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Parker AC30V Series, Product Manual

The Parker AC30V Series includes a Safety & Quickstart Booklet to ensure you get started safely and efficiently. You can easily download the manual for free from our website to better understand your product and maximize its performance. A must-have resource for all AC30V Series users. Download it from manualshive.com.

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Installation   

4-27

 

AC30V Variable Speed Drive 

APPLICATION 3:  PRESETS SPEEDS 

RELAY 01

(X14/01)
(X14/02)

RELAY 02

(X14/03)
(X14/04)

ANIN 01 

(X11/01)

ANIN 02 

(X11/02)

RAMP

0486 

Acceleration Time

SPEED SETPOINT

SPEED TRIM

RUNNING

NOT TRIPPED

CURRENT LIMIT

V/F SHAPING

CT

VT

V

F

PWM CONTROL

I FDBK

F

V

F

V

0484 

Seq Stop Method

DIGIN 01

 (X13/02)

DIGIN 02 

(X13/03)

DIGIN 03 

(X13/04)

DIGIN 04

 (X12/01)

DIGIN 05

 (X12/02)

DIGIN 06

 (X12/03)

DIGIN 07

 (X12/04)

RUN

PRESET SELECT 2
PRESET SELECT 3
NOT COAST STOP
NOT QUICKSTOP
TRIP RESET

PRESET SELECT 1

0422 

Vhz Shape 

0457 

Base Frequency 

0447 

Fixed Boost 

0455 

Rated Motor Current

FEEDBACKS

ANOUT 01 

(X11/03)

ANOUT 02 

(X11/04)

SPEED DEMAND

MOTOR CURRENT

1916  

Preset Speed 0 

1917  

Preset Speed 1 

1918  

Preset Speed 2 

1919  

Preset Speed 3 

1920  

Preset Speed 4 

1921  

Preset Speed 5 

1922  

Preset Speed 6 

1923  

Preset Speed 7 

    0V        0V         0V           0
    0V        0V        24V          1
    0V       24V        0V           2
    0V       24V       24V          3
   24V       0V         0V           4
   24V      24V        0V           5
   24V       0V        24V          6
   24V      24V       24V          7

SEQUENCING LOGIC

Application 3:

“Speed Presets”

IDEAL FOR GENERAL PURPOSE APPLICATIONS 
REQUIRING MULTIPLE DISCRETE SPEED LEVELS

Speeds

Preset

1   Setup

2   Clean

3   Operate  1

4   Operate  2

MIN /MAX SPEED

1265 

Ref Max Speed Clamp

1264 

Ref Min Speed Clamp

0487 

Deceleration Time

0504 

Stop Ramp Time

0508 

Quickstop Ramp Time

 

Presets Speeds Application 

 

This is ideal for applications requiring multiple discrete speed levels. 

 

The setpoint is selected from either the sum of the analogue inputs, (as in Application 1 and known here as PRESET 0), or as one of up to seven 

other pre-defined speed levels.  These are selected using DIN2, DIN3 and DIN4, refer to the Truth Table above. 

 

Edit parameters 

P

1917 to 

P

1923 on the keypad to re-define the speed levels of PRESET 1 to PRESET 7. Reverse direction is achieved by 

entering a negative speed setpoint. 

Summary of Contents for AC30V Series

Page 1: ...l aerospace aerospace climate control climate control electromechanical filtration filtration fluid gas handling fluid gas handling hydraulics hydraulics pneumatics pneumatics process control process...

Page 2: ...e application follow applicable industry standards and follow the information concerning the product in the current product catalogue and in any other materials provided from Parker Hannifin Corporati...

Page 3: ...been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or corect omissions Parker Hannifin Manufacturing Limited cannot accept responsibility for dam...

Page 4: ...ain Cable 4 13 Electrical Installation 4 14 Wiring Instructions 4 14 Power Wiring Connections 4 15 Control Module Cover Removal 4 16 Control Module Removal 4 17 Control Wiring Connections 4 18 Wiring...

Page 5: ...em 7 6 Navigating the Menu System 7 6 Changing a Parameter Value 7 6 Trips and other information displays 7 7 Setting the display language 7 7 Setting the display language to Custom 7 7 Chapter 8 Menu...

Page 6: ...sters 3 A 7 Read Input Registers 4 A 7 Write Single Register 6 A 7 Write Multiple Registers 16 A 7 Modbus Exception Codes A 8 Illegal Function 01 A 8 Illegal Data Address 02 A 8 Illegal Data Value 03...

Page 7: ...60 Modbus RTU Option D 61 Modbus TCP Option D 62 Motor Load D 63 Motor Nameplate D 66 Motor Sequencer D 67 Pattern Generator D 68 PID D 69 PMAC Flycatching D 71 PMAC Motor Data D 72 PMAC SVC D 74 Pow...

Page 8: ...ng Fans F 3 Electrical Ratings 400V Build Variant F 4 Input Fuse Ratings Europe F 10 Input Fuse Ratings North America and Canada F 11 Internal Dynamic Brake Switch F 12 Supply Short Circuit Rating F 1...

Page 9: ...ein or any other associated operation The information given is intended to highlight safety issues and to enable the user to obtain maximum benefit from the equipment Complete the following table for...

Page 10: ...motor must be connected to an appropriate safety earth 3 Ensure all incoming supplies are isolated before working on the equipment Be aware that there may be more than one supply connection to the dri...

Page 11: ...the highest system voltage Thermal sensors contained within the motor must have at least basic insulation All exposed metalwork in the Inverter is protected by basic insulation and bonded to a safety...

