EN3 Slave PLC Writes PLC writes to the UE410 EN3 memory Master Poll the PLC UE410 EN3 requests data continuously from the PLC 7 3 2 Settings for the operating modes Master RX and or Master Tx PLC IP Address 0 0 0 0 Specifies the PLC address in standard ...

Page 56: ... to overlap Data sets 1 5 have a fixed length Data set 6 can have a variable length depending on the setting see section 7 8 Settings for the operating mode Master Poll the PLC Digital Output Polling Enable Deactivated Specifies whether the UE410 EN3 is to request the status of the digital outputs from the PLC Digital Output Setting PLC Address 1 Specifies the PLC memory address from which the UE4...

Page 57: ...his operating mode the UE410 EN3 as a master writes the data of all the activated data sets in the specified memory areas of the PLC If this operating mode is desired Chose the operating mode Master Write to PLC in the RX To PLC Transfer Mode selection field Carry out the following settings on the same web page see Tab 63 on page 55 PLC IP Address PLC Device ID PLC update rate Enable Heartbeat Mes...

Page 58: ...cess Scope words 1800 Digital outputs Set Get 1 Master Poll the PLC UE410 EN3 requests the data from the PLC In this operating mode the UE410 EN3 as master requests the data continuously from the PLC in order to set the digital output settings If this operating mode is desired Select the operating mode Master Poll the PLC in the Tx From PLC Transfer Mode selection field Carry out the following set...

Page 59: ... operation of the UE410 EN3 in master mode 7 4 Configuration of the gateway which data are transferred The UE410 EN3 processes the data of a UE410 EN3 Flexi Classic system and makes them available in different compilations the data sets for the PLC The configuration steps in this section are used to define which data sets are transferred to the higher level PLC There are 6 data sets available to t...

Page 60: ...responding front and the data structure of the module can be displayed by clicking a module In the example a click on Module 1 displays a new window with the corresponding information The window can subsequently be closed again After resetting the UE410 EN3 back to the factory settings all modules are displayed as Unknown Module until a hardware reset of the entire Flexi Classic system has been ca...

Page 61: ... temporarily do not check Save in Flash and click Submit In order to use these settings permanently check Save in Flash and click Submit The configuration is then saved in the non volatile memory of the UE410 EN3 and is still available after the gateway has been restarted The current configuration of Data set 6 can be displayed by clicking Display Set 6 Data Format The following web page is displa...

Page 62: ...number of messages that were sent to the PLC Responses Received From PLC Specifies the number of responses from the PLC Invalid Response Data Errors Specifies the number of faulty response data that were sent to the PLC upon request Possible reasons include No data returned upon request of the digital output settings Error responses Specifies the number of responses from the PLC that contain error...

Page 63: ...INLINE Socket connection set to SO_KEEPALIVE No Available Modbus TCP Connection Errors Specifies the number of aborted connections due to unavailable Modbus TCP connections This error occurs when the maximum number of Modbus TCP connections has been reached and the UE410 EN3 tries to establish a further Modbus TCP connection Non mode specific statistics diagnostics Improper Configuration Errors Sp...

Page 64: ...he factory settings as follows Open a web browser on a PC in the same network and go to the address of the UE410FEN The following web page is displayed Click the reboot button The following web page is displayed Activate Set configuration for PLC Interface and Data Sets to factory default settings Click the button Yes Reboot The following web page is displayed The UE410 EN is reset to the factory ...

Page 65: ...y a DHCP server that is not recognised Establish the power supply Check the Ethernet wiring and network settings on the PC and correct if necessary Set the subnet mask on the PC to 255 255 0 0 factory setting of the UE410FEN The software tool Flexi Classic IPFLink can be used to scan the network for connected Flexi Classic modules and to determine the network address UE410 EN does not supply any d...

Page 66: ... any data and cannot be accessed via the web browser LED PWR Green LED LINK ACT Green LED ERR Red Internal device error Switch off the power supply of the Flexi Classic system and switch it on again If the error remains replace the gateway UE410 EN transfers only zeros for the system information MOD ID CRC1 CRC2 SWVERSION_H SW VERSION_L FUNCTION KONF CRC_H CODE and CRC_L CODE all connected Flexi C...

Page 67: ...agnostic data Module specific diagnostic data Byte 1 MED1 MQD1 DIG_OUT1 BAS1 MFD1 Byte 2 MED2 MQD2 DIG_OUT2 Backplane Fault MFD2 Byte 3 MED3 MQD3 CRC1 MFD3 Byte 4 MED4 MQD4 CRC2 MFD4 Byte 5 MED5 MQD5 MFD5 Byte 6 MED6 MQD6 MFD6 Byte 7 MED7 MQD7 MFD7 Byte 8 MED8 MQD8 MFD8 Byte 9 MED9 MQD9 MFD9 Byte 10 MED10 MQD10 MFD10 Byte 11 MED11 MQD11 MFD11 Byte 12 MED12 MQD12 MFD12 Byte 13 MED13 MQD13 MFD13 Byt...

Page 68: ...et 3 Data set 4 Data set 5 Input data Output data Gateway specific diagnostic data General diagnostic data Module specific diagnostic data Byte 47 50 MFCLASS1 CODE1 MFCLASS2 CODE2 9 Byte 51 54 MFCLASS1 CODE1 MFCLASS2 CODE2 10 Byte 55 58 MFCLASS1 CODE1 MFCLASS2 CODE2 11 Byte 59 62 MFCLASS1 CODE1 MFCLASS2 CODE2 12 Byte 63 66 MFCLASS1 CODE1 MFCLASS2 CODE2 13 Length 14 Bytes 14 Bytes 2 Bytes 4 Bytes 6...

