Playcraft Farm Sound Panel Insert R5 Installation Manual Download Page 3 | Manualshive

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PLAYCRAFT™ INSTALLATION MANUAL

R5

www.playcraftsystems.com

For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)

PLAYCRAFT SYSTEMS

ROUND 5 STEEL POST SYSTEM

PROJECT NAME:

IMPORTANT!

THIS MANUAL CONTAINS:

•

Construction Views

•

General Installation Guidelines

•

Maintenance & Safety Information

INSTALLATION MANUAL TABLE OF CONTENTS

SECTION

Installation Instructions Included

R5 – 01

Construction Drawings

R5 – 02

General Installation Guidelines

R5 – 03

Site Safety Recommendations

R5 – 04

Support Posts & Hardware

R5 – 05

Concrete Footings

R5 – 06

General Safety & Warning Labels

R5 – 07

General Maintenance

R5 – 08

Collars

R5 – 09

General Hardware Applications

R5 – 10 to 13

WARNING:

Read all instructions thoroughly before installation. Improperly assembled playground

equipment can present a serious safety hazard. Appropriate impact attenuating safety surfacing
material is required under and around all play structures and must be maintained.

If you have any questions during assembly, please contact your Playcraft Representative or:

PlayCraft Systems

123 North Valley Drive, Grants Pass, OR 97526

Phone: 800-333-8519 Fax: 541-955-6130

7/2/2018

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Summary of Contents for Farm Sound Panel Insert R5

Page 1: ...COMPLETELY REMOVED AND THE RESULTING CAVITIES SHALL BE SCARIFIED AND PROCESSED TO RECEIVE FILL IN ACCORDANCE WITH RECOMMENDATIONS OF THE GEOTECHNICAL ENGINEER H GRADING 1 GRADING WORK INCLUDES BUT IS...

Page 2: ...95 LOLLY 3I 279 97 RAIL 279 96 RAIL 280 13 CNC 280 18 CNC 280 17 RAIL 280 61 CNC 280 65 CNC 280 66 RAIL 280 72 RAIL 280 76 DOOR 280 77 DOOR 280 83 THRESH 280 34 CNC 280 66 GB 280 70 GB 280 62 GB 279 8...

Page 3: ...fety Recommendations R5 04 Support Posts Hardware R5 05 Concrete Footings R5 06 General Safety Warning Labels R5 07 General Maintenance R5 08 Collars R5 09 General Hardware Applications R5 10 to 13 WA...

Page 4: ...nstallation Improperly assembled playground equipment can present a serious safety hazard Appropriate impact attenuating safety surfacing material is required under and around all play structures and...

Page 5: ...ollowing tools for installation Adjustable End Wrenches Hacksaw Metal File Shovel Spade Carpenter s Level Hammer Post Hole Digger Tape Measure Combination Wrenches Hex Wrenches Ratchet Set Wheelbarrow...

Page 6: ...und Safety Handbook also provides a table of critical heights for selected loose fill materials Contact the manufacturer of unitary surfacing materials rubber matting for the critical height ratings o...

Page 7: ...ther play structure use zone shall overlap the front to rear swing use zone Refer to the ASTM F 1487 Section 9 4 Please refer to the ASTM guidelines for additional information on swings R5 04 1 3 TIRE...

Page 8: ...ries can occur when metal play surfaces are located in direct sun To avoid the risk of such burn injuries the United States Consumer Product Safety Commission recommends in it s handbook for public pl...

Page 9: ...POSTS HARDWARE R5 05 www playcraftsystems com For Customer Service Call 800 333 8519 U S A or 541 955 9199 International 7 2 2018 Tapped Blind Hole...

Page 10: ...See specific Swing Installation Instructions for swing post footings and ground cover requirements 3 Larger footings more concrete may be required due to weather conditions and poor unstable loose or...

Page 11: ...e information refer to the current publication of the USCPSC Public Playground Safety Handbook For a copy write to U S Consumer Product Safety Commission Office of Information and Public Affairs Washi...

Page 12: ...be pushed while on the tire swing 11 Children should be advised to wait their turn on activities such as a slide therefore each child is able to slide down and safely move to the side before another...

Page 13: ...GENERAL SAFETY WARNING LABELS R5 07 ASTM LABELS CSA LABELS WARNING LABEL www playcraftsystems com For Customer Service Call 800 333 8519 U S A or 541 955 9199 International 7 2 2018...

Page 14: ...lifornia Proposition 65 To eliminate confusion all California customers will receive the labels shown 2 Attach in a conspicuous location such as near an entry 3 To apply clean surface with alcohol rem...

Page 15: ...such as ropes chains swing hangers bridges etc must be inspected regularly to determine if excessive wear is occurring Any parts showing excessive wear or damage must be replaced 4 All bolts hardware...

Page 16: ...ctured by Krauss Craft Inc Phone 800 333 8519 DECK IDENTIFICATION R5 1100 Rev B Deck With Slots Deck Without Slots Note Most walls require Decks w slots APPLIES TO Full Walls Half Walls Transition Wal...

Page 17: ......

Page 18: ...styles that are joined together at the same level See specific deck installation instructions for attaching each deck corner to mounting blocks on post collars C If Play System has 2 Half Hex Decks 4...

Page 19: ...Figure 2 See Note A Step 3 Fully tighten all fasteners according to the TIGHTENING TORQUE FOR HARDWARE section of the Installation Manual HARDWARE Shall be stainless steel zinc nickel plated or galva...

Page 20: ...appropriate energy absorbing safety surface is required under and around all playground equipment Loose fill protective surfacing is shown only as an example for the purpose of this assembly instructi...

Page 21: ...y The Mounting Blocks shall have a multi stage baked on powder coat finish HARDWARE Shall be stainless steel zinc nickel plated or galvanized as required to resist rust and corrosion Part DESCRIPTION...

Page 22: ...appropriate energy absorbing safety surface is required under and around all playground equipment Loose fill protective surfacing is shown only as an example for the purpose of this assembly instructi...

Page 23: ...Blocks shall have a multi stage baked on powder coat finish HARDWARE Shall be stainless steel zinc nickel plated or galvanized as required to resist rust and corrosion R3 5 Parts List Part DESCRIPTION...

Page 24: ...rs installation instructions C An appropriate energy absorbing safety surface is required under and around all playground equipment Loose fill protective surfacing is shown only as an example for the...

Page 25: ...rication MOUNTING BLOCKS Shall be two part and precision die cast from a high strength aluminum alloy The Mounting Blocks shall have a multi stage baked on powder coat finish HARDWARE Shall be stainle...

Page 26: ...9 Collars installation instructions C An appropriate energy absorbing safety surface is required under and around all playground equipment Loose fill protective surfacing is shown only as an example f...

Page 27: ...he Mounting Blocks shall have a multi stage baked on powder coat finish HARDWARE Shall be stainless steel zinc nickel plated or galvanized as required to resist rust and corrosion R3 5 Parts List Part...

Page 28: ...thread seizure in stainless steel hardware by serving as a lubricant during assembly B Refer to Installation Manual for R5 09 Collars and R5 11 Socket Clamps installation instructions C An appropriate...

Page 29: ...ead Bolt 3 8 x 1 O D Washer 3 8 x 1 O D Washer 3 8 Lock Nut FIGURE 2 BALCONY WALL 3 8 x 1 1 4 Button Head Bolt 3 8 x 1 O D Washer 3 8 x 1 O D Washer 3 8 Lock Nut Figure 1 1 Step 1 Locate and attach co...

Page 30: ...ed to resist rust and corrosion Step 4 Attach Balcony Wall to collars as shown in Figure 1 2 See Note B Step 5 Fully tighten all fasteners according to the TIGHTENING TORQUE FOR HARDWARE section of th...

Page 31: ......

Page 32: ...R5 deck assembly other configurations may vary slightly but do not affect the assembly FIGURE 1 Vertical Deck Filler A Use liquid thread lock such as Loctite with all threaded hardware Important Liqu...

Page 33: ...O D Washer 3 8 x 1 Button Head Bolt 3 8 x 1 1 4 Lock Nut 3 8 x 1 O D Washer Figure 2 Step 2 Fully tighten all fasteners according to the TIGHTENING TORQUE FOR HARDWARE section of the Installation Manu...

Page 34: ...12 9413002 Nut Lock 3 8 12 VERTICAL DECK FILLERS Shall be fabricated from 12 gauge sheet steel The Vertical Deck Fillers have a multi stage baked on powder coat finish HARDWARE Shall be stainless stee...

Page 35: ......

Page 36: ...embly B Refer to Installation Manual for 09 Collars and 11 Socket Clamps installation instructions C An appropriate energy absorbing safety surface is required under and around all playground equipmen...

Page 37: ...KET CLAMP BOTTOM SOCKET CLAMP TOP ADA STEPS WALL Figure 1 3 Step 1 Attach ADA Steps to lower deck as shown in Figure 1 1 Repeat for upper deck See Note A Step 2 Loosely attach ADA Step Walls to decks...

Page 38: ...teps w Walls R5 Part DESCRIPTION QTY CE 0030 ADA Steps 42 26 1 FS 1206 42R ADA Steps 42 26 Wall Set R5 1 HS 1001 R5 Socket Clamp Set R5 4 9103062 TR Bolt Button Head 3 8 x 1 1 4 4 9103072 TR Bolt Butt...