Page 12: ...unintended operating conditions the drive may not operate as intended In particular Stored energy might not discharge to safe levels as quickly as suggested and can still be present even though the d...

Page 13: ...nformation before proceeding with the installation and operation of this unit It is important that you pass this manual on to any new user of this unit HOW THE MANUAL IS ORGANISED This Engineering Ref...

Page 14: ...it decide on the best menu level for the Keypad where supplied Programming Parker Drive Quicktool pc programming tool Know your application Install the Parker Drive Quicktool PDQ after downloading it...

Page 15: ...e product code on the rating label conforms to your requirement If the unit is not being installed immediately store the unit in a well ventilated place away from high temperatures humidity dust or me...

Page 16: ...0 32 27 11 15 23 21 F 31V 4F0038 B 0000 18 25 38 36 15 20 32 27 F 31V 4G0045 B 0000 22 30 45 40 18 25 38 36 G 31V 4G0060 B 0000 30 40 60 52 22 30 45 40 G 31V 4G0073 B 0000 37 50 73 65 30 40 60 52 G 31...

Page 17: ...lethal toxic fumes Save the packaging in case of return Improper packaging can result in transit damage Use a safe and suitable lifting procedure when moving the unit Never lift the unit by its termin...

Page 18: ...of field fittable I O Options Control Module Cover Removable Fan Cassette Frames D J only Can be removed for cleaning and replacement see Fan Cassette in Chapter 11 Top Terminal Cover Integrated Ether...

Page 19: ...d Loop Vector require autotune PMAC motor Sensorless Vector Control Skip Frequencies Skip frequencies with adjustable skip band width Preset Speeds User selectable preset speeds Stopping Modes Ramp Co...

Page 20: ...SMPS DC DC Main cooling Fan s 24V PWM ISOLATION DB control stack temperature POWER CONTROL Switched fan supply DB EEPROM Precharge Control Control Module LINK customer accessible serviceable testable...

Page 21: ...erter stage M1 U M2 V M3 W Iu IW DC DB DC PE DC DC SMPS DC DC Main cooling Fan s 24V PWM ISOLATION DB control stack temperature POWER CONTROL Switched fan supply DB EEPROM Precharge Control Control Mo...

Page 22: ...l EEPROM CM Interface PCB PE PE 7 x gate drive 7 x Vce sense 4 way cable assy L1 L2 L3 sense precharge relay control fan supply in switched supply out heatsink thermistor SELV fan control SMPS accessi...

Page 23: ...5 0 25 125 0 4 92 100 0 3 93 12 5 0 49 255 0 10 0 Frame F 10 0kg 22 lbs 383 0 15 07 370 0 14 5 6 5 0 25 150 0 5 90 125 0 4 92 12 5 0 49 255 0 10 0 Frame G 22 3kg 49 2 lbs 480 0 18 90 465 0 18 31 7 25...

Page 24: ...e Speed Drive DIMENSIONS FOR CUBICLE MOUNT INSTALLATION FRAME K Fixings for main cover 15 16 17 99 50 47 51 57 0 59 2 36 7 87 15 75 Figure 4 2 Mechanical Dimensions for AC30V Drive Frame K All dimensi...

Page 25: ...cooling of the drive and that heat generated by other adjacent equipment is not transmitted to the drive Be aware that other equipment may have its own clearance requirements When mounting two or mor...

Page 26: ...holes for cubicle mount Frames D E F G The brackets can be moved up down by using the alternative holes which are set at 15mm intervals Frames H J K Have a single mounting plate which cannot be moved...

Page 27: ...icle allows you to use a smaller cubicle because much of the heat generated by the drive is dissipated outside the cubicle Figure 4 4 Mechanical Dimensions for Through Panel Frames D E AC30V Drive Mod...

Page 28: ...ve Models W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 H1 H2 H3 H4 Fixings Mounting Kits Frame F 200 7 87 150 5 90 25 0 98 129 5 07 12 0 47 0 1 0 003 20 5 0 80 170 6 7 72 2 83 181 7 12 127 5 0 381 15 0 359 14 1...

Page 29: ...00000000000 0000000000000000 0000000000000000 rom 0000000000000000 oooooooooooooooo D 0000000000000000 oo 000 000000 0 0000 00 00 0000000000000000 ooocoooooooocooo ON ooococoooooooooo MN 0000000000000...

Page 30: ...heat generated by the drive is dissipated outside the cubicle Figure 4 7 Mechanical Dimensions for Through Panel Frame J AC30V Drive All dimensions are in millimetres inches Fixings 8 x 9 0mm holes M8...

Page 31: ...k Maintain minimum clearances for ventilation as given in the tables below to ensure adequate cooling of the drive and that heat generated by other adjacent equipment is not transmitted to the drive B...

Page 32: ...or mounting 1 Unscrew and remove mounting bracket s 2 Remove Control Module Cover see page 4 16 3 Remove Control Module see page 4 17 COVER REMOVAL INSTRUCTIONS ALL FRAMES 4 Top Bottom Cover Removal I...

Page 33: ...the right to release the catch and then slide off cover Bottom Cover To remove bottom cover insert a screwdriver into the slot and move to the left to release the catch and then slide off cover Frame...

Page 34: ...me D LA502668 Frame E LA502669 Frame F LA502670 Frame G LA502471 Frame H LA502472 Frame J LA502793 Frame K not applicable 6 Tighten all screws in place as shown according to panel insert requirements...

Page 35: ...s are standard with C2 filtering products and can also be obtained from Parker using the following part numbers Frame E Illustrated The part numbers for the cabling bracket kits are Frame D LA501935U0...