Page 69: ... MKD1 6 MKD2 6 MKD1 7 MKD2 7 MKD1 8 MKD2 8 MKD1 9 MKD2 9 MKD1 10 MKD2 10 MKD1 11 MKD2 11 MKD1 12 MKD2 12 MKD1 13 MKD2 13 MOD ID1 MOD ID2 MOD ID3 MOD ID4 MOD ID5 MOD ID6 MOD ID7 MOD ID8 MOD ID9 MOD ID10 MOD ID11 MOD D12 MOD 13 0 SW Version Byte 1 Module 1 SW Version Byte 2 Module 1 SW Version Byte 1 Module 2 SW Version Byte 2 Module 2 SW Version Byte 1 Module 3 SW Version Byte 2 Module 3 SW Version...

Page 70: ...te 2 Module 1 CRC Byte 1 Module 2 CRC Byte 2 Module 2 CRC Byte 1 Module 3 CRC Byte 2 Module 3 CRC Byte 1 Module 4 CRC Byte 2 Module 4 CRC Byte 1 Module 5 CRC Byte 2 Module 5 CRC Byte 1 Module 6 CRC Byte 2 Module 6 CRC Byte 1 Module 7 CRC Byte 2 Module 7 CRC Byte 1 Module 8 CRC Byte 2 Module 8 CRC Byte 1 Module 9 CRC Byte 2 Module 9 CRC Byte 1 Module 10 CRC Byte 2 Module 10 CRC Byte 1 Module 11 CRC...

Page 71: ... outputs X1 X4 The UE410 EN is equipped with an integrated 3 port switch for connection with the Ether net network Two RJ45 sockets are available for the connection The switch functionality allows the UE410 EN to be used for connection to another Ethernet component e g con nection to a notebook without having to interrupt the Ethernet connection to the network Fig 18 Interfaces and display element...

Page 72: ...ivated Red No flex bus communication Red Internal device error Red Green Self test of the gateway after switching on the power supply on the Flexi Classic system Symbol description LED off Green LED lights up green Red LED flashes red Error elimination is described in section Troubleshooting below 8 2 Basic configuration assigning an IP address Configuration of the UE410 EN is performed browser su...

Page 73: ...the UE410 EN we recommend that you reserve a specific IP address for the UE410 EN manual assignment on the basis of the MAC address of the UE410 EN In order to set the network address manually choose Use static configuration below and enter a valid free IP address the subnet mask and the IP address of the network gateway Finalise changes by clicking Save The new network address is saved in the UE4...

Page 74: ...ease refer to section Description of the data sets below Through the TCP IP socket interface data set 6 will always be returned with the maximum length of 124 bytes even though it may have been compiled to be less for the Modbus TCP interface Open a web browser on a PC in the network and go to the address of the UE410 EN Click Ethernet TCP IP Interface Configuration on the UE410 EN homepage The fo...

Page 75: ... Mode to Never if the application shall connect to the UE410 EN Activate Save in Flash and click Submit to save the selection or continue configuration When a reserved port has been entered as Listen Port a special web page will be dis played upon Submit The following page will be displayed Select Use default Listen Port of N to reset the Listen Port configuration to the valid default port number ...

Page 76: ...set Port and click Submit if you would like to completely reset the socket port configuration This will force any active TCP IP connections to close and clear all statis tics 8 4 Data transfer method how the data are transferred Whenever the TCP IP socket connection has been established either by an application on a PC or by the UE410 EN itself there are two possible ways how the data sets can be ...

Page 77: ...essage Data Length de termined by command As defined in specific command 8 4 2 Error response to invalid messages The UE410 EN will set the most significant bit of the command word in the event that an invalid or improperly formatted message is received Parameter Length Description Command WORD Bit 15 of received command will be set i e Command of 00F2hex would become 80F2hex Following data Length...

Page 78: ...ent to the application whenever a change is detected and if Enable Heartbeat Message is enabled at least as often as the specified Heartbeat Update Rate Select Enable Heartbeat Message if the selected data set s shall be constantly sent on a specified rate whether the content has changed or not Set the Heartbeat Update Rate to the required value The Heartbeat Update Rate specifies the update inter...

Page 79: ... 3 1 Send Data Set 3 Request Data Set 4 WORD 0 Do not send Data Set 4 1 Send Data Set 4 Request Data Set 5 WORD 0 Do not send Data Set 5 1 Send Data Set 5 Request Data Set 6 WORD 0 Do not send Data Set 6 1 Send Data Set 6 Sequential Number WORD Initial sequential number for Auto Update messages Heartbeat Mode Update Rate WORD 0 Disable Heartbeat Messages Non zero Enable Heartbeat Message at specif...

Page 80: ...ta field Non zero Length of data set Data set 6 length WORD 0 Data set not returned in data set s data field Non zero Length of data set Sequential number WORD Response sequential number Data set s data Array of Bytes Data set s information 8 4 4 Polling Mode In Polling Mode the UE410 EN will only send any data upon request e g polling There fore the application shall send request telegrams as per...

Page 81: ... Sequential number WORD Message sequential number To be returned with the response The response message is returned to the application by the UE410 EN The response message telegram will be structured as shown below Parameter Length Value Command WORD 00F1hex Data set s request message Data set 1 length WORD 0 Do not send data set 1 1 Send data set 1 Data set 2 length WORD 0 Data set not returned i...