Page 39: ...all Set R3 5 1 HS 1001 R35 Socket Clamp Set R3 5 4 9103062 TR Bolt Button Head 3 8 x 1 1 4 4 9103072 TR Bolt Button Head 3 8 x 1 1 2 8 9333002 Washer Flat 3 8 x 1 O D x 100 thick 24 9413002 Nut Lock 3...

Page 40: ...A Use liquid thread lock such as Loctite with all threaded hardware Important Liquid thread lock prior to curing helps to eliminate the common problem of thread seizure in stainless steel hardware by...

Page 41: ...See Table X 15 381mm 3113 16 808mm 2711 16 703mm 335 8 854mm Footing Distance Table Center of Post to Center of Footing Deck Height Assembly X in X mm 24 Transfer Station 12 24 13 1 4 337 36 Transfer...

Page 42: ...012 1209 Page 3 of 7 RAIL TYPE 1 RAIL TYPE 3 See Table X RAIL TYPE 2 Collar Height Table Top of Deck to Top of Collar Hand Rail X in X mm TYPE 1 35 1 2 902 TYPE 2 3 33 838 FIGURE 2 Transfer Station Ha...

Page 43: ...OP TRANSFER DECK SUPPORT 1 4 x 3 4 Square Dr Tek Screw FIGURE 3 3 8 x 1 O D Washer 3 8 x 1 1 2 Button Head Bolt 3 8 Lock Nut 3 8 x 1 O D Washer ADA STEPS Figure 1 2 TRANSFER RAIL Step 4 Place Transfer...

Page 44: ...ead Bolt Figure 1 4 3 8 x 1 1 4 Button Head Bolt 3 8 x 1 O D Washer 3 8 x 1 O D Washer 3 8 Lock Nut TRANSFER DECK SUPPORT TRANSFER DECK FIGURE 5 3 8 x 1 1 2 Button Head Bolt 3 8 x 1 O D Washer 3 8 x 1...

Page 45: ...1 660 O D 11 gauge steel leg and 1 029 O D 14 gauge steel rungs The Transfer Station Wall shall have a multi stage baked on powder coat finish STEPS DECKS Shall be fabricated using punched formed and...

Page 46: ...Leg 2 FS 1209 24R Transfer Station H Rail 36 2 HS 1001 R5 Socket Clamp Set R5 2 9103062 TR Bolt Button Head 3 8 x 1 1 4 16 9103072 TR Bolt Button Head 3 8 x 1 1 2 8 9103112 TR Bolt Button Head 3 8 x 2...

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Page 50: ...s a lubricant during assembly B Do not pour concrete until the equipment is completely assembled leveled and plumbed Concrete must be allowed to cure completely before using the equipment at least 72...

Page 51: ...hown See Note D Top of Soil Finish Grade See Table X 24 610mm 12 305mm Step 1 Refer to Footing Layout and mark footing hole location Dig 1 12 x 24 x 18 deep oval footing hole Refer to Footing Detail f...

Page 52: ...lt 3 8 x 1 1 2 Button Head Bolt 3 8 x 1 O D Washer 3 8 Lock Nut GRIP RAMP BRACKET 3 8 x 1 O D Washer Step 3 Using Grip Climb Wall as a guide position and attach Grip Ramp Brackets and Half Walls to de...

Page 53: ...footing hole and attach Grip Climb Wall to Grip Ramp Brackets as shown in Figure 1 2 See Note A Step 6 Locate Grips as desired and attach to Grip Climb Wall as shown in Figure 4 See Note A Step 7 Full...

Page 54: ...BRKT Grip Ramp Bracket 2 GE 4152 Ramp Grip 2 Hole 6 GE 4190 Ramp Grip 3 Hole 6 9103062 TR Bolt Button Head 3 8 x 1 1 4 34 9103072 TR Bolt Button Head 3 8 x 1 1 2 2 9105072 Bolt Button Head 1 2 x 1 1...

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Page 56: ...ncrete until the equipment is completely assembled leveled and plumbed Concrete must be allowed to cure completely before using the equipment at least 72 hours C Refer to Installation Manual for R5 13...

Page 57: ...soft soil conditions larger footings may be required Additionally half foot deck heights will require a 6 deeper footing hole Footing depth must be adjusted to compensate for the depth thickness requ...

Page 58: ...general maintenance please refer to our Playground Maintenance Manual Maintenance Periodically tighten all screws bolts and nuts A periodic inspection of all parts is necessary If a part is broken or...

Page 59: ......

Page 60: ...iquid thread lock such as Loctite with all threaded hardware Important Liquid thread lock prior to curing helps to eliminate the common problem of thread seizure in stainless steel hardware by serving...

Page 61: ...lly a 6 shallower oval footing hole will be required for half foot deck heights Footing depth must be adjusted to compensate for the depth thickness requirements of selected safety surfacing See Secti...

Page 62: ...the Installation Manual Step 5 Plumb and level entire component Pour concrete into footing hole Allow at least 72 hours to cure before using this equipment See Note B Step 6 Place appropriate complia...

Page 63: ......

Page 64: ...d thread lock such as Loctite with all threaded hardware Important Liquid thread lock prior to curing helps to eliminate the common problem of thread seizure in stainless steel hardware by serving as...

Page 65: ...p of deck to top of collar Height shown from top of collar to top of collar Step 2 Factory Assembled Attach Sit Down Hood Supports and Top Rail to Slide Hood as shown in Figure 2 NOTE Support Tabs mus...

Page 66: ...ully tighten all fasteners according to the TIGHTENING TORQUE FOR HARDWARE section of the Installation Manual Step 5 Attach Slide Hood to collars as shown in Figure 1 3 See Note B Step 4 Attach Entry...

Page 67: ...steel tubing with welded 1 029 O D 14 gauge steel tubing and a 10 gauge steel tab The Sit Down Hood Support shall have a multi staged baked on powder coat finish SLIDE HOOD R5 Shall be constructed of...

Page 68: ...s to eliminate the common problem of thread seizure in stainless steel hardware by serving as a lubricant during assembly B This Assembly requires additional Assembly Pages See also Assembly Page R5 0...

Page 69: ...5 9199 International HALF WALL HANDLE ASSEMBLY R5 1309 Rev G Page 2 of 3 Half Wall to Deck Connection Figure 1 Half Wall to Socket Clamp Connection Figure 2 3 8 x 1 O D Washer 2 Pl 3 8 x 1 1 4 Button...

Page 70: ...99 International HALF WALL HANDLE ASSEMBLY R5 1309 Rev G Page 3 of 3 VARIES See Pg R5 11 9103062 TR 9333002 9413002 Half Wall Socket Clamp Assembly Bolt Button Head 3 8 x 1 1 4 Washer Flat 3 8 x 1 x 1...

Page 71: ......

Page 72: ...ommon problem of thread seizure in stainless steel hardware by serving as a lubricant during assembly B Refer to Installation Manual for 09 Collars and 11 Socket Clamps assembly instructions C Use app...

Page 73: ...Step 1 Locate and attach collars to posts at height shown in Front Elevation See Note B Height shown from top of deck to top of collar Step 3 Attach Transition Wall to posts using Socket Clamps as sho...

Page 74: ...l zinc nickel plated or galvanized as required to resist rust and corrosion R5 TRANSITION WALL Part DESCRIPTION QTY Varies Transition Wall R5 1 HS 1001 R5 Socket Clamp Set R5 2 9103062 TR Bolt Button...

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Page 76: ...er collar Under Deck Installation Make sure distance between the bottom of the deck and the top of the panel s is less than 3 1 2 or greater than 9 to avoid head and neck entrapment D Use appropriate...

Page 77: ...3 8 x 1 O D Washer 3 8 x 1 1 4 Button Head Bolt 3 8 x 1 O D Washer 3 8 x 1 Button Head Bolt 2 Pl 3 8 x 1 O D Washer 2 Pl PANEL front 1 2 SAE Washer 2 Pl FLAT PANEL BRACKET 3 8 x 5 8 Barrel Nut 2 Pl D...

Page 78: ...der coat finish HARDWARE Shall be stainless steel zinc nickel plated or galvanized as required to resist rust and corrosion Specifications 1 2 2 2 4 2 2 8 6 2 4 Installation Manufactured by Krauss Cra...

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Page 80: ...tely assembled leveled and plumbed Concrete must be allowed to cure completely before using the equipment at least 72 hours C Refer to Installation Manual for 09 Collars and 11 Socket Clamps installat...

Page 81: ...ee Table X See Table Y Footing Detail Step 1 Refer to Footing Layout and mark footing hole location Dig 1 12 footing hole Refer to Footing Detail for depth and details IMPORTANT For areas with soft so...

Page 82: ...T 3 8 NUTSERT MOUNTING LUG 1 2 SAE Washer 3 8 x 1 3 8 Shoulder Bolt SOCKET CLAMP ASSEMBLY FIGURE 3 FIGURE 2 Step 2 Factory Assembled Install Nutsert into Table Support as shown in Figure 2 See Note A...

Page 83: ...3 8 x 3 4 Button Head Bolt 3 8 x 5 8 Barrel Nut 1 2 SAE Washer STORE PANEL COUNTER BRACKET 3 8 x 1 O D Washer 3 8 x 3 4 Button Head Bolt 1 2 SAE Washer 3 8 x 5 8 Barrel Nut MAIN PANEL Step 4 Refer to...