Page 36: ...manently earthed according to EN 61800 5 1 see below Protect the incoming mains supply using a suitable fuse or circuit breaker circuit breaker types RCD ELCB GFCI are not recommended IMPORTANT The dr...

Page 37: ...e Terminal Tightening Torques table page 4 32 Earth Earth Earth Stud Earth Earth fuses Circuit Breaker Filter optional AC Motor Chokes Only on long cable runs 50m Note Cable clamps and earthing bracke...

Page 38: ...ol Module Cover Removal To gain access to the control wiring first remove the control module cover as follows 1 First remove the GKP by pulling from the top down and remove 2 Undo the screw and slide...

Page 39: ...dule Removal WARNING Isolate supply before plugging or unplugging control unit to the power stack 1 Unscrew captive screw 2 Lift lower edge of assembly 4 Lift assembly away from Power Stack 3 Slide as...

Page 40: ...t B X11 05 10V reference X11 06 10V reference X12 01 LH DIGIN 04 DIGOUT 01 X12 02 DIGIN 05 DIGOUT 02 X12 03 DIGIN 06 DIGOUT 03 X12 04 DIGIN 07 DIGOUT 04 X12 05 User 24V output X12 06 0V Terminal Cable...

Page 41: ...ull wiring for push button starting The other diagrams show the full wiring for single wire starting When you load an Application the input and output parameters shown in these diagrams default to the...

Page 42: ...structions for Local Control Wiring as detailed above Install using minimum connections suitable for Application 0 only or refer to the appropriate control wiring for your system Note You can still op...

Page 43: ...F V F V 0484 Seq Stop Method DIGIN 01 X13 02 DIGIN 02 X13 03 DIGIN 03 X13 04 DIGIN 04 X12 01 DIGIN 05 X12 02 DIGIN 06 X12 03 DIGIN 07 X12 04 SEQUENCING LOGIC RUN JOG NOT STOP NOT COAST STOP NOT QUICK...

Page 44: ...2102 11 05 I 111011 I 111 02 1 I 111 00 I I 11 1 o3 1 I 11t04 l Cf t LL 1 0 1 w z z z 0 0 0 w 0 a 1 0 0 1 0 w w 0 en w w 0 0 a w 0 w en w 0 w a 1 a en 0 en a 0 1 1 en w 1 z w z en 5 w r 0 0 1 a 0 0 z...

Page 45: ...ion 1 Auto Manual Control IDEAL FOR AUTOMATIC CONTROL APPLICATIONS WITH LIMIT SWITCHES OR PROXIMITY TRANSDUCERS AUTOMATIC Pump Auto Manual Selector Auto Speed Reference Level Limit Switch Level Sensor...

Page 46: ...2 1 I 111os 1 I 111011 I 111 02 1 I 111 061 I 111 03 1 I 111 04 1 1 Cf u f E Cl f w z 0 z z 0 5 w f E 0 a Cl 0 0 f w w w Cl w a Cl Cl w 0 w w 0 w a f a 0 E a 0 Cll f J J w w f z z w z z 5 w J J 0 0 f...

Page 47: ...4 RUN LOWER SPEED RAISE LOWER RESET NOT COAST STOP NOT QUICKSTOP TRIP RESET RAISE SPEED 0422 Vhz Shape 0457 Base Frequency 0447 Fixed Boost 0455 Rated Motor Current FEEDBACKS ANOUT 01 X11 03 ANOUT 02...

Page 48: ...rim Wiring 1 w w c c a 1 cc 0 a _ _ 0 w w w w w w 1 z 3 1 z w c UJ z z u c 0 1 1 1 w a _ 0 5 w I I a w w LiJ 0 a z 3 1 1 c 0 0 t 0 N J 0 0 0 1 1 a _ z z 1 z 0 0 N A USERSUPPLY 0 110 230Vac 24Vdc 1 0 1...

Page 49: ...peed 5 1922 Preset Speed 6 1923 Preset Speed 7 0V 0V 0V 0 0V 0V 24V 1 0V 24V 0V 2 0V 24V 24V 3 24V 0V 0V 4 24V 24V 0V 5 24V 0V 24V 6 24V 24V 24V 7 SEQUENCING LOGIC Application 3 Speed Presets IDEAL FO...

Page 50: ...I 12101 1 I 12102 1 I 111051 I 111 01 1 I 11102 1 I 111 os l I 11to3 1 I 11t04 1 t r1 LL 1 2 0 1 w z ir z z 0 5 w 1 2 0 a 0 w 0 0 1 w w 0 J w 0 a 0 w 0 w w 0 w a 1 a 0 2 a 0 Ill 1 J J w w I z z w z z...

Page 51: ...OINT FEEDBACK CONTROL APPLICATIONS REGULATING VOLUME OR PRESSURE SUCH AS AIR HANDLING OR PUMPING Speed Setpoint Pressure or Volume Feedback Transducer PID CONTROL 1928 Proportional Gain 1929 Integral...

Page 52: ...02 1 1111os I 1111 01 I 1111 02 I 1111 06 I 1111 o3 I 1111 04 I 1 Cl 1 z z z 0 w a co E 0 Cl w 0 1 w Cl J w j w Cl u 0 Cl Cl w 0 w 0 a j j j 0 j E w j w 0 0 0 a 0 a a 0 co 1 J J j w w 1 z z w z z j 5...

Page 53: ...31V 4D0012 0 05 6 mm2 M4 ring crimp 0 229 2 5 mm2 31V 4E0016 31V 4E0023 0 05 6 mm2 M4 ring crimp 0 229 2 5 mm2 31V 4F0032 31V 4F0038 1 10 mm2 16 mm2 M4 ring crimp 0 229 2 5 mm2 31V 4G0045 31V 4G0060 3...