Page 82: ...ital output 4 1 Enable digital output 4 Sequential number WORD Message sequential number To be returned with the response The response message is returned to the application by the UE410 EN The response message telegram is structured as shown below Parameter Length Value Command WORD 2Fhex Response to write digital output settings Sequential number WORD Response sequential number Status WORD 0 Suc...

Page 83: ...al output 1 enabled Digital output 2 setting WORD 0 Digital output 2 disabled 1 Digital output 2 enabled Digital output 3 setting WORD 0 Digital output 3 disabled 1 Digital output 3 enabled Digital output 4 setting WORD 0 Digital output 4 disabled 1 Digital output 4 enabled Sequential number WORD Response sequential number 8 5 Ethernet TCP IP interface status and statistics Open a web browser on a...

Page 84: ...Set 3 Enabled Indicates whether data set 3 will be automatically updated Data Set 4 Enabled Indicates whether data set 4 will be automatically updated Data Set 5 Enabled Indicates whether data set 5 will be automatically updated Data Set 6 Enabled Indicates whether data set 6 will be automatically updated Ethernet Socket Connection Statistics Total Messages Received Displays the total number of me...

Page 85: ... factory settings as follows Open a web browser on a PC in the same network and go to the address of the UE410FEN The following web page is displayed Click the reboot button The following web page is displayed Activate Set configuration for PLC Interface and Data Sets to factory default settings Click the button Yes Reboot The following web page is displayed The UE410 EN is reset to the factory se...

Page 86: ...a DHCP server that is not recognised Establish the power supply Check the Ethernet wiring and network settings on the PC and correct if necessary Set the subnet mask on the PC to 255 255 0 0 factory setting of the UE410FEN The software tool Flexi Classic IPFLink can be used to scan the network for connected Flexi Classic modules and to determine the network address UE410 EN does not supply any dat...

Page 87: ...ny data and cannot be accessed via the web browser LED PWR Green LED LINK ACT Green LED ERR Red Internal device error Switch off the power supply of the Flexi Classic system and switch it on again If the error remains replace the gateway UE410 EN transfers only zeros for the system information MOD ID CRC1 CRC2 SWVERSION_H SW VERSION_L FUNCTION KONF CRC_H CODE and CRC_L CODE all connected Flexi Cla...

Page 88: ...nostic data Module specific diagnostic data Byte 1 MED1 MQD1 DIG_OUT1 BAS1 MFD1 Byte 2 MED2 MQD2 DIG_OUT2 Backplane Fault MFD2 Byte 3 MED3 MQD3 CRC1 MFD3 Byte 4 MED4 MQD4 CRC2 MFD4 Byte 5 MED5 MQD5 MFD5 Byte 6 MED6 MQD6 MFD6 Byte 7 MED7 MQD7 MFD7 Byte 8 MED8 MQD8 MFD8 Byte 9 MED9 MQD9 MFD9 Byte 10 MED10 MQD10 MFD10 Byte 11 MED11 MQD11 MFD11 Byte 12 MED12 MQD12 MFD12 Byte 13 MED13 MQD13 MFD13 Byte ...

Page 89: ... 3 Data set 4 Data set 5 Input data Output data Gateway specific diagnostic data General diagnostic data Module specific diagnostic data Byte 47 50 MFCLASS1 CODE1 MFCLASS2 CODE2 9 Byte 51 54 MFCLASS1 CODE1 MFCLASS2 CODE2 10 Byte 55 58 MFCLASS1 CODE1 MFCLASS2 CODE2 11 Byte 59 62 MFCLASS1 CODE1 MFCLASS2 CODE2 12 Byte 63 66 MFCLASS1 CODE1 MFCLASS2 CODE2 13 Length 14 Bytes 14 Bytes 2 Bytes 4 Bytes 66 ...

Page 90: ...KD1 6 MKD2 6 MKD1 7 MKD2 7 MKD1 8 MKD2 8 MKD1 9 MKD2 9 MKD1 10 MKD2 10 MKD1 11 MKD2 11 MKD1 12 MKD2 12 MKD1 13 MKD2 13 MOD ID1 MOD ID2 MOD ID3 MOD ID4 MOD ID5 MOD ID6 MOD ID7 MOD ID8 MOD ID9 MOD ID10 MOD ID11 MOD D12 MOD 13 0 SW Version Byte 1 Module 1 SW Version Byte 2 Module 1 SW Version Byte 1 Module 2 SW Version Byte 2 Module 2 SW Version Byte 1 Module 3 SW Version Byte 2 Module 3 SW Version B...

Page 91: ... 2 Module 1 CRC Byte 1 Module 2 CRC Byte 2 Module 2 CRC Byte 1 Module 3 CRC Byte 2 Module 3 CRC Byte 1 Module 4 CRC Byte 2 Module 4 CRC Byte 1 Module 5 CRC Byte 2 Module 5 CRC Byte 1 Module 6 CRC Byte 2 Module 6 CRC Byte 1 Module 7 CRC Byte 2 Module 7 CRC Byte 1 Module 8 CRC Byte 2 Module 8 CRC Byte 1 Module 9 CRC Byte 2 Module 9 CRC Byte 1 Module 10 CRC Byte 2 Module 10 CRC Byte 1 Module 11 CRC B...