Page 84: ...AE Washer 3 8 x 5 8 Barrel Nut SEAT STORE PANEL COUNTER BRACKET FIGURE 7 SEAT SUPPORT STORE PANEL COUNTER BRACKET 3 8 x 5 8 Barrel Nut 3 8 x 1 O D Washer 3 8 x 3 4 Button Head Bolt 1 2 SAE Washer FIGU...

Page 85: ...NTER BRACKET TABLE Step 9 Fully tighten all fasteners according to the TIGHTENING TORQUE FOR HARDWARE section of the Installation Manual Step 10 Plumb and level entire component Pour concrete into foo...

Page 86: ...F 7102 T Clubhouse Panels R5 Table 1 GG 8113 Mounting Lug R3 5 16 HS 1001 R5 Socket Clamp Set R5 16 9103032 TR Bolt Button Head 3 8 x 3 4 32 9103072 TR Bolt Button Head 3 8 x 1 1 2 1 9143062 TR Bolt S...

Page 87: ...CKET Shall be precision laser cut and formed from 3 16 sheet steel and will have a multi stage baked on powder coat finish SOCKET CLAMPS Shall be two part and precision die cast from a high strength a...

Page 88: ...Collars A Use liquid thread lock such as Loctite with all threaded hardware Important Liquid thread lock prior to curing helps to eliminate the common problem of thread seizure in stainless steel har...

Page 89: ...8 Barrel Nut 1 2 SAE Washer COMPOSER DOUBLE SIT DOWN BRACKET Figure 1 1a R5 Figure 1 1b 3 8 x 2 1 4 Button Head Bolt 3 8 x 1 O D Washer DOUBLE SIT DOWN BRACKET COMPOSER 1 2 SAE Washer 3 8 x 5 8 Barre...

Page 90: ...er Bolt 1 2 SAE Washer 3 8 x 2 Barrel Nut 1 2 SAE Washer Figure 1 2a R5 1 4 x 1 3 8 Socket Head Screw MOUNTING BLOCK TOP MOUNTING BLOCK BOTTOM 3 8 x 2 1 2 Shoulder Bolt 1 2 SAE Washer 1 2 SAE Washer 3...

Page 91: ...1 GF 7006 B Mounting Block R5 Bottom 4 GF 7006 T Mounting Block R5 Top 4 9103102 TR Bolt Button Head 3 8 x 2 1 4 4 9143112 TR Bolt Shoulder 3 8 x 2 1 2 BH 4 9281062 5 TR Screw Soc HD 1 4 x 1 3 8 4 93...

Page 92: ...serving as a lubricant during assembly B Do not pour concrete until the equipment is completely assembled leveled and plumbed Concrete must be allowed to cure completely before using the equipment at...

Page 93: ...g Detail for depth and details IMPORTANT For areas with soft soil conditions larger footings may be required Footing depth must be adjusted to compensate for the depth thickness requirements of select...

Page 94: ...ooting hole and attach to deck as shown in Figure 3 See Note A Step 5 Fully tighten all fasteners according to the TIGHTENING TORQUE FOR HARDWARE section of the Installation Manual Step 6 Plumb and le...

Page 95: ...ead 3 8 x 1 3 4 4 9123032 Bolt Hex 3 8 x 3 4 2 9333002 Washer Flat 3 8 x 1 O D x 100 thick 10 9413002 Nut Lock 3 8 4 24 POLY WAVE SLIDE V2 Part DESCRIPTION QTY 111240 2 2 Poly Wave Slide Vers2 1 FS 17...

Page 96: ...as a lubricant during assembly B Do not pour concrete until the equipment is completely assembled leveled and plumbed Concrete must be allowed to cure completely before using the equipment at least 7...

Page 97: ...ompressed depth shown See Note D Finish Grade Top of Soil Step 1 Refer to structure Top View and Step 5 to determine footing locations Dig 1 12 footing hole for each Slide Support and 1 12 x24 oblong...

Page 98: ...Nut 3 8 x 1 1 4 Button Head Bolt 3 8 x 1 O D Washer ENTRY PANEL Deck ENTRY SECTION Figure 1 1 Deck 3 8 x 2 Button Head Bolt 3 8 x 1 O D Washer 3 8 x 1 O D Washer 3 8 Lock Nut ENTRY SECTION Figure 1 3...

Page 99: ...Black Cap Nut 3 8 x 1 O D Washer 3 8 x 1 O D Washer 3 8 x 3 4 Hex Bolt Figure 1 7 EXIT SECTION SINGLE SLIDE LEG Step 6 Place Slide Support in footing hole and attach to Support Bracket as shown in Fig...

Page 100: ...ons TWISTER SLIDE ROTO Part DESCRIPTION QTY DE 4339 ENT Twister Slide Entry Varies DE 4339 EXT Twister Slide Exit Varies DE 4339 L Twister Slide Left Varies DE 4339 R Twister Slide Right Varies DE 433...

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Page 102: ...e Roof Figure 1 3 Figures 1 1 1 4 Remove canopy from Shade Canopy Roof in high wind and heavy snow conditions Block protrusions while C canopy is removed to maintain CPSC ASTM compliance A Use liquid...

Page 103: ...factured by Krauss Craft Inc www playcraftsystems com SHADE CANOPY SQUARE ROOF INSTALLATION INSTRUCTIONS Rev B 11 9 2012 18021 Page 2 of 6 Dimension taken from center of bolt to center of bolt Dimensi...

Page 104: ...Y SUPPORT LEG CANOPY POST Step 3 Insert Rafters into Rafter Hub until Rafters contact the rafter stops Secure Rafters to Rafter Hub as shown in Figure 3 NOTE Insure the lower end of all Rafters are at...

Page 105: ...Square Dr Tek Screw Figure 1 2 Step 5 Insert Wire Cable through perimeter of Canopy Square Step 6 Attach Wire Cable Clamp to Wire Cable as shown in Figure 1 2 RETAINER BASE CLAMP WIRE CABLE NUT CLAMP...

Page 106: ...nopy Jack Screws as shown in Figure 1 4 Step 9 Adjust Wire Cable overlap and Wire Clamp until Canopy is taut and D Rings are secure against retainers Slide Wire Cable around until Wire Cable Clamp is...

Page 107: ...oof Canopy Support Leg shall have a multi stage baked on powder coat finish SHADE CANOPY SQUARE Shall be UV mildew resistant woven acrylic fabric folded and stitched for strength and to accommodate st...

Page 108: ...g assembly B An appropriate energy absorbing safety surface is required under and around all playground equipment Loose fill protective surfacing is shown only as an example for the purpose of this as...

Page 109: ...5 8 L Flanged Bearing WHEEL HUB 5 8 x 7 8 x 5 8 L Flanged Bearing FIGURE 2 1 2 Washer x 116 Thick 1 2 x 1 1 2 Button Head Bolt STEERING WHEEL BRACKET R5 SPLIT COLLAR HALF 1 2 Lock Nut 1 2 Washer x 116...

Page 110: ...1 4 x 1 1 4 BH TR Tek Screw STEERING WHEEL BRACKET STEERING WHEEL BRACKET 3 8 x 1 Button Head Bolt 3 8 x 7 8 O D Washer WHEEL HUB 1 2 x 1 1 4 O D Washer 1 2 Thin Lock Nut DRIVER WHEEL CASTING FIGURE 5...

Page 111: ...EL HUB 1 2 x 1 1 4 O D Washer 1 2 Thin Lock Nut 10 Pan Head Screw WHEEL BASE WHEEL INSERT 3 8 x 1 3 8 Barrel Nut WHEEL HUB SPACER FIGURE 6 Step 5 Attach Ships Wheel to Steering Wheel Bracket as shown...

Page 112: ...1 1 4 OD 1 9415132 Nut Lock 1 2 4 9425002 Nut Lock 1 2 Thin 1 9335002 Washer Flat 1 2 116 thick 8 451172 Hex Key Wrench 1 8 SA 1 S 1812 R Part DESCRIPTION QTY BF 7068 Split Collar Half R5 1 FS 1812 R...

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Page 114: ...r to Installation Manual for 09 Collars and 11 Socket Clamps installation instructions D Talk Tubes that are separate from a play structure shall be located at least 72 1829mm from the perimeter of th...

Page 115: ...SURFACING MATERIAL SHOWN 9 compressed or 12 uncompressed depth Compressed depth shown See Note F Top of Soil Finish Grade 1 1 4 PVC PIPE Not Provided Step 1 For R5 R35 Versions Locate and attach coll...

Page 116: ...Heights 45 1143mm 53 8 137mm 245 8 625mm Elevation View R5 R35 36 Deck Height 45 1143mm 53 8 137mm 365 8 930mm Elevation View R5 R35 48 60 72 Deck Heights 45 1143mm 53 8 137mm 365 8 930mm 42 1067mm El...

Page 117: ...Plcs 3 8 x 7 8 O D Thick Washer 2 Plcs Step 3 Factory Assembled For Plastic Versions Only Attach Talk Tube Cone to Talk Tube as shown in Figure 1 1 See Note A Step 4 Factory Assembled Attach PVC Coup...

Page 118: ...stainless steel zinc nickel plated or galvanized as required to resist rust and corrosion R5 R35 GROUND 12 24 DECK HEIGHTS Part DESCRIPTION QTY GE 7015 Mounting Insert 2 Varies Socket Clamp Set 2 910...