Page 54: ...12 lb in 1 8Nm 16 lb in Frame G 1 35Nm or 2 0Nm 12 lb in or 18 lb in 2 0Nm 18 lb in 2 0Nm 18 lb in 3 6Nm 32 lb in Frame H 20Nm Max 177 lb in 20Nm Max 177 lb in 2 0Nm 18 lb in 20Nm Max 177 lb in Frame...

Page 55: ...nection lead and screws If ordered and supplied with the drive the connection lead is NOT supplied to order the lead the part number is LA501991U300 Cut out details Gasket Reverse side of the GKP GKP...

Page 56: ...he default value determined by the AC30V s hardware configuration If this choice is left FALSE the setup wizard starts with all parameters with their previously set values Accepting each choice withou...

Page 57: ...ding on the network on which it is connected It may obtain an IP address using DHCP or Auto IP DHCP If the network has a DHCP Dynamic Host Communications Protocol server then the AC30V will obtain an...

Page 58: ...Mask 0928 Gateway Address found in menu Parameters Base Comms Ethernet The state of the Ethernet may be monitored using the parameter 0919 Ethernet State and from the Ethernet icon on the GKP status b...

Page 59: ...er Drive Quicktool Drive Maintenance task Perform the upgrade CAUTION DO NOT REMOVE POWER FROM THE DRIVE DURING THE FIRMWARE UPDATE Insert the SD in the Drive s SD slot Replace the GKP if necessary Th...

Page 60: ...MAIN POINTS Connect the associated equipment in the following order Frame E Illustrated Earth Stud Earth Earth VDR Note In a different place on Frame D G H J K fuses Circuit Breake r Filter optional...

Page 61: ...cable lengths An output choke may be fitted in the drive output to limit parasitic capacitive current to earth Screened cable has a higher parasitic capacitance to earth and may cause problems in sho...

Page 62: ...tive resistors We recommend using a thermal overload switch to protect the braking circuit Refer to page 5 4 The AC30V unit must be fitted with external braking resistors if braking is required WIRING...

Page 63: ...n a heatsink back panel and covered to prevent injury from burning There are four resistor values available The resistor can dissipate 10 x power rating for 5s but the continuous rating should not be...

Page 64: ...r rating of the resistors from the resistor manufacturer If this information is not available a large safety margin must be incorporated to ensure that the resistors are not overloaded By connecting t...

Page 65: ...In addition high frequency and dc components of earth leakage currents will flow under normal operating conditions Under certain fault conditions larger dc protective earth currents may flow The prot...

Page 66: ...911U003 Frame G Refer to Kit part number LA502471 Frame H Refer to Kit part number LA502472 Frame J Refer to Kit part number LA502793 Frame K Not applicable For installation information see Chapter 4...

Page 67: ...al Time Clock HA501836U001 7004 02 00 GPIO Motor Thermistor Input HA501836U001 7004 03 00 GPIO Motor Thermistor plus Real Time Clock HA501836U001 7004 04 00 Pulse Encoder plus Thermistor input HA50221...

Page 68: ...lling from the top down and remove Undo the screw and slide the control terminal cover down then remove Control Terminal Cover INSTALLATION DETAILS HAZARDOUS VOLTAGES may be present on GPIO module mot...

Page 69: ...series Variable Speed Drive Click the Option into place and tighten the retaining screw as shown below Squeeze moulding as shown to remove All other options as listed on page A 1 3 off General Purpos...

Page 70: ...Safe Stop 1 SS1 the external safety control unit causes the drive to decelerate to rest Once at rest it invokes STO in the AC30V Please refer to EN61800 5 2 2007 para 4 2 2 3 for the formal definition...

Page 71: ...fety ratings STO always overrides any attempt to start the drive If one or both STO control inputs is requesting the STO function the drive will not start even if for example the drive s software malf...

Page 72: ...control paths Dashed lines represent reasonably practicable fault detection Key I1 I2 user terminal L1 L2 logic O1 O2 methods of enabling or disabling output power devices imxy interconnecting means...

Page 73: ...together meet the risk assessment requirements Mean Time To Failure dangerous MTTFd of each STO channel must be 30 years Common Cause Failure CCF score must be 65 according to Annex F of the standard...

Page 74: ...e A subsystems HFT 1 SFF 60 SFF 99 SIL3 10 7 PFH 10 8 PFH 2 3 x 10 9 SIL Capability 3 PLe Category 3 PFH 4 29 x 10 8 PFH 2 3 x 10 9 PLe 30 years MTTFd 100 years MTTFd 100 years1 PLe DC medium DC Mediu...

Page 75: ...er for the required architecture which must be used throughout the machine design relevant to the drive under consideration EMC Specification In addition to the mandatory requirements of EN61800 the S...

Page 76: ...AC30V terminals except X10 01 X10 02 and X10 04 X10 04 STO Common2 Signal return for STO A Input and STO B Input Connected internally to X10 02 This terminal or X10 02 must be connected to earth at o...

Page 77: ...e intended safe STO state The examples show the use of the 24V supply provided on X12 05 24V and X12 06 0V as source of power to a load Alternatively an external 24V supply could be used Note If a dri...

Page 78: ...o 15V Function is undefined Absolute maximum input voltage 30V to 30V Typical input current 24V 9mA Fault detection time4 2 3sec typical 1 6sec will not generate a fault 3 0sec will generate a fault R...