Page 92: ...peration The UE410 EN is equipped with four digital control outputs X1 X4 The UE410 EN is equipped with an integrated 3 port switch for connection with the Ether net network Two RJ45 sockets are available for the connection The switch functionality allows the UE410 EN to be used for connection to another Ethernet component e g con nection to a notebook without having to interrupt the Ethernet conn...

Page 93: ...ated Red No flex bus communication Red Internal device error Red Green Self test of the gateway after switching on the power supply on the Flexi Classic system Symbol description LED off Green LED lights up green Red LED flashes red Error elimination is described in section Troubleshooting below 9 2 Basic configuration assigning an IP address Configuration of the UE410 EN is performed browser supp...

Page 94: ...ress the subnet mask and the IP address of the network gateway Finalise changes by clicking Save The new network address is saved in the UE410 EN flash memory but will only become effective after the gateway has been restarted In order to restart the gateway either click the Reboot button on the homepage of the UE410 EN main page or interrupt the power supply of the Flexi Classic system and switch...

Page 95: ...the setting up to 128 PLCs can address the UE410 EN1 at the same time Operating mode of the UE410 EN Maximum connections Rx To PLC Transfer Mode Write to Tag File Tx From PLC Transfer Mode Read from Tag File Rx and Tx 1 Rx To PLC Transfer Mode Write to Tag File Tx From PLC Transfer Mode PLC Writes Rx 1 Tx 127 Rx To PLC Transfer Mode Polling Tx From PLC Transfer Mode Read from Tag File Rx 127 Tx 1 ...

Page 96: ...please refer to section Description of the data sets below Data set Description 1 Module specific input data 2 Module specific output data 3 Module specific data of the UE410 EN gateway 4 General status and configuration data 5 Diagnostics data 6 Configuration data of the Flexi Classic system user defined compilation Select the desired data sets After the data sets have been selected configure how...

Page 97: ...C Update Rate 40 Defines the maximum rate the minimum time interval for sending the data sets to the PLC Settings occur dependent on the PLC processing speed Minimum 10 ms maximum 65535 ms The default value of 40 ms is suitable for most PLCs Note If this value is greater than the Heartbeat Update Interval the Heartbeat Update Interval is increased slowed down to this value Enable Heartbeat Message...

Page 98: ... or file name where the UE410 EN will request the Digital output values For ControlLogix PLCs the tag names must be controller wide and be of either SINT INT DINT or BOOL 32 bit array For SLC PLC 5 or MicroLogix PLCs the file data type must be either Integer N or Binary B The same file naming rules apply as for the Tag File names Digital Output Setting Polling Rate 200 Specifies the interval in mi...

Page 99: ...abled Data Sets to Data Set 1 Tag File Rx To PLC Data Set N PLC Tag File Name for all activated data sets Activate Save in Flash and click Submit to save the selection Only if Save in Flash is checked will the new configuration be stored in the UE410 EN s non volatile memory and be available after a restart of the gateway Submit without checking Save in Flash allows for example the testing of new ...

Page 100: ...lows for example the testing of new configurations without overwriting the old configuration 9 5 Configuration of the gateway which data are transferred The UE410 EN processes the data of a Flexi Classic system and makes them available in different compilations the data sets for the PLC There are 6 data sets available to this purpose Data sets 1 5 contain fixed data compila tions Data set 6 can be...

Page 101: ...e section Resetting to factory settings below In order to use Data set 6 click Set 6 The following web page is displayed and shows the current compilation of Data set 6 Click Configure Set 6 to compile the user defined data record The following web page is displayed Select the desired data For the exact description of the data sets please refer to section 7 8 In the standard setting all parameters...

Page 102: ...then saved in the non volatile memory of the UE410 EN and is still available after the gateway has been restarted The current configuration of Data set 6 can be displayed by clicking Display Set 6 Data Format The following web page is displayed Return to the previous page by using the browser s Back button 9 6 Status of the interface to the PLC The UE410 EN has its own web page that makes statisti...

Page 103: ...ssages sent to the PLC s These are typically caused by incorrect IP ad dress settings No Response From PLC Errors Displays the number of no responses from messages sent to the PLC s No responses are typically returned for such errors as Incorrect IP Address Incorrect PLC configuration PLC malfunction PLC is overloaded and cannot handle the amount of Ethernet traffic Pending Request Limit Errors Di...

Page 104: ...invalid attribute is sent to the UE410 EN module Improper Configuration Errors Number of messages errors that occur when a PLC sends a message requiring a configuration other than the current settings Likely causes are Incorrect Receive or Transmit mode settings Requested Data Set not enabled Invalid Message Data Errors Displays the number of invalid message data errors These errors occur when the...

Page 105: ...ance is designated with a numeric value Attribute One of many possible data elements in a given object or class that can be written to or read from in an explicit message Each attribute is assigned a unique identification number Service Refers to a function that an object performs as a result of an ex plicit message request Services are assigned a unique identifier in hexadecimal and vary from obj...

Page 106: ... sequence number followed by all enabled data sets All data set information will be returned in integer 16 bit word format For byte data such as the MED values in data set 1 the first byte will be placed in the most significant or leftmost byte of the integer and the second byte will be placed in the least significant or rightmost byte of the integer Example For Data Set 1 the data will be returne...

Page 107: ... Request Data Set Specific Parameters These attributes return the data set specific data arrays Get Attribute Single requests for a specific data set will return an incrementing sequence number followed by the data set parameter information Get Attribute All requests will return an incrementing sequence number followed the entire data set The data set attributes numbered from 2 to n refer to each ...