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Page 120: ...at www cpsc gov D Refer to CPSC for appropriate swing spacing E Chain length should be adjusted trimmed so that the underside of the belt swing is no less than 12 Bucket Seat 24 from Finish Grade See...

Page 121: ...ompressed depth shown See Note I Top of Surfacing Label 26 660mm 12 Min 305mm 24 Min 610mm 96 2438mm 24 Min 610mm Belt Seats ADA Bucket Seat Combo Bucket Seats Finish Grade Step 1 Refer to Footing Lay...

Page 122: ...R5 INSTALLATION INSTRUCTIONS Rev Q 7 31 2019 PC 2120 Page 3 of 8 18 457mm 93 2362mm 48 1219mm 139 3531mm 48 1219mm 18 457mm Top View Footing Layout Single Seat Swing Bay NOTE Footing distance is the s...

Page 123: ...onfiguration shown is for illustration of use zones Your configuration may vary slightly Refer to CPSC for corresponding single axis swing use zones IMPORTANT Front to Rear Use Zones cannot overlap wh...

Page 124: ...ock Nut ARCH BELT SWING CASTING R5 SWING BEAM Figure 1 1 1 2 x 7 Hex Bolt 2 Plcs 1 2 SAE Washer 2 Plcs SWING ARCH 1 2 SAE Washer 2 Plcs 1 2 Lock Nut 2 Plcs ARCH SWING WASHER R5 2 Plcs Figure 1 2 SWING...

Page 125: ...Figure 1 4 CHAIN SHACKLE SHACKLE BOLT SWING SEAT Shackle Pendulum Upper Bolt Shackle Pendulum Shackle Pendulum Lower Bolt CHAIN SWING BEAM Shackle Pendulum Upper Lock Nut Figure 1 5 Step 5 For Additi...

Page 126: ...hown in Figure 1 6 Dimension shown indicates suggested placement Step 9 Fully tighten all fasteners according to the TIGHTENING TORQUE FOR HARDWARE section of the Installation Manual Step 10 Plumb and...

Page 127: ...ing Casting R5 BELT 2 GF 4427 Arch Swing Washer R5 4 LF 4351 Swing Arch R5 2 372010 ASTM 5 12 Years Age App Label 1 372016 Warning Label 1 372017 Top of Surfacing Label 4 9105242 Bolt Button Head 1 2...

Page 128: ...ccording to the Handbook for Public Playground Safety Publication 325 at www cpsc gov D Refer to CPSC for appropriate swing spacing E Chain length should be adjusted trimmed so that the underside of t...

Page 129: ...depth Compressed depth shown See Note H Top of Surfacing Label Step 1 Refer to Footing Layout and mark footing hole locations Dig 24 footing holes Refer to Footing Detail for depth and details IMPORT...

Page 130: ...ST SWINGS INSTALLATION INSTRUCTIONS Rev O 7 31 2019 PC 2181 Page 3 of 11 139 3531mm 24 610mm 93 2362mm 24 610mm Top View Footing Layout Single Seat Swing Bay NOTE Footing distance is the same for addi...

Page 131: ...nfiguration shown is for illustration of use zones Your configuration may vary slightly Refer to CPSC for corresponding single axis swing use zones IMPORTANT Front to Rear Use Zones cannot overlap whi...

Page 132: ...ut POST SWING CASTING 1 2 x 4 1 4 Button Head Bolt 1 2 SAE Washer 1 2 SAE Washer 1 2 Lock Nut SWING BEAM Figure 1 2 DOME POST CAP Rivet Rivet POST Figure 1 1 Step 3 Install footing pins into Posts as...

Page 133: ...Plcs 1 2 SAE Washer 2 Plcs POST SWING BEAM Figure 1 3 SWING BEAM 1 2 Lock Nut 2 Plcs 1 2 SAE Washer 2 Plcs 1 2 x 7 Hex Bolt 2 Plcs 1 2 SAE Washer 2 Plcs ARCH SWING WASHER R5 2 Plcs Step 7 For Belt and...

Page 134: ...lum Upper Bolt Shackle Pendulum Upper Lock Nut Figure 1 6 Figure 1 7 Shackle H 1 4 x 3 4 Tek Screw 2 Plcs SWING BEAM ANTI WRAP COLLAR GROMMET Shackle H Bolt 1 4 x 3 4 Tek Screw 2 Plcs CHAIN SHACKLE BO...

Page 135: ...shown in Figure 1 8 Dimension indicates suggested placement Step 11 Fully tighten all fasteners according to the TIGHTENING TORQUE FOR HARDWARE section of the Installation Manual Step 12 Plumb and le...

Page 136: ...ex 1 2 x 7 2 9345002 Washer Flat SAE 1 2 8 9415132 Nut Lock 1 2 4 9483602 Nut Hex 3 8 1 SINGLE BAY Part DESCRIPTION QTY GF 7002 Post Cap R5 Dome 2 Varies Single Post Swing Post 2 9610012 Rivet 3 16 x...

Page 137: ...NTI WRAP Part DESCRIPTION QTY HE 0008 49 5 Ft Swing Chain 49 Links 2 HE 31101 Bucket Seat 1 451161 SS Swing Shackle Stainless Steel 2 471017 Anti Wrap Collar 2 HALF BUCKET SEAT Part DESCRIPTION QTY HE...

Page 138: ...ized steel tubing with welded 3 16 thick steel hangers The Single Post Swing Beam shall have a multi stage baked on powder coat finish SINGLE POST SWING CASTING Shall be cast from a high strength alum...

Page 139: ......

Page 140: ...d plumbed Concrete must be allowed to cure completely before using the equipment at least 72 hours C Use appropriate compliant protective surfacing and adjust footing depths accordingly See free publi...

Page 141: ...r Fabric Over Pea Gravel for drainage Manufactured by Krauss Craft Inc www playcraftsystems com For Customer Service Call 800 333 8519 U S A or 541 955 9199 International SIGN ROTO WELCOME OPTIONS PC...

Page 142: ...the TIGHTENING TORQUE FOR HARDWARE Section of the Installer s Manual See Note A Step 3 Verify use zone prior to digging Refer to Footing layout and mark footing hole location Dig 1 12 footing hole Ref...

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Page 144: ...ctured by Krauss Craft Inc Phone 800 333 8519 DECK IDENTIFICATION R5 1100 Rev B Deck With Slots Deck Without Slots Note Most walls require Decks w slots APPLIES TO Full Walls Half Walls Transition Wal...

Page 145: ......

Page 146: ...styles that are joined together at the same level See specific deck installation instructions for attaching each deck corner to mounting blocks on post collars C If Play System has 2 Half Hex Decks 4...

Page 147: ...Figure 2 See Note A Step 3 Fully tighten all fasteners according to the TIGHTENING TORQUE FOR HARDWARE section of the Installation Manual HARDWARE Shall be stainless steel zinc nickel plated or galva...

Page 148: ...appropriate energy absorbing safety surface is required under and around all playground equipment Loose fill protective surfacing is shown only as an example for the purpose of this assembly instructi...

Page 149: ...y The Mounting Blocks shall have a multi stage baked on powder coat finish HARDWARE Shall be stainless steel zinc nickel plated or galvanized as required to resist rust and corrosion Part DESCRIPTION...

Page 150: ...appropriate energy absorbing safety surface is required under and around all playground equipment Loose fill protective surfacing is shown only as an example for the purpose of this assembly instructi...

Page 151: ...Blocks shall have a multi stage baked on powder coat finish HARDWARE Shall be stainless steel zinc nickel plated or galvanized as required to resist rust and corrosion R3 5 Parts List Part DESCRIPTION...

Page 152: ...rs installation instructions C An appropriate energy absorbing safety surface is required under and around all playground equipment Loose fill protective surfacing is shown only as an example for the...

Page 153: ...rication MOUNTING BLOCKS Shall be two part and precision die cast from a high strength aluminum alloy The Mounting Blocks shall have a multi stage baked on powder coat finish HARDWARE Shall be stainle...

Page 154: ...9 Collars installation instructions C An appropriate energy absorbing safety surface is required under and around all playground equipment Loose fill protective surfacing is shown only as an example f...

Page 155: ...he Mounting Blocks shall have a multi stage baked on powder coat finish HARDWARE Shall be stainless steel zinc nickel plated or galvanized as required to resist rust and corrosion R3 5 Parts List Part...

Page 156: ...thread seizure in stainless steel hardware by serving as a lubricant during assembly B Refer to Installation Manual for R5 09 Collars and R5 11 Socket Clamps installation instructions C An appropriate...

Page 157: ...ead Bolt 3 8 x 1 O D Washer 3 8 x 1 O D Washer 3 8 Lock Nut FIGURE 2 BALCONY WALL 3 8 x 1 1 4 Button Head Bolt 3 8 x 1 O D Washer 3 8 x 1 O D Washer 3 8 Lock Nut Figure 1 1 Step 1 Locate and attach co...

Page 158: ...ed to resist rust and corrosion Step 4 Attach Balcony Wall to collars as shown in Figure 1 2 See Note B Step 5 Fully tighten all fasteners according to the TIGHTENING TORQUE FOR HARDWARE section of th...

Page 159: ......

Page 160: ...embly B Refer to Installation Manual for 09 Collars and 11 Socket Clamps installation instructions C An appropriate energy absorbing safety surface is required under and around all playground equipmen...