Page 79: ...than 0 1mA ON state Maximum output current 150mA Overcurrent protection Included Resistance between output terminals Less than 6 WARNING WIRED CONNECTIONS TO TERMINALS X10 01 X10 03 X10 05 AND X10 06...

Page 80: ...tor STO trip reported If either of these conditions persists for more than 3 0 seconds the maximum fault detection time the STO function will lock into a fault state The drive cannot start until the f...

Page 81: ...y reflecting true dual channel operation as intended States 1 Both inputs are low Drive is tripped and STO prevents the drive from starting User output is ON This is the safe torque off state of the d...

Page 82: ...drive 2 Both inputs are high Drive is able to run under software control User output is OFF 3 One input is high and the other input is low Drive is tripped and cannot start due to STO action User outp...

Page 83: ...peration 4 The fault state one input high the other input low has persisted for longer than 3 0 seconds being the maximum fault detection time The STO hardware logic locks into state 4 The drive is tr...

Page 84: ...ill not react to such pulses and therefore will not inadvertently invoke the STO function States 1 Both inputs are low Drive is tripped and STO prevents the drive from starting User output is ON This...

Page 85: ...Normal state Out of box state Normal startup state X10 01 low X10 03 low Drive cannot run X10 01 low X10 03 high Drive cannot run X10 03 high X10 01 high X10 01 low X10 03 low X10 01 high X10 03 low D...

Page 86: ...s trip from occurring as described elsewhere in this chapter The user must decide if STO is to be permanently inactive or to make use of the STO feature If the STO feature is not required see the Appl...

Page 87: ...l forces can act on the motor and or load to cause it to move additional measures must be taken by the user to restrain it for example a mechanical brake Examples of external forces are suspended load...

Page 88: ...this document to specify these measures This is for the user to assess When the AC30V detects either an internal STO fault or an external single channel user fault the user must immediately fully res...

Page 89: ...THEY ARE NOT TO BE CONSIDERED FINAL DESIGNS NOR AS AN ATTEMPT TO CREATE A DESIGN FOR SPECIFIC SOLUTIONS THE USER INSTALLER IS RESPONSIBLE FOR DESIGNING A SUITABLE SYSTEM TO MEET ALL REQUIREMENTS OF TH...

Page 90: ...n start and stop pushbuttons Note Only X10 02 or X10 4 must be earthed i e they should not both be earthed otherwise it is possible to create an earth loop STO inputs X10 01 and X10 03 must be connect...

Page 91: ...mp being ON If the lamp is OFF do not access the machine as a fault may be present Note if the STO Request contacts open while the motor is rotating the motor will coast to rest unless external forces...

Page 92: ...rol unit outputs are OPEN thus the STO state is requested of the AC30V The latter responds by energising KA1 if both channels are active and healthy KA1 is used as a self check for the reset cycle of...

Page 93: ...he safety control unit to open its output contacts together In response the drive will confirm by energising KA1 via X10 05 that STO has been invoked The user may wish require that this is verified by...

Page 94: ...er must select and assess appropriate equipment Note On power up the Safety Control Unit outputs are OPEN thus STO is requested of the AC30V This responds by energising KA1 if both channels are active...

Page 95: ...this ramp to rest functionality After a time delay set in the Safety Control Unit the pair of delayed OFF output contacts open together This time delay must be set longer than the worst case time for...

Page 96: ...T THE EQUIPMENT INTO SERVICE FURTHER OPERATION OF THE AC30V WITHOUT RESOLVING THIS FAILURE IS ENTIRELY AT THE USER S OWN RISK FAILURE TO DO SO COULD RESULT IN INJURY DEATH OR DAMAGE PARKER WILL NOT AC...

Page 97: ...ciated verification assessments If the machine has been idle for more than a period of time determined by the machinery builder and user risk assessments The check must be made by suitably qualified p...

Page 98: ...r to the drive No error must be present in the drive system X10 05 and 06 must be OFF 4 Configure the drive and associated equipment if necessary so that it can be started and stopped and a speed setp...

Page 99: ...1 and X10 03 are both 24V Try to restart the drive Drive must restart at SPT1 STO trip must clear X10 05 and 06 must remain OFF Channel B Check STO test Comprehensive Check Activity Expected reaction...

Page 100: ...F 13 Try to restart drive at SPT1 Drive must start at SPT1 X10 05 and 06 must remain OFF Channel B Fault Check STO test Comprehensive Check Activity Expected reaction and effect 14 Ensure the drive is...

Page 101: ...en remove it Drive must not start while run command is given Drive must report STO trip immediately X10 05 and 06 must remain ON 21 Reconnect X10 01 and X10 03 to 24V X10 05 and 06 must turn OFF immed...

Page 102: ...nals X10 01 and X10 03 No error must be present in the drive system 3 Apply power to the drive X10 05 and 06 must be OFF No error must be present in the drive system 4 Try to start the drive with a no...

Page 103: ...and 30V Faulty hardware Return for repair Drives starts unexpectedly Don t care Don t care Both 5V Faulty hardware Immediately return the AC30V for repair See the DANGER box below Don t care Off Both...

Page 104: ...OF THE AC30V SHOULD CEASE IMMEDIATELY AND THE UNIT SHOULD BE RETURNED TO PARKER FOR INVESTIGATION AND REPAIR FAILURE TO DO SO COULD RESULT IN INJURY DEATH OR DAMAGE FURTHER OPERATION OF THE AC30V WIT...

Page 105: ...vides for local control of the drive monitoring and complete access for application programming Insert the Keypad into the front of the drive replacing the blank cover or if supplied separately to be...

Page 106: ...the selected parameters or navigation menu The bottom line of the display indicates the action associated with the soft keys The actions of the soft keys are context dependent The central navigation a...