Page 108: ... 0x01 Digital Output 1 Bit 1 0x02 Digital Output 2 Bit 2 0x04 Digital Output 4 Bit 3 0x08 Digital Output 8 UINT Instance 4 data set 4 attribute definitions Attribute number Data set parameter Size 2 BAS1 SINT 3 Backplane Fault SINT 4 CRC System UINT Instance 5 data set 5 attribute definitions Attribute number Data set parameter Size 2 MFD1 SINT 3 MFD2 SINT 4 MFD3 SINT 5 MFD4 SINT 6 MFD5 SINT 7 MFD...

Page 109: ... UINT 20 MS Byte MFCLASS1 Module 3 LS Byte MFCODE1 Module 3 UINT 21 MS Byte MFCLASS2 Module 3 LS Byte MFCODE2 Module 3 UINT 22 MS Byte MFCLASS1 Module 4 LS Byte MFCODE1 Module 4 UINT 23 MS Byte MFCLASS2 Module 4 LS Byte MFCODE2 Module 4 UINT 24 MS Byte MFCLASS1 Module 5 LS Byte MFCODE1 Module 5 UINT 25 MS Byte MFCLASS2 Module 5 LS Byte MFCODE2 Module 5 UINT 26 MS Byte MFCLASS1 Module 6 LS Byte MFC...

Page 110: ...1 UINT 38 MS Byte MFCLASS1 Module 12 LS Byte MFCODE1 Module 12 UINT 39 MS Byte MFCLASS2 Module 12 LS Byte MFCODE2 Module 12 UINT 40 MS Byte MFCLASS1 Module 13 LS Byte MFCODE1 Module 13 UINT 41 MS Byte MFCLASS2 Module 13 LS Byte MFCODE2 Module 13 UINT Instance 6 data set 6 attribute definitions Attribute number Data set parameter Size 2 CRC System UINT 3 MKD1 Module 1 SINT 4 MKD2 Module 1 SINT 5 MK...

Page 111: ...D1 Module 12 SINT 26 MKD2 Module 12 SINT 27 MKD1 Module 13 SINT 28 MKD2 Module 13 SINT 29 MOD ID 1 SINT 30 MOD ID 2 SINT 31 MOD ID 3 SINT 32 MOD ID 4 SINT 33 MOD ID 5 SINT 34 MOD ID 6 SINT 35 MOD ID 7 SINT 36 MOD ID 8 SINT 37 MOD ID 9 SINT 38 MOD ID 10 SINT 39 MOD ID 11 SINT 40 MOD ID 12 SINT 41 MOD ID 13 SINT 42 0 reserved SINT 43 SW Version 1 UINT 44 SW Version 2 UINT 45 SW Version 3 UINT 46 SW ...

Page 112: ...n 4 SINT 60 Function 5 SINT 61 Function 6 SINT 62 Function 7 SINT 63 Function 8 SINT 64 Function 9 SINT 65 Function 10 SINT 66 Function 11 SINT 67 Function 12 SINT 68 Function 13 SINT 69 0 reserved SINT 70 Conf 1 SINT 71 Conf 2 SINT 72 Conf 3 SINT 73 Conf 4 SINT 74 Conf 5 SINT 75 Conf 6 SINT 76 Conf 7 SINT 77 Conf 8 SINT 78 Conf 9 SINT 79 Conf 10 SINT 80 Conf 11 SINT 81 Conf 12 SINT 82 Conf 13 SIN...

Page 113: ...values in data set 1 the first byte will be placed in the most significant or leftmost byte of the integer and the second byte will be placed in the least significant or rightmost byte of the integer Example For Data Set 1 the data will be returned as follows IntegerArray 0 XXXX hex XXXX 16 bit Sequence Number IntegerArray 1 AABB hex AA MED1 BB MED2 IntegerArray 2 CCDD hex CC MED3 DD MED4 IntegerA...

Page 114: ...ting SINT 0 Off 1 On Get Description of instance IDs Instance ID Description 1 Digital Output X1 2 Digital Output X2 3 Digital Output X3 4 Digital Output X4 Common services Service code Implemented in class Implemented in instance Service name 0Ehex Yes Yes Get_Attribute_Single 10hex No Yes Set_Attribute_Single Tab 107 Discrete Output Point Object Definition 09hex instance attributes Tab 108 Discr...

Page 115: ...actory settings as follows Open a web browser on a PC in the same network and go to the address of the UE410FEN The following web page is displayed Click the reboot button The following web page is displayed Activate Set configuration for PLC Interface and Data Sets to factory default settings Click the button Yes Reboot The following web page is displayed The UE410 EN is reset to the factory sett...

Page 116: ...DHCP server that is not recognised Establish the power supply Check the Ethernet wiring and network settings on the PC and correct if necessary Set the subnet mask on the PC to 255 255 0 0 factory setting of the UE410FEN The software tool Flexi Classic IPFLink can be used to scan the network for connected Flexi Classic modules and to determine the network address UE410 EN does not supply any data ...

Page 117: ...y data and cannot be accessed via the web browser LED PWR Green LED LINK ACT Green LED ERR Red Internal device error Switch off the power supply of the Flexi Classic system and switch it on again If the error remains replace the gateway UE410 EN transfers only zeros for the system information MOD ID CRC1 CRC2 SWVERSION_H SW VERSION_L FUNCTION KONF CRC_H CODE and CRC_L CODE all connected Flexi Clas...