Page 161: ...KET CLAMP BOTTOM SOCKET CLAMP TOP ADA STEPS WALL Figure 1 3 Step 1 Attach ADA Steps to lower deck as shown in Figure 1 1 Repeat for upper deck See Note A Step 2 Loosely attach ADA Step Walls to decks...

Page 162: ...teps w Walls R5 Part DESCRIPTION QTY CE 0030 ADA Steps 42 26 1 FS 1206 42R ADA Steps 42 26 Wall Set R5 1 HS 1001 R5 Socket Clamp Set R5 4 9103062 TR Bolt Button Head 3 8 x 1 1 4 4 9103072 TR Bolt Butt...

Page 163: ...all Set R3 5 1 HS 1001 R35 Socket Clamp Set R3 5 4 9103062 TR Bolt Button Head 3 8 x 1 1 4 4 9103072 TR Bolt Button Head 3 8 x 1 1 2 8 9333002 Washer Flat 3 8 x 1 O D x 100 thick 24 9413002 Nut Lock 3...

Page 164: ...B Do not pour concrete until the equipment is completely assembled leveled and plumbed Concrete must be allowed to cure completely before using the equipment at least 72 hours C Refer to Installation...

Page 165: ...sturbed Soil Blocking See Installers Manual Top of Soil Finish Grade Elevation View Footing Detail 155 8 397mm 155 8 397mm 715 16 1811mm 7211 16 1846mm 12 305mm Step 1 Refer to Footing Layout and mark...

Page 166: ...r RAMP 3 8 x 1 1 4 Button Head Bolt 3 8 x 1 O D Washer 3 8 x 1 O D Washer 3 8 Lock Nut DECK Figure 1 2 RAMP RAMP 3 8 x 1 1 4 Button Head Bolt 3 8 x 1 O D Washer 3 8 x 1 O D Washer 3 8 Lock Nut 3 8 x 1...

Page 167: ...A Step 7 Attach Rail to Post as shown in Figure 1 4 See Note A Step 8 Attach Rail to Ramp as shown in Figure 1 5 See Notes A E Step 9 Fully tighten all fasteners according to the TIGHTENING TORQUE FO...

Page 168: ...sher Flat 3 8 x 1 O D x 100 thick 56 9345002 Washer Flat SAE 1 2 12 9413002 Nut Lock 3 8 26 9443092 TR Nut Barrel 3 8 x 2 BH 8 RAMP w RAILS R5 DECK TO DECK Part DESCRIPTION QTY CF 7126 R5 Ramp 2 FS 12...

Page 169: ...lat 3 8 x 1 O D x 100 thick 44 9345002 Washer Flat SAE 1 2 12 9413002 Nut Lock 3 8 20 9443092 TR Nut Barrel 3 8 x 2 BH 8 SENSORY RAMP R5 DECK TO DECK Part DESCRIPTION QTY CF 7126 R5 Ramp 2 FS 1208 LEG...

Page 170: ...be evenly spaced 1 029 O D 14 gauge steel tubing and will have a multi stage baked on powder coat finish SENSORY WALL SET Shall consist of 1 315 O D 11 gauge and 1 029 O D 14 gauge rails welded to 1...

Page 171: ......

Page 172: ...A Use liquid thread lock such as Loctite with all threaded hardware Important Liquid thread lock prior to curing helps to eliminate the common problem of thread seizure in stainless steel hardware by...

Page 173: ...See Table X 15 381mm 3113 16 808mm 2711 16 703mm 335 8 854mm Footing Distance Table Center of Post to Center of Footing Deck Height Assembly X in X mm 24 Transfer Station 12 24 13 1 4 337 36 Transfer...

Page 174: ...012 1209 Page 3 of 7 RAIL TYPE 1 RAIL TYPE 3 See Table X RAIL TYPE 2 Collar Height Table Top of Deck to Top of Collar Hand Rail X in X mm TYPE 1 35 1 2 902 TYPE 2 3 33 838 FIGURE 2 Transfer Station Ha...

Page 175: ...OP TRANSFER DECK SUPPORT 1 4 x 3 4 Square Dr Tek Screw FIGURE 3 3 8 x 1 O D Washer 3 8 x 1 1 2 Button Head Bolt 3 8 Lock Nut 3 8 x 1 O D Washer ADA STEPS Figure 1 2 TRANSFER RAIL Step 4 Place Transfer...

Page 176: ...ead Bolt Figure 1 4 3 8 x 1 1 4 Button Head Bolt 3 8 x 1 O D Washer 3 8 x 1 O D Washer 3 8 Lock Nut TRANSFER DECK SUPPORT TRANSFER DECK FIGURE 5 3 8 x 1 1 2 Button Head Bolt 3 8 x 1 O D Washer 3 8 x 1...

Page 177: ...1 660 O D 11 gauge steel leg and 1 029 O D 14 gauge steel rungs The Transfer Station Wall shall have a multi stage baked on powder coat finish STEPS DECKS Shall be fabricated using punched formed and...

Page 178: ...Leg 2 FS 1209 24R Transfer Station H Rail 36 2 HS 1001 R5 Socket Clamp Set R5 2 9103062 TR Bolt Button Head 3 8 x 1 1 4 16 9103072 TR Bolt Button Head 3 8 x 1 1 2 8 9103112 TR Bolt Button Head 3 8 x 2...

Page 179: ......

Page 180: ...to curing helps to eliminate the common problem of thread seizure in stainless steel hardware by serving as a lubricant during assembly B Do not pour concrete until the equipment is completely assemb...

Page 181: ...d depth Compressed depth shown See Note D Finish Grade Top of Soil Footing Anchor 686mm 18 457mm 27 12 305mm 913 16 249mm 43 16 107mm See Section 06 1 of the Installation Manual Footing Detail Step 1...

Page 182: ...nd attach to deck as shown in Figure 1 1 Part DESCRIPTION QTY Varies Vertical Ladder 1 9103062 TR Bolt Button Head 3 8 x 1 1 4 2 9333002 Washer Flat 3 8 x 1 O D x 100 thick 4 9413002 Nut Lock 3 8 2 Fi...

Page 183: ......

Page 184: ......

Page 185: ......

Page 186: ...s a lubricant during assembly B Do not pour concrete until the equipment is completely assembled leveled and plumbed Concrete must be allowed to cure completely before using the equipment at least 72...

Page 187: ...hown See Note D Top of Soil Finish Grade See Table X 24 610mm 12 305mm Step 1 Refer to Footing Layout and mark footing hole location Dig 1 12 x 24 x 18 deep oval footing hole Refer to Footing Detail f...

Page 188: ...lt 3 8 x 1 1 2 Button Head Bolt 3 8 x 1 O D Washer 3 8 Lock Nut GRIP RAMP BRACKET 3 8 x 1 O D Washer Step 3 Using Grip Climb Wall as a guide position and attach Grip Ramp Brackets and Half Walls to de...

Page 189: ...footing hole and attach Grip Climb Wall to Grip Ramp Brackets as shown in Figure 1 2 See Note A Step 6 Locate Grips as desired and attach to Grip Climb Wall as shown in Figure 4 See Note A Step 7 Full...

Page 190: ...BRKT Grip Ramp Bracket 2 GE 4152 Ramp Grip 2 Hole 6 GE 4190 Ramp Grip 3 Hole 6 9103062 TR Bolt Button Head 3 8 x 1 1 4 34 9103072 TR Bolt Button Head 3 8 x 1 1 2 2 9105072 Bolt Button Head 1 2 x 1 1...

Page 191: ......

Page 192: ...of thread seizure in stainless steel hardware by serving as a lubricant during assembly B Do not pour concrete until the equipment is completely assembled leveled and plumbed Concrete must be allowed...

Page 193: ...areas with soft soil conditions larger footings may be required Footing depth must be adjusted to compensate for the depth thickness requirements of selected Top View Footing Layout Requirements Pea G...

Page 194: ...Disc Climber Disc as shown in Figure 3 See Note A Step 2 Factory Assembled Attach Dome Post Cap to Disc Climber Post as shown in Figure 2 Step 4 Factory Assembled Starting with the top Disc Climber s...

Page 195: ...See Notes A B C Step 8 Fully tighten all fasteners according to the TIGHTENING TORQUE FOR HARDWARE section of the Installation Manual Step 9 Plumb and level entire component Pour concrete into footin...

Page 196: ...k 1 4 x 1 1 4 BH TR 6 9333042 Washer Flat 3 8 x 7 8 O D 6 9610012 Rivet 3 16 x 1 2 to 3 4 Pop 2 3 DISC ASSEMBLY Part DESCRIPTION QTY DE 4373 Disc Climber Disc 3 EG 4442 Disc Climber Cap 1 FS 1233 3 Di...

Page 197: ......

Page 198: ...ed leveled and plumbed Concrete must be allowed to cure completely before using the equipment at least 72 hours C Refer to Installation Manual for R5 1310 Transition Wall installation instructions D A...

Page 199: ...LOOSE FILL SURFACING MATERIAL SHOWN 9 compressed or 12 uncompressed depth Compressed depth shown See Note D 191 4 489mm Footing Detail Step 1 Refer to Footing Layout and mark footing hole location Dig...

Page 200: ...ON WALL Figure 1 2 Step 2 Factory Assembled Attach Spiral Step Climber Treads to Spiral Step Climber as shown in Figure 1 1 See Note A Step 3 Attach Transition Wall See Note C Step 4 Place Spiral Step...