Page 107: ...leaving the value unchanged Soft Key 2 Changes the Local Remote Mode selection OK Navigation Displays the next menu level or parameter Changes to edit mode when a parameter is selected Edit Accepts t...

Page 108: ...cated to a particular status indication as shown Left side Right side Run stop and direction Trip Ethernet Control source The individual status conditions are indicated pictorially Run Stop and Direct...

Page 109: ...ards any modifications and leaves the parameter unchanged The Set up icon is shown on the Welcome page of the GKP Pressing this starts the set up wizard chapter 9 Soft Key 2 Toggle between Local and R...

Page 110: ...he loop The keys will repeat if you hold them down This is an easy way to step through and view a menu s contents CHANGING A PARAMETER VALUE With the parameter you want to change selected press the ce...

Page 111: ...ng language files built in as standard English French German Spanish Italian SETTING THE DISPLAY LANGUAGE TO CUSTOM In addition to the built in languages the GKP supports a Custom language This select...

Page 112: ...us that are not required or are empty are automatically hidden on the GKP and web page MENU MAP SUMMARY Control Screen Setup Quick Setup Application Motor Control Control Type Motor Nameplate Motor Da...

Page 113: ...and the process FAVOURITES The Favourites menu contains up to 20 parameters selected for ease of access To Add a Parameter to the Favourites Menu Using the GKP navigate to the parameter of interest P...

Page 114: ...0461 Motor Power 0460 Motor Data PMAC PMAC Max Speed 0555 PMAC Max Current 0556 PMAC Rated Current 0557 PMAC Rated Torque 0558 PMAC Motor Poles 0559 PMAC Back Emf Const KE 0560 PMAC Winding Resistanc...

Page 115: ...Node Address 0212 ControlNet MAC ID 0215 DeviceNet MAC ID 0219 DeviceNet Baud Rate 0220 Modbus Device Address 0229 Modbus RTU Baud Rate 0230 Parity And Stop Bits 0231 High Word First RTU 0232 Modbus R...

Page 116: ...Subnet Mask 0927 Gateway Address 0928 Base Modbus Open Connections 1241 Process Active 0943 Mapping Valid 1632 Option Comms Fitted 0045 BACnet MSTP State 1089 BACnet IP State 0208 Profibus State 0237...

Page 117: ...itional commands Information that you will need in order to set up the motor control When you run the setup wizard you will be asked for various items of information in order to set up the motor contr...

Page 118: ...ected preset is 2 1919 Preset Speed 3 The preset speed output when the selected preset is 3 1920 Preset Speed 4 The preset speed output when the selected preset is 4 1921 Preset Speed 5 The preset spe...

Page 119: ...ion configures the number of pulses per revolution 1514 Encoder Type For the Pulse Encoder option configures the encoder type 1515 Encoder Single Ended For the Pulse Encoder option configures whether...

Page 120: ...meplate Speed Nominal speed from the motor name plate 0461 Power Factor Power factor from the motor name plate often shown as If this is not available then leave this at the default value 0555 PMAC Ma...

Page 121: ...Type is LINEAR 1257 Seq Stop Method VHz Selects stopping mode that the controller will use once the run command has been removed when in Volts Hertz control mode induction motor only 0484 Seq Stop Me...

Page 122: ...option is fitted PNO Parameter Comment 0044 Comms Required DEVICENET Refer to DeviceNet Technical Manual HA501840U001 0219 DeviceNet MAC ID 0220 DeviceNet Baud Rate 0048 Comms Trip Enable These parame...

Page 123: ...DHCP and Auto IP are both FALSE 0935 User Gateway Address Only visible if DHCP and Auto IP are both FALSE Setup Base Modbus Select TRUE to configure the on board Ethernet port to also act as a Modbus...

Page 124: ...Once the Setup Wizard has been run to completion the feature is automatically disabled Re starting the drive will not cause the Setup Wizard to be run again If it is desired to re run the Setup Wizard...

Page 125: ...width Y Y Y Set Acceleration Deceleration rate Choose Stopping mode Enter 100 speed setpoint Run Auto tune Y N Motor models parameters identified by autotune Enter Motor models parameters from datashe...

Page 126: ...9 10 Setup Wizard AC30V series Variable Speed Drive Parker Drive Quicktool PDQ PC Software INSTALLATION Launch the installer setup exe from the latest version from www parker com ssd pdq...

Page 127: ...Setup Wizard 9 11 AC30V series Variable Speed Drive Figure 9 1 InstallShield Follow the steps of the InstallShield Wizard...

Page 128: ...ies Variable Speed Drive STARTING THE WIZARD Figure 9 3 Start the Wizard Figure 9 2 Desktop shortcut Once the InstallShield completes run the PDQ from the Start menu as shown or from the desktop short...

Page 129: ...allows you to choose the task you wish to perform Figure 9 4 shows the default selection Setup a New Drive To start this wizard task click on the Next button or the Drive page in the title bar Note No...

Page 130: ...t respond to you Once the Drive detection is complete find your Drive in the list and click on it with the mouse Information about the selected Drive will be displayed in the status area at the bottom...

Page 131: ...Possible cause Solution Drive not found Drive not connected to the same physical Ethernet network as the PC Connect Drive and PC to the same network or directly to each other Drive found but no infor...

Page 132: ...Wizard AC30V series Variable Speed Drive SELECT MACRO Figure 9 6 Macro selection Select the desired Application Macro from the drop down list Adjust any parameters that are needed for your specific a...

Page 133: ...7 AC30V series Variable Speed Drive SETUP I O Figure 9 7 Drive I O setup On this screen the mode of the programmable I O can be changed If an I O option card is fitted it can be configured in the I O...