Page 118: ...ostic data Module specific diagnostic data Byte 1 MED1 MQD1 DIG_OUT1 BAS1 MFD1 Byte 2 MED2 MQD2 DIG_OUT2 Backplane Fault MFD2 Byte 3 MED3 MQD3 CRC1 MFD3 Byte 4 MED4 MQD4 CRC2 MFD4 Byte 5 MED5 MQD5 MFD5 Byte 6 MED6 MQD6 MFD6 Byte 7 MED7 MQD7 MFD7 Byte 8 MED8 MQD8 MFD8 Byte 9 MED9 MQD9 MFD9 Byte 10 MED10 MQD10 MFD10 Byte 11 MED11 MQD11 MFD11 Byte 12 MED12 MQD12 MFD12 Byte 13 MED13 MQD13 MFD13 Byte 1...

Page 119: ...3 Data set 4 Data set 5 Input data Output data Gateway specific diagnostic data General diagnostic data Module specific diagnostic data Byte 47 50 MFCLASS1 CODE1 MFCLASS2 CODE2 9 Byte 51 54 MFCLASS1 CODE1 MFCLASS2 CODE2 10 Byte 55 58 MFCLASS1 CODE1 MFCLASS2 CODE2 11 Byte 59 62 MFCLASS1 CODE1 MFCLASS2 CODE2 12 Byte 63 66 MFCLASS1 CODE1 MFCLASS2 CODE2 13 Length 14 Bytes 14 Bytes 2 Bytes 4 Bytes 66 B...

Page 120: ...D1 6 MKD2 6 MKD1 7 MKD2 7 MKD1 8 MKD2 8 MKD1 9 MKD2 9 MKD1 10 MKD2 10 MKD1 11 MKD2 11 MKD1 12 MKD2 12 MKD1 13 MKD2 13 MOD ID1 MOD ID2 MOD ID3 MOD ID4 MOD ID5 MOD ID6 MOD ID7 MOD ID8 MOD ID9 MOD ID10 MOD ID11 MOD D12 MOD 13 0 SW Version Byte 1 Module 1 SW Version Byte 2 Module 1 SW Version Byte 1 Module 2 SW Version Byte 2 Module 2 SW Version Byte 1 Module 3 SW Version Byte 2 Module 3 SW Version By...

Page 121: ...2 Module 1 CRC Byte 1 Module 2 CRC Byte 2 Module 2 CRC Byte 1 Module 3 CRC Byte 2 Module 3 CRC Byte 1 Module 4 CRC Byte 2 Module 4 CRC Byte 1 Module 5 CRC Byte 2 Module 5 CRC Byte 1 Module 6 CRC Byte 2 Module 6 CRC Byte 1 Module 7 CRC Byte 2 Module 7 CRC Byte 1 Module 8 CRC Byte 2 Module 8 CRC Byte 1 Module 9 CRC Byte 2 Module 9 CRC Byte 1 Module 10 CRC Byte 2 Module 10 CRC Byte 1 Module 11 CRC By...

Page 122: ...ication diagnostic alarms 10 1 Interfaces and operation The UE410 EN is equipped with four digital control outputs X1 X4 The UE410 EN is equipped with an integrated 3 port switch for connection with the Ether net network Two RJ45 sockets are available for the connection The switch functionality allows the UE410 EN to be used for connection to another Ethernet component e g con nection to a noteboo...

Page 123: ... Troubleshooting below 10 2 Basic configuration assigning an IP address Configuration and diagnostic of the UE410FEN may be performed browser supported via the integrated web server of the gateway or via the PROFINET standard While a PROFINET network has not yet been installed or the communication to the PLC has not yet been established the web server provides means to access the gateway via Ether...

Page 124: ... DHCP server is used to assign an IP address the new address is unknown to the system administrator It can be read out in the administration pages of the DHCP server Alternatively the software tool Flexi Classic IP Link can be used This scans the network for Flexi Classic modules and registers their IP addresses In order to set the network address manually choose Use static configuration below and...

Page 125: ...homepage Enter the device name Click Save The device name will now appear next to Device Name on the UE410FEN homepage The device name format shall apply to the PROFINET standard specification 10 3 PROFINET configuration of the gateway how the data are transferred The following steps need to be made in order to have the communication between PLC and gateway configured This document does not cover ...

Page 126: ...ample below shows how to add the gateway to a SIEMENS SIMATIC Manager project In the SIEMENS SIMATIC Hardware Manager the gateway may be found in the hardware catalogue under PROFINET IO Additional Field Devices Gateway SICK Drag drop the device into the Ethernet PROFINET IO network Example figure see below After adding the device into the automation network it is required to configure which of th...

Page 127: ... STEP 4 Assign the device name In order for the PLC to communicate with the UE410FEN4 the PLC software and the gateway must agree on the name of the gateway Specify the gateway s PROFINET IO device name Double click on the gateway hardware symbol Select the General tab Enter the desired device name in the dialog as shown below The device name format shall apply to the PROFINET standard specificati...

Page 128: ...OFINET IO Gateway Assign the device name to the gateway Select PLC Ethernet Assign Device Name The Assign device name dialog opens From the Assign device name dialog find and select the SICK gateway that you wish to assign the device name to in the list Click the Assign name button You can make the device ERR LED flash for visual confirmation by clicking the Flashing on button Note ...