Page 201: ...62 TR Bolt Button Head 3 8 x 1 1 4 12 9333042 Washer Flat 3 8 x 7 8 O D 24 9413162 BLK Nut Lock 3 8 w Black Cap 12 72 DECK HEIGHT Part DESCRIPTION QTY EE 4420 Spiral Step Climber Tread 6 FS 1234 6R Sp...

Page 202: ...Manual Sections Figure 1 4 NOTE R5 72 Canada Configuration shown Other Configurations will vary slightly but does not affect the assembly Refer to Installation Manual for 09 Collars and 11 Socket Clam...

Page 203: ...ev E 9 21 2009 1237 Page 2 of 5 Top of Collar to Top of Collar Top of Deck to top of Collar FIGURE 5 72 Vertical Rock Climber 245 8 625mm 39 991mm 18 457mm 18 457mm FIGURE 3 48 Vertical Rock Climber 2...

Page 204: ...A Step 1 Factory Assembled Attach the Vertical Rock Climb Grips to their corresponding slot on the Vertical Rock Climber Panel as shown in Figure 1 1 See Note A Step 3 Attach the collars at the heigh...

Page 205: ...art DESCRIPTION QTY FS 1237 Vertical Rock Climber Handle 1 HS 1001 R5 Socket Clamp Set R5 6 Varies Mounting Lug 6 Varies Vertical Rock Climb Entry 1 9103052 TR Bolt Button Head 3 8 x 1 2 9103082 TR Bo...

Page 206: ...9103082 TR Bolt Button Head 3 8 x 1 3 4 6 9143062 TR Bolt Shoulder 3 8 x 1 3 8 BH 8 9333002 Washer Flat 3 8 x 1 O D x 100 thick 14 9345002 Washer Flat SAE 1 2 10 9413002 Nut Lock 3 8 6 9443022 TR Nut...

Page 207: ......

Page 208: ...seizure in stainless steel hardware by serving as a lubricant during assembly B Refer to Installation Manual for R5 09 Collars and R5 11 Socket Clamps assembly instructions C All gaps created e g betw...

Page 209: ...ote D Varies Washer Button Head Bolt 3 8 x 1 1 4 3 8 x 1 O D 3 8 Lock Nut Figure 1 2 Step 3 Attach Wall to collars as shown in Figure 1 2 See Note B Step 4 Fully tighten all fasteners according to the...

Page 210: ...Nut Lock 3 8 2 DECK MOUNT Part DESCRIPTION QTY HS 1001 R5 Socket Clamp Set R5 2 Varies R5 Steel Bar Wall GROUND UPPER MOUNT Part DESCRIPTION QTY HS 1001 R5 Socket Clamp Set R5 4 Varies R5 Steel Bar W...

Page 211: ......

Page 212: ...sembly 1705 Double Slide See Installation Manual Sections Figure 1 1 See Installation Manual Sections R5 09 Collars and R5 11 Socket Clamps FIGURE 1 Double Sit Down R5 A Use liquid thread lock such as...

Page 213: ...lti stage baked on powder coat finish HARDWARE Shall be stainless steel zinc nickel plated or galvanized as required to resist rust and corrosion Step 1 Attach Double Slide to deck See Note B Step 2 L...

Page 214: ...s to eliminate the common problem of thread seizure in stainless steel hardware by serving as a lubricant during assembly B This Assembly requires additional Assembly Pages See also Assembly Page R5 0...

Page 215: ...5 9199 International HALF WALL HANDLE ASSEMBLY R5 1309 Rev G Page 2 of 3 Half Wall to Deck Connection Figure 1 Half Wall to Socket Clamp Connection Figure 2 3 8 x 1 O D Washer 2 Pl 3 8 x 1 1 4 Button...

Page 216: ...99 International HALF WALL HANDLE ASSEMBLY R5 1309 Rev G Page 3 of 3 VARIES See Pg R5 11 9103062 TR 9333002 9413002 Half Wall Socket Clamp Assembly Bolt Button Head 3 8 x 1 1 4 Washer Flat 3 8 x 1 x 1...

Page 217: ......

Page 218: ...ommon problem of thread seizure in stainless steel hardware by serving as a lubricant during assembly B Refer to Installation Manual for 09 Collars and 11 Socket Clamps assembly instructions C Use app...

Page 219: ...Step 1 Locate and attach collars to posts at height shown in Front Elevation See Note B Height shown from top of deck to top of collar Step 3 Attach Transition Wall to posts using Socket Clamps as sho...

Page 220: ...l zinc nickel plated or galvanized as required to resist rust and corrosion R5 TRANSITION WALL Part DESCRIPTION QTY Varies Transition Wall R5 1 HS 1001 R5 Socket Clamp Set R5 2 9103062 TR Bolt Button...

Page 221: ......

Page 222: ...Do not pour concrete until the equipment is completely assembled leveled and plumbed Concrete must be allowed to cure completely before using the equipment at least 72 hours C Refer to Installation Ma...

Page 223: ...th shown See Note D 24 610mm 453 8 1153mm 445 8 1133mm Top View Footing Layout Step 1 Refer to Footing Layout and mark footing hole location Dig 1 18 footing hole Refer to Footing Detail for depth and...

Page 224: ...AWL TUBE ELBOW MF 3 8 Lock Nut 3 8 x 1 O D Washer 3 8 x 1 O D Washer 3 8 x 1 1 4 Button Head Bolt FIGURE 2 3 8 x 1 3 8 Shoulder Bolt 1 2 SAE Washer MOUNTING LUG SOCKET CLAMP ASSEMBLY Figure 1 1 Step 2...

Page 225: ...x 1 O D Washer 3 8 Black Cap Nut Figure 1 2 Step 6 Attach Crawl Tube Entrapment Blocker to Tube Panels as shown in Figure 3 See Note A Step 7 Place Tube Support into footing hole and attach to Tube S...

Page 226: ...180 Deg Crawl Tube Entrapment Blocker 1 GF 7007 Mounting Lug R5 8 HS 1001 R5 Socket Clamp Set R5 8 S 1708 STRT Straight Tube Support 1 9103052 TR Bolt Button Head 3 8 x 1 2 9103062 TR Bolt Button Head...

Page 227: ......

Page 228: ...Nut 3 8 x2 1 2 ShOUld i 1 2 SAE _ waSher I cD I I I I Figure 2 Figure 3 114 x1 3 8 Socket Hd Cap Screw Mounting Block Bottom Assembly View 3 8 I Washer l 6 PI I 3 8 x1 1 2 Hex Bolt Figure 1 See Figure...

Page 229: ...ashers 9333002 Step 3 8 1 2 SAE Washers 9345002 Attach Belt Bridge Walls to post collars as 16 3 8 Lock Nuts 9413002 shown in Figure 2 4 3 8 x2 Barrel Nuts 9443092 TR Step 4 Pre Assembled Attach Belt...

Page 230: ...completely before using the equipment at least 72 hours C Refer to Installation Manual 1708 Tube Support R5 1601 Panel Type 1 assembly instructions for R5 installation and R3 5 1600 for R3 5 installa...

Page 231: ...FILL GROUND COVER Impact attenuating resilient surfacing 9 compacted or 12 uncompressed depth Compacted depth shown See Note D Footing Detail 18 457mm 27 686mm Step 1 Refer to Footing Layout and mark...

Page 232: ...sher 3 8 x 1 O D Washer 3 8 x 2 1 4 Button Head Bolt 3 8 x 1 O D Washer 3 8 x 1 Button Head Bolt FIGURE 3 TUBE STRAIGHT 24 CRAWL TUBE PANEL FIGURE 2 ROTO PANEL ROUND TUBE STRAIGHT 24 Step 2b For R3 5...

Page 233: ...e using this equipment See Note B Step 6 Place appropriate compliant protective surfacing under and around Tube Panel See Note D Step 3 Attach panel to deck and collars Place Straight Tube Support in...

Page 234: ...DESCRIPTION QTY DE 1524 Tube Straight 24 1 S 1600 R35T Panel Round R3 5 1 S 1708 STRT12 Straight Tube Support 1 9103062 TR Bolt Button Head 3 8 x 1 1 4 3 9103102 TR Bolt Button Head 3 8 x 2 1 4 12 93...

Page 235: ......

Page 236: ...allation Make sure distance between the bottom of the deck and the top of the panel s is less than 3 1 2 or greater than 9 to avoid head and neck entrapment D Use appropriate compliant protective surf...

Page 237: ...tion Deck Mt 2 Pl Ground Mt 4 Pl PANEL front Panel to Deck Connection 2 Pl Figure 2 3 8 x 1 O D Washer 3 8 x 1 1 4 Button Head Bolt 3 8 Lock Nut 2 Pl 3 8 x 1 O D Washer 2 Pl 3 8 x 1 3 4 Button Head Bo...

Page 238: ...Inc www playcraftsystems com For Customer Service Call 800 333 8519 U S A or 541 955 9199 International PANEL TYPE 1 Rotomolded LLDPE R5 1601 Rev G Page 3 of 3 Parts List Ground Mt VARIES See Pg R5 1...

Page 239: ......

Page 240: ...er collar Under Deck Installation Make sure distance between the bottom of the deck and the top of the panel s is less than 3 1 2 or greater than 9 to avoid head and neck entrapment D Use appropriate...