Page 134: ...Figure 9 8 Motor selection from database Motor data may either be selected form the built in motor database or entered by the engineer as a custom motor The Motor page has two options at the top of t...

Page 135: ...otor is required Motor database At the left hand side is a list of manufacturers whose motors are in the database Select the appropriate manufacturer from the list If your motor s manufacturer is not...

Page 136: ...entered in this page The page is split into two parts On the top are Basic motor parameters and below are more advanced ones Nominal defaults will have been set depending on the size of AC30V Drive be...

Page 137: ...9 12 Drive Control setup The Control page allows configuration of the Drive control The basic control parameters are shown on the left hand side Expand the Advanced dropdown to see more advanced para...

Page 138: ...Figure 9 13 Drive Communications setup The built in web browser can be enabled disabled from this screen If required the built in Modbus can be setup from the Built in Modbus dropdown If an optional F...

Page 139: ...cted macro and motor settings chosen during the Wizard There are two steps that are performed to finalise the Commissioning of the Drive 1 Enter the Project File name and the Drive s name in the left...

Page 140: ...9 24 Setup Wizard AC30V series Variable Speed Drive MONITOR THE DRIVE Figure 9 15 Monitor the Drive and fine tune...

Page 141: ...Setup Wizard 9 25 AC30V series Variable Speed Drive Figure 9 16 Charting Drive Parameters...

Page 142: ...tion is detected the activated alarm is displayed on the GKP display RESETTING A TRIP CONDITION All trips must be reset before the drive can be re enabled A trip can only be reset once the trip condit...

Page 143: ...too short Trying to decelerate a large inertia load too quickly DECEL TIME time too short Application of shock load to motor Short circuit between motor phases Short circuit between motor phase and ea...

Page 144: ...ambient temperature in the drive is too high 13 MOTOR OVERTEMP The motor temperature is too high required IO Option card Excessive load Motor voltage rating incorrect FIXED BOOST level set too high Pr...

Page 145: ...PMAC motor When using the Start feature in Sensorless Vector Control the real speed hasn t reached the speed setpoint after 5 seconds to move from open to closed loop control or to move from closed to...

Page 146: ...000010 6 CURRENT LIMIT 00000020 7 MOTOR STALL 00000040 8 INVERSE TIME 00000080 9 MOTOR I2T 00000100 10 LOW SPEED I 00000200 11 HEATSINK OVERTEMP 00000400 12 AMBIENT OVERTEMP 00000800 13 MOTOR OVERTEMP...

Page 147: ...several times until the drive resets correctly then replace the configuration using PDQ Record the error message and contact Technical Support 1001 to 1003 Processor overload Select a lower switching...

Page 148: ...t secured to power stack Power stack self test error 1501 1502 1503 IO Option identity IO Option processor Unknown IO Option Ensure the IO option is correctly fitted Update the firmware in the AC30 Re...

Page 149: ...g or connections wrong Check for problem and rectify before replacing with correct fuse Faulty drive Contact Parker Cannot obtain power on state Incorrect or no supply available Check supply details M...

Page 150: ...t TR TOO LARGE The calculated value of rotor time constant is too large Check the values of Nameplate Speed and Base Frequency TR TOO SMALL The calculated value of rotor time constant is too small Che...

Page 151: ...the motor is correctly rated for the drive KE TOO LARGE Ke value calculated during the autotune stationary is too large the max value is 840V Check the motor data is correct especially nameplate rpm...

Page 152: ...s on the left closest to the connector for the GKP The flash period is 1s when the drive firmware is active and 2s in the Firmware Update mode HEALTH LED RUN LED STOPPED RUNNING STOPPING NORMAL QUICKS...

Page 153: ...sette every 5 years operation or whenever the drive trips on heatsink overtemperature under normal operation Spare fan cassettes are available to order from your local Parker sales office Fan Cassette...

Page 154: ...whenever possible However we advise you to backup your application settings before returning the unit RETURNING THE UNIT TO PARKER Please have the following information available The model and serial...

Page 155: ...ction below Application access to the Ethernet The Ethernet port operates at 10 100 MHz half full duplex Internet Protocol version 4 IPv4 is supported Connection is recommended via an Ethernet switch...

Page 156: ...a link local address using Auto IP also known as Automatic Private IP Addressing The parameters 0929 DHCP and 0930 Auto IP are used to determine how the IP address is set The factory default of these...

Page 157: ...ere an automatic address is required but where no DHCP server is available such as a small local network or when connecting an AC30 drive directly to a PC point to point The Auto IP must be enabled Th...

Page 158: ...ifferent and on the same subnet When using local link addresses the parameter 0930 Auto IP must be set to TRUE see the section Automatically Assigning an IP Address using Auto IP Normally the PC is al...

Page 159: ...DHCP Local Network without a DHCP Server Devices on the network either Use fixed addresses in which case the parameters 0929 DHCP and 0930 Auto IP must be set to FALSE see the section Manually Setting...

Page 160: ...is page may only be accessed when the parameter 0944 Web Access is set to FULL The view level of the parameters may be modified using the parameter 0945 Web View Level Parameters may be modified from...

Page 161: ...ng unrestricted access The username is fixed to ac30 Note 1 Basic Authenticate is a very low level of defense against unauthorized access It is the responsibility of the system administrator to assess...

Page 162: ...ser s proxy server settings especially if the PC has been used on a corporate network To check the settings access the Internet Options dialog from within the browser and click on the Connections tab...