Page 129: ... once Data set 1 Data set 2 Data set 3 Data set 4 Input data Input data Input output data Input data WORD 1 SEQ SEQ SEQ SEQ Byte 3 MED1 MQD1 DIG_OUT1 BAS1 Byte 4 MED2 MQD2 DIG_OUT2 Backplane fault Byte 5 MED3 MQD3 CRC1 Byte 6 MED4 MQD4 CRC2 Byte 7 MED5 MQD5 Byte 8 MED6 MQD6 Byte 9 MED7 MQD7 Byte 10 MED8 MQD8 Byte 11 MED9 MQD9 Byte 12 MED10 MQD10 Byte 13 MED11 MQD11 Byte 14 MED12 MQD12 Byte 15 MED1...

Page 130: ...w To access the acyclic data sets a record read must be performed on the appropriate address as shown in the following table Data set 5 Data set 6 Location 1000 1061 1100 1223 Size in Bytes 62 0 124 In the example below RDREC block SFB52 is used to read all 124 bytes from data set 6 The base address of 0x1BA is used to correspond to the input address in slot 1 442 deci mal By changing the INDEX to...

Page 131: ...te 14 01 Byte 15 18 MFCLASS1 CODE1 MFCLASS2 CODE2 1 Byte 19 22 MFCLASS1 CODE1 MFCLASS2 CODE2 2 Byte 23 26 MFCLASS1 CODE1 MFCLASS2 CODE2 3 Byte 27 30 MFCLASS1 CODE1 MFCLASS2 CODE2 4 Byte 31 34 MFCLASS1 CODE1 MFCLASS2 CODE2 5 Byte 35 38 MFCLASS1 CODE1 MFCLASS2 CODE2 6 Byte 39 42 MFCLASS1 CODE1 MFCLASS2 CODE2 8 Byte 43 46 MFCLASS1 CODE1 MFCLASS2 CODE2 9 Byte 47 50 MFCLASS1 CODE1 MFCLASS2 CODE2 10 Byt...

Page 132: ...g web page is displayed The installed Flexi Classic modules are recognised automatically and listed in the Flexi Chassis Configuration field Modules of the next Flexi Classic generation that are not yet recognised by the UE410FEN are listed as Unknown Module The corresponding front and the data structure of the module can be displayed by clicking a module In the exam ple a click on Module 1 displa...

Page 133: ...ired data by checking the checkboxes For the exact description of the data set please refer to the table below If Return Only Enabled Data is not checked the data not selected will be set to zeros and the data set size will be 124 bytes In the standard setting all parameters are available to the higher level PLC The current configuration of data set 6 can be displayed by clicking Display Set 6 Dat...

Page 134: ... to use these settings permanently check Save in Flash and click Submit The configuration is then saved in the non volatile memory of the UE410FEN and is still available after the gateway has been restarted If the option Return Only Enabled Data is activated in the configuration of the data set the data set can have a different length depending on the compilation The maximum length is 124 bytes Th...

Page 135: ...ersion Byte 2 Module 8 SW Version Byte 1 Module 9 SW Version Byte 2 Module 9 SW Version Byte 1 Module 10 SW Version Byte 2 Module 10 SW Version Byte 1 Module 11 SW Version Byte 2 Module 11 SW Version Byte 1 Module 12 SW Version Byte 2 Module 12 SW Version Byte 1 Module 13 SW Version Byte 2 Module 13 Function 1 Function 2 Function 3 Function 4 Function 5 Function 6 Function 7 Function 8 Function 9 ...

Page 136: ...tic alarm to the network This will trigger the fault LED on the PLC and make the specifics text and help of the diagnostic alarm available through the SIMATIC PLC interface The RALRM function block SFB54 in OB82 the diagnostic interrupt allows the user to retrieve specifics on the alarm raised within the PLC program itself The alarm type describes the class and code of the fault and the channel in...

Page 137: ...o to the address of the UE410FEN Click on PLC Interface Diagnostics The following web page is displayed Entry Description Up time Days hours minutes and seconds the system has been up Configuration errors The number of times an agent has attempted setting an invalid configuration for example an illegal device name System resource errors Number of errors encountered by system resources e g flash me...

Page 138: ...tatus The following web page is displayed The page shows diagnostics for one Flexi Classic module at a time The initial load of the page shows diagnostics of module 1 in the system Module Type indicates the type of the module Click on the Next button to display the diagnostics for the module to the right and so on Click on the Prev button to display the diagnostics for the module to the left and s...

Page 139: ...below Click Diagnostic Setting in the PLC menu of the SIMATIC Manager tool bar Click Hardware Diagnostics The following dialog appears The list of CPU Faulty Modules depends on the customer project Select the UE410FEN4 Click on the Module Information button Click on the IO Device Diagnostics tab The following dialog appears In this example the switch setting for module 3 was adjusted during operat...

Page 140: ...factory settings as follows Open a web browser on a PC in the same network and go to the address of the UE410FEN The following web page is displayed Click the reboot button The following web page is displayed Activate Set configuration for PLC Interface and Data Sets to factory default settings Click the button Yes Reboot The following web page is displayed The UE410 EN is reset to the factory set...

Page 141: ... DHCP server that is not recognised Establish the power supply Check the Ethernet wiring and network settings on the PC and correct if necessary Set the subnet mask on the PC to 255 255 0 0 factory setting of the UE410FEN The software tool Flexi Classic IPFLink can be used to scan the network for connected Flexi Classic modules and to determine the network address UE410 EN does not supply any data...