Page 241: ...3 8 x 1 O D Washer 3 8 x 1 1 4 Button Head Bolt 3 8 x 1 O D Washer 3 8 x 1 Button Head Bolt 2 Pl 3 8 x 1 O D Washer 2 Pl PANEL front 1 2 SAE Washer 2 Pl FLAT PANEL BRACKET 3 8 x 5 8 Barrel Nut 2 Pl D...

Page 242: ...der coat finish HARDWARE Shall be stainless steel zinc nickel plated or galvanized as required to resist rust and corrosion Specifications 1 2 2 2 4 2 2 8 6 2 4 Installation Manufactured by Krauss Cra...

Page 243: ......

Page 244: ...tely assembled leveled and plumbed Concrete must be allowed to cure completely before using the equipment at least 72 hours C Refer to Installation Manual for 09 Collars and 11 Socket Clamps installat...

Page 245: ...ee Table X See Table Y Footing Detail Step 1 Refer to Footing Layout and mark footing hole location Dig 1 12 footing hole Refer to Footing Detail for depth and details IMPORTANT For areas with soft so...

Page 246: ...T 3 8 NUTSERT MOUNTING LUG 1 2 SAE Washer 3 8 x 1 3 8 Shoulder Bolt SOCKET CLAMP ASSEMBLY FIGURE 3 FIGURE 2 Step 2 Factory Assembled Install Nutsert into Table Support as shown in Figure 2 See Note A...

Page 247: ...3 8 x 3 4 Button Head Bolt 3 8 x 5 8 Barrel Nut 1 2 SAE Washer STORE PANEL COUNTER BRACKET 3 8 x 1 O D Washer 3 8 x 3 4 Button Head Bolt 1 2 SAE Washer 3 8 x 5 8 Barrel Nut MAIN PANEL Step 4 Refer to...

Page 248: ...AE Washer 3 8 x 5 8 Barrel Nut SEAT STORE PANEL COUNTER BRACKET FIGURE 7 SEAT SUPPORT STORE PANEL COUNTER BRACKET 3 8 x 5 8 Barrel Nut 3 8 x 1 O D Washer 3 8 x 3 4 Button Head Bolt 1 2 SAE Washer FIGU...

Page 249: ...NTER BRACKET TABLE Step 9 Fully tighten all fasteners according to the TIGHTENING TORQUE FOR HARDWARE section of the Installation Manual Step 10 Plumb and level entire component Pour concrete into foo...

Page 250: ...F 7102 T Clubhouse Panels R5 Table 1 GG 8113 Mounting Lug R3 5 16 HS 1001 R5 Socket Clamp Set R5 16 9103032 TR Bolt Button Head 3 8 x 3 4 32 9103072 TR Bolt Button Head 3 8 x 1 1 2 1 9143062 TR Bolt S...

Page 251: ...CKET Shall be precision laser cut and formed from 3 16 sheet steel and will have a multi stage baked on powder coat finish SOCKET CLAMPS Shall be two part and precision die cast from a high strength a...

Page 252: ...serving as a lubricant during assembly B Do not pour concrete until the equipment is completely assembled leveled and plumbed Concrete must be allowed to cure completely before using the equipment at...

Page 253: ...g Detail for depth and details IMPORTANT For areas with soft soil conditions larger footings may be required Footing depth must be adjusted to compensate for the depth thickness requirements of select...

Page 254: ...ooting hole and attach to deck as shown in Figure 3 See Note A Step 5 Fully tighten all fasteners according to the TIGHTENING TORQUE FOR HARDWARE section of the Installation Manual Step 6 Plumb and le...

Page 255: ...ead 3 8 x 1 3 4 4 9123032 Bolt Hex 3 8 x 3 4 2 9333002 Washer Flat 3 8 x 1 O D x 100 thick 10 9413002 Nut Lock 3 8 4 24 POLY WAVE SLIDE V2 Part DESCRIPTION QTY 111240 2 2 Poly Wave Slide Vers2 1 FS 17...

Page 256: ...Sit Down Bar and R3 5 1305 Double Sit Down Panel D Exit height must be between 7 180mm and 15 380mm from finish grade for slides with an elevation greater than 48 For slide elevations no greater than...

Page 257: ...1 of the Installation Manual Adjust footing depth with blocking to meet required exit height See Note D Finish Grade Footing Depth Dimensions Support Leg Deck Height SD1 SD2 LD1 LD2 30 NA NA 31 1 2 8...

Page 258: ...DOUBLE SLIDE 1702 Page 3 of 7 Rev E 7 18 2009 93 16 233mm 93 16 233mm 185 16 466mm 575 16 1456mm 93 16 233mm 93 16 233mm R5 Top View Footing Layouts 36 Double Slide 48 Double Slide 60 Double Slide 72...

Page 259: ...BLE SLIDE 1702 Page 4 of 7 Rev E 7 18 2009 185 16 466mm 93 16 233mm 4115 16 1065mm 1017 16 2577mm 93 16 233mm 471 2 1207mm 10211 16 2609mm 93 16 233mm 5813 16 1494mm 185 16 466mm 93 16 233mm R3 5 Top...

Page 260: ...s into the footing holes and attach the face of the double slide to the face of the R5 deck as shown in Figure 1 3 See Note A For R3 5 Double Slide only Place the Double Slide Leg and Supports into th...

Page 261: ...6 Plumb and level entire component Pour concrete into footing hole Allow at least 72 hours to cure before using this equipment See Note B and D Step 7 Place appropriate compliant protective surfacing...

Page 262: ...ts List Part DESCRIPTION QTY CG 8128 Slide Spacer R3 5 1 DE 4806 60 Doulbe Slide 1 FS 1702 Double Slide Leg 1 FS 1704 Wave Slide Support 2 9103032 TR Bolt Button Head 3 8 x 3 4 4 9103142 TR Bolt Butto...

Page 263: ......

Page 264: ...lars and 11 Socket Clamps installation instructions D For slides with an entry elevation of 48 1219mm or greater the exit height must be between 7 180mm and 15 380mm from finish grade For slides with...

Page 265: ...shown See Note D 539 16 1361mm 481 4 1225mm 9 228mm 441 16 1120mm 3 76mm 24 610mm 12 305mm 18 457mm 2 Plcs Step 1 Refer to Footing Layout and mark footing hole locations Dig 2 12 footing holes and 1 x...

Page 266: ...BLY INSTALLATION INSTRUCTIONS 481 4 1225mm 539 16 1361mm 903 4 2306mm 963 4 2458mm 91 16 230mm 443 16 1122mm 237 16 595mm 3313 16 859mm 18 457mm 2 Plcs 24 610mm 12 305mm C L Top View Footing Layout 84...

Page 267: ...er 3 8 x 2 1 2 Button Head Bolt DECK 3 8 x 2 Barrel Nut 1 2 SAE Washer MOUNTING BLOCK BOTTOM MOUNTING BLOCK TOP 1 4 x 1 3 8 Socket Head Screw Figure 1 3 3 8 x 1 1 2 Button Head Bolt 3 8 x 1 O D Washer...

Page 268: ...4 x 1 3 8 Socket Head Screw 1 2 SAE Washer 3 8 x 2 Barrel Nut Figure 1 4 WALL DECK 3 8 Lock Nut 3 8 x 1 O D Washer 3 8 x 1 O D Washer 3 8 x 1 1 4 Button Head Bolt Figure 1 5 FIGURE 2 DECK 3 8 x 1 O D...

Page 269: ...FIGURE 3 SPACER HOOD Figure 1 6 Tek Screw 1 4 x 1 1 4 1 4 x 1 OD Fender Washer HOOD WALL 3 8 x 2 3 4 Button Head Bolt 3 8 x 1 O D Washer DECK 3 8 x 1 O D Washer 3 8 Lock Nut CURVED ENTRY FIGURE 4 Step...

Page 270: ...asher 3 8 x 1 3 4 Button Head Bolt SPIRAL SECTION SPIRAL SECTION FIGURE 7 SUPPORT BRACKET 3 8 x 1 3 4 Button Head Bolt 3 8 x 1 O D Washer CURVED ENTRY SPIRAL SECTION FIGURE 6 Step 11 Secure Curved Ent...

Page 271: ...7 Step 14 Place Slide Support in footing hole and attach to Support Bracket as shown in Figure 7 See Note A Step 15 Place Slide Leg in footing hole and attach to Exit Section as shown in Figure 1 8 Se...

Page 272: ...125 thk 2 9333002 Washer Flat 3 8 x 1 O D x 100 thick 63 9345002 Washer Flat SAE 1 2 10 9413002 Nut Lock 3 8 16 9443052 TR Nut Barrel 3 8 x 1 1 8 BH 4 9443092 TR Nut Barrel 3 8 x 2 BH 4 R3 5 SPIRAL SL...

Page 273: ...125 thk 2 9333002 Washer Flat 3 8 x 1 O D x 100 thick 68 9345002 Washer Flat SAE 1 2 10 9413002 Nut Lock 3 8 16 9443052 TR Nut Barrel 3 8 x 1 1 8 BH 4 9443092 TR Nut Barrel 3 8 x 2 BH 4 R3 5 SPIRAL S...

Page 274: ...125 thk 2 9333002 Washer Flat 3 8 x 1 O D x 100 thick 73 9345002 Washer Flat SAE 1 2 10 9413002 Nut Lock 3 8 16 9443052 TR Nut Barrel 3 8 x 1 1 8 BH 4 9443092 TR Nut Barrel 3 8 x 2 BH 4 R3 5 SPIRAL S...