Page 142: ...y data and cannot be accessed via the web browser LED PWR Green LED LINK ACT Green LED ERR Red Internal device error Switch off the power supply of the Flexi Classic system and switch it on again If the error remains replace the gateway UE410 EN transfers only zeros for the system information MOD ID CRC1 CRC2 SWVERSION_H SW VERSION_L FUNCTION KONF CRC_H CODE and CRC_L CODE all connected Flexi Clas...

Page 143: ...em persists 0x118 Internal flex bus error Error in frame counter Power cycle Flexi Classic system Contact SICK service if problem persists 0x201 Internal resource error Internal error in Delay Power cycle Flexi Classic system Contact SICK service if problem persists 0x202 Internal resource error Error on handling with T0 Power cycle Flexi Classic system Contact SICK service if problem persists 0x2...

Page 144: ...abling 0x780 Output test error Output X4 not on Check IO cabling for any short circuits 0x781 0x7ff Output test error Short circuit on several outputs bit mask Check IO cabling 0x801 Voltage monitoring error Undervoltage I O Check power supply 0x802 Voltage monitoring error Undervoltage power supply unit Check power supply 0x803 Voltage monitoring error Undervoltage power supply unit and undervolt...

Page 145: ... Configuration diagnostics error Error clock generator loss of lock Contact SICK service 0x922 0x940 Configuration diagnostics error Refer to the user manual for further details on this error code 0x941 Configuration diagnostics error Cross comparison input configuration erroneous Contact SICK service 0x942 Configuration diagnostics error Cross comparison output state erroneous Contact SICK servic...

Page 146: ... for further details on this error code 0xa44 Logical error Logical error in the output function group A and B 0xa45 0xa7f Logical error Refer to the user manual for further details on this error code 0xa80 Logical error Logical error in the bypass function group B 0xa81 0xa87 Logical error Refer to the user manual for further details on this error code 0xa88 Logical error Logical error in the byp...

Page 147: ...0 m 187 5 1000 m 500 400 m 1500 200 m 12000 100 m Cable parameters see chapter 4 PROFIBUS DP Gateway from p 27 11 1 2 CANopen Interface Min Typ Max Fieldbus CANopen Interface level ISO DIS 11898 Connector technology Open style connector 5 pin removable terminal Slave address Address range 1 99 Setting via rotary switch Baud rate 125 250 500 800 1000 Kbit s Setting via DIP switch Function Gateway F...

Page 148: ...switches 10 position 1 DIP switch 4 pole Terminals Removable screw terminals Max number of modules status in the system 1 interaction free slave on the internal safety bus slave on the fieldbus Cable parameters see chapter 6 DeviceNet Gateway from p 47 11 1 4 Modbus TCP EtherNet IP PROFINET IO Interface Min Typ Max Fieldbus Modbus TCP EtherNet IP PROFINET IO Integrated switch 3 Port layer 2 manage...

Page 149: ...ion diagnostic outputs X1 X4 Min Typ Max Type of output PNP semiconductors short circuit protected Number of outputs 4 Switching voltage 18 VDC 30 V DC Switching current 100 mA Total switching current 100 mA Load capacity 100 nF Cable length single 1 5 mm 50 m 11 4 General technical specifications These technical specifications apply to all gateways Terminals X1 X2 X3 X4 Outputs short circuit proo...

Page 150: ...l shocks EN 60068 2 27 Acceleration Duration 15 g 11 ms Electrical safety See UE410 MU Enclosure rating EN 60529 IP 20 Protection class III Electromagnetic compatibility EN 61131 2 EN 61000 6 2 EN 55011 Class A Mechanical and assembly Housing material Polycarbonate Housing type Device for control cabinet installation Housing enclosure rating terminals IP 40 IP 20 Colour Gateways Light grey Termina...

Page 151: ...cations Electrical safety See UE410 MU Maximum tightening torque 0 5 to 0 6 Nm For UL and CSA applications Connection cross sections Max tightening torque AWG 18 16 use only Cu cables 5 25 lbs in Flex Bus connection internal bus Number of poles Number Gateways 10 1 1 plug left Mounting rail Mounting rail acc to EN 50022 35 11 5 Dimensional drawing Fig 23 Dimensional drawing Flexi Classic gateways ...

Page 152: ...1 EtherNet IP Removable screw terminals 1042964 UE410 EN3 Modbus TCP Removable screw terminals 1042193 UE410 EN4 PROFINET IO Removable screw terminals 1044078 11 7 Accessories spare parts 11 7 1 PROFIBUS master simulator Part Description Part number PR MSV01 Interface converter for data exchange PROFIBUS V0 with RS 232 D Sub data cable 6022458 11 7 2 CD ROM Flexi Classic Part Description Part numb...

Page 153: ...perating Instructions Chapter 11 Flexi Classic Gateways 8011834 YT28 2016 03 15 SICK AG Industrial Safety Systems Germany All rights reserved 153 Subject to change without notice Technical specifications ...

Page 154: ...hapter 11 Operating Instructions Flexi Classic Gateways 154 SICK AG Industrial Safety Systems Germany All rights reserved 8011834 YT28 2016 03 15 Subject to change without notice Technical specifications ...

Page 155: ...perating Instructions Chapter 11 Flexi Classic Gateways 8011834 YT28 2016 03 15 SICK AG Industrial Safety Systems Germany All rights reserved 155 Subject to change without notice Technical specifications ...

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