Page 275: ...have a multi stage baked on powder coat finish TWISTER SIT DOWN SIDE GUARD CANADA Shall be fabricated using 1 029 14 gauge steel tubing with 10 gauge HR steel and will have a multi stage baked on pow...

Page 276: ...try 1708 Tube Supports Assembly 1710 Twister Slide 1710 SUP Twister Slide Support Assembly and 1709 YOUR SLIDE Portal Slide Configuration installation instructions D For slides with an entry elevation...

Page 277: ...e Installers Manual 2b Stone drain rock Undisturbed Soil Top of Soil Finish Grade Elevation View Footing Detail 18 457mm Typ 12 305mm 24 610mm Top View Footing Layout Step 1 Refer to Footing Layout an...

Page 278: ...3 8 x 1 O D Washer 3 8 x 1 O D Washer 3 8 Lock Nut FIGURE 4 TUBE SUPPORT KEE CLAMP TUBE SUPPORT BRACKET 3 8 x 1 1 2 Button Head Bolt 3 8 x 1 O D Washer 3 8 x 1 O D Washer 3 8 Lock Nut 3 8 x 1 1 4 But...

Page 279: ...BE SUPPORT FIGURE 7 TWISTER SECTION TWISTER SECTION 3 8 x 1 3 4 Button Head Bolt 3 8 x 1 O D Washer FIGURE 8 TWISTER SECTION TWISTER SECTION TWISTER SUPPORT 3 8 x 1 Button Head Bolt 3 8 x 1 O D Washer...

Page 280: ...E SUPPORTS Shall be an assembly with two components The Leg shall be fabricated using 2 375 O D 10 gauge steel tubing and 1 660 O D 11 gauge steel tubing with welded 1 4 3 16 thick steel caps and 5 8...

Page 281: ...BE TO TUBE JUNCTION W SUPPORT Part DESCRIPTION QTY S 1708 INCL238 Spiral Tube Slide Support 2 375 O D 1 9103062 TR Bolt Button Head 3 8 x 1 1 4 9 9333002 Washer Flat 3 8 x 1 O D x 100 thick 18 9413002...

Page 282: ...2014 18011 Page 1 of 4 curing helps to eliminate the common problem of thread seizure in stainless steel hardware by serving as a lubricant during assembly A Use liquid thread lock such as Loctite wit...

Page 283: ...URE 3 3 8 Black Cap Nut QUAD ROOF LEFT SIDE ROOF SECTION Head Bolt 3 8 x 1 Button Washer 3 8 x 1 O D 3 8 x 1 O D Washer QUAD ROOF RIGHT SIDE ROOF SECTION Attach the Left Side Roof Section to the Right...

Page 284: ...A Attach Quad Roof Cap to Roof Sections as shown Step 3 Step 4 For Large Steel Roof Only Attach Skirt Connectors to Roof Sections as shown in Figure 5 See Note A FIGURE 4 3 8 x 1 Button Head Bolt Nut...

Page 285: ...racket 4 BF 0587 Large Quad Roof Left Side Roof Section 4 BF 0588 Large Quad Roof Right Side Roof Section 4 CE 0050 Quad Roof Cap 1 9103052 TR Bolt Button Head 3 8 x 1 120 9103062 TR Bolt Button Head...

Page 286: ...e Roof Figure 1 3 Figures 1 1 1 4 Remove canopy from Shade Canopy Roof in high wind and heavy snow conditions Block protrusions while C canopy is removed to maintain CPSC ASTM compliance A Use liquid...

Page 287: ...factured by Krauss Craft Inc www playcraftsystems com SHADE CANOPY SQUARE ROOF INSTALLATION INSTRUCTIONS Rev B 11 9 2012 18021 Page 2 of 6 Dimension taken from center of bolt to center of bolt Dimensi...

Page 288: ...Y SUPPORT LEG CANOPY POST Step 3 Insert Rafters into Rafter Hub until Rafters contact the rafter stops Secure Rafters to Rafter Hub as shown in Figure 3 NOTE Insure the lower end of all Rafters are at...

Page 289: ...Square Dr Tek Screw Figure 1 2 Step 5 Insert Wire Cable through perimeter of Canopy Square Step 6 Attach Wire Cable Clamp to Wire Cable as shown in Figure 1 2 RETAINER BASE CLAMP WIRE CABLE NUT CLAMP...

Page 290: ...nopy Jack Screws as shown in Figure 1 4 Step 9 Adjust Wire Cable overlap and Wire Clamp until Canopy is taut and D Rings are secure against retainers Slide Wire Cable around until Wire Cable Clamp is...

Page 291: ...oof Canopy Support Leg shall have a multi stage baked on powder coat finish SHADE CANOPY SQUARE Shall be UV mildew resistant woven acrylic fabric folded and stitched for strength and to accommodate st...

Page 292: ...g assembly B An appropriate energy absorbing safety surface is required under and around all playground equipment Loose fill protective surfacing is shown only as an example for the purpose of this as...

Page 293: ...5 8 L Flanged Bearing WHEEL HUB 5 8 x 7 8 x 5 8 L Flanged Bearing FIGURE 2 1 2 Washer x 116 Thick 1 2 x 1 1 2 Button Head Bolt STEERING WHEEL BRACKET R5 SPLIT COLLAR HALF 1 2 Lock Nut 1 2 Washer x 116...

Page 294: ...1 4 x 1 1 4 BH TR Tek Screw STEERING WHEEL BRACKET STEERING WHEEL BRACKET 3 8 x 1 Button Head Bolt 3 8 x 7 8 O D Washer WHEEL HUB 1 2 x 1 1 4 O D Washer 1 2 Thin Lock Nut DRIVER WHEEL CASTING FIGURE 5...

Page 295: ...EL HUB 1 2 x 1 1 4 O D Washer 1 2 Thin Lock Nut 10 Pan Head Screw WHEEL BASE WHEEL INSERT 3 8 x 1 3 8 Barrel Nut WHEEL HUB SPACER FIGURE 6 Step 5 Attach Ships Wheel to Steering Wheel Bracket as shown...

Page 296: ...1 1 4 OD 1 9415132 Nut Lock 1 2 4 9425002 Nut Lock 1 2 Thin 1 9335002 Washer Flat 1 2 116 thick 8 451172 Hex Key Wrench 1 8 SA 1 S 1812 R Part DESCRIPTION QTY BF 7068 Split Collar Half R5 1 FS 1812 R...

Page 297: ......

Page 298: ...ps installation instructions C The maximum height of rungs at grasping point from the top of the protective surfacing varies by age group Ages 2 5 60 1524mm above protective surfacing Ages 5 12 84 213...

Page 299: ...UNTING BLOCK BOTTOM 1 2 SAE Washer 3 8 x 2 Barrel Nut R3 5 Assembly 3 8 x 1 Button Head Bolt 3 8 x 7 8 O D Thick Washer CRUNCH HANDLE Revolution Assembly Step 1 For R5 and R3 5 Versions locate and att...

Page 300: ...t finish MOUNTING BLOCKS Shall be two part and precision die cast from a high strength aluminum alloy The Mounting Blocks have a multi stage baked on powder coat finish HARDWARE Shall be stainless ste...

Page 301: ......

Page 302: ...yground equipment can present a serious safety hazard Impact attenuating surfacing is required under and around all playground equipment and must be maintained For replacement parts additional mainten...

Page 303: ...r plans for the site and consider the following important questions 1 Will the equipment be visible and accessible to the public 2 Will it be clearly separated from streets bike paths and playing fiel...

Page 304: ...blication is free The American Society for Testing and Materials ASTM has published two related voluntary standards Standard F 1292 is entitled Standard Specifications for Impact Attenuation Systems U...

Page 305: ...d equipment for preschool play locate this equipment at a sufficient distance from the older children s play area to minimize potential social conflicts Concrete Footings Verify that concrete footings...

Page 306: ...hat each item that was NOT checked OK was either fixed on the spot or that the problem was carefully documented for repair on a Work Order Establish firm policies concerning the time frame allowed for...

Page 307: ...factors noted above and any historical patterns that have been observed Inspection Repair Forms Creating Safety inspection and Repair Work Order Forms We have included with this manual a separate shee...

Page 308: ...espective attachment hardware are secure and intact No ropes or strings have been attached to equipment Suggested PERIODIC Playground Maintenance Safety Inspection Points The Site Daily maintenance ha...

Page 309: ...ave been inspected for integrity Rubber seats are not split and internal metal reinforcements are not exposed Seats are at ______ inches elevation proper elevations for each type of swing are specifie...

Page 310: ...ng material around and beneath bridge is acceptable All attachment hardware is in place and secure Bearing points have been inspected for integrity and unacceptable wear Supporting bolts are secure Ha...

Page 311: ...s Arch Climbers etc Safety surfacing material around and beneath stationary accessory is acceptable All connecting hardware is in place and secure All welds are sound Accessory shows no sign of horizo...

Page 312: ...pairs in the field and are not intended to provide repair instructions for all situations If you have any questions about equipment repair for components listed in the following or for repair of equip...

Page 313: ...es A Heat guns are available through most hardware stores B ln most cases damaged plastic cannot be repaired to its original condition Replacement of Hardware Replace all missing worn and or damaged h...

Page 314: ...Playground Equipment Maintenance Guidelines Page 13 of 13 NOTES...

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