Page 163: ...minutes this can indicate a problem Check the parameter 0919 Ethernet State RESOLVING IP The AC30 is waiting for a valid IP address to be set manually using the parameters 0933 User IP Address 0934 Us...

Page 164: ...will be correct for the network The administrator of a network should be aware of what IP settings are required LINK DETECTION When the AC30 Ethernet is connected to a network or other device the Ethe...

Page 165: ...nel Network And Sharing Center Change adapter settings Right click on the required network adapter and choose Properties then double click on Internet Protocol TCP IP Windows XP or Internet Protocol V...

Page 166: ...Waiting for an IP address to be set manually 3 RESOLVING DHCP Waiting for a DHCP server to provide an IP address 4 RESOLVING AUTO IP Waiting to Auto IP to provide an IP address 5 RESOLVED IP IP addre...

Page 167: ...onfig 0 0 0 0 255 255 255 255 RO 0927 Subnet Mask Type DWORD IP address Base Communications parameter Provides the current subnet mask of the AC30 Ethernet Range RW RO Saved Config 0 0 0 0 255 255 255...

Page 168: ...address used Range RW RO Saved Config 0 0 0 0 255 255 255 255 RO 0937 Ethernet Diagnostic Type DWORD Base Communications parameter Diagnostic for the AC30 Ethernet Range RW RO Saved Config 0000 0000h...

Page 169: ...Config 0 UDINT max RO 0929 DHCP Type BOOL Default TRUE Base Communications parameter DHCP enable Set to TRUE to obtain an IP address from a DHCP server Range RW RO Saved Config FALSE TRUE RW 0930 Aut...

Page 170: ...WORD IP address Default 0 0 0 0 Base Communications parameter The preferred fixed IP address of the AC30 Ethernet Both DHCP and Auto IP must be disabled Range RW RO Saved Config 0 0 0 0 255 255 255 25...

Page 171: ...ables access to the AC30 web server Range RW RO Saved Config 0 DISABLED a web browser is prevented from accessing the AC30 web server 1 LIMITED a web browser may access a limited set of pages on the A...

Page 172: ...b pages such as the Parameters Page Range RW RO Saved Config Password parameter will display when set RW 0936 Lock Type BOOL Default FALSE Base Communications parameter When set to TRUE prevents IP se...

Page 173: ...l Summary When Fire Mode is enabled the drive firmware attempts to keep the drive running wherever possible If the drive was running when Fire Mode was activated it will continue to run If the drive w...

Page 174: ...vated A Boolean output that indicates when Fire Mode is active This is TRUE when Level is either PARTIAL or FULL the Setpoint is not 0 0 and Activate is TRUE 1965 Enabled A Boolean output that indicat...

Page 175: ...tpoint is zero then setting Activate to TRUE will have no effect If Level is set to either PARTIAL or FULL and Setpoint is not zero then setting Activate to TRUE will activate Fire Mode When Fire Mode...

Page 176: ...Mode may cause damage to the motor or attached equipment ID Trip Name Disabled in Partial mode Disabled in Full mode Drive Protection 1 OVER VOLTAGE 2 UNDER VOLTAGE 1 Note 1 Note 1 3 OVER CURRENT 4 ST...

Page 177: ...nd a trip source becomes active and the associated trip is enabled the drive will trip causing the motor to stop This is similar to the normal behavior of the drive when Fire Mode is not active Howeve...

Page 178: ...ed network be used with fixed IP addresses for the AC30V drives To allow Modbus TCP connections to the AC30V the parameter 0939 Maximum Connections must be set to a value greater than zero MODBUS REGI...

Page 179: ...ameter are written to in the same request FIXED PARAMETER MAPPING ARRAYS Some parameters have multiple elements and are classified as parameter arrays A parameter array has a parameter number that rep...

Page 180: ...he whole string in this example 161 and 3 further parameter numbers for the string fragments 162 164 If the value of the string is 0123456789AB Parameter Number Represents Register Number Register Val...

Page 181: ...o byte 0175 whole array 12345 abc 00877 2 1 00878 4 3 0176 1st element 12345 00879 2 1 00880 4 3 0177 fragment 1234 00881 2 1 00882 4 3 0178 fragment 5 00883 null 5 00884 undefined undefined 0179 2nd...

Page 182: ...us requests should be made when the mapping is being modified to avoid indeterminate response data Unlike the fixed mapping the user defined parameter mapping will only use as many registers as necess...

Page 183: ...y Password Protection Write access to parameters via the fixed mapping registers may be restricted by setting the parameter 1659 Modbus TCP Password Note that there is no restriction to parameters via...

Page 184: ...sters map to the same AC30V parameters this will return the same values as the Read Holding Registers function WRITE SINGLE REGISTER 6 This function allows a single Holding register to be written to N...

Page 185: ...not received within the timeout period TRIP If enabled a break in the Modbus communications can be used to generate a trip The 0943 Process Active parameter is used to generate the trip If this param...

Page 186: ...no connections will be allowed Range Writable Saved Config 0 3 0940 High Word First Type BOOL Default FALSE Base Communications Modbus TCP parameter If set to TRUE the most significant word of a 32 b...

Page 187: ...ons Type USINT Base Communications Modbus TCP parameter Indicates the number of open connections to the AC30V Modbus TCP server Range Writable Saved Config 0 3 0943 Process Active Type BOOL Base Commu...

Page 188: ...00 seconds 1567 Modbus Mapping Type Array of UINT Default none Base Communications Modbus TCP parameter User defined Modbus parameter mapping table Each entry in the table represents the required para...

Page 189: ...assword When set to a value other than zero write access to parameters via the fixed mapping registers will be restricted To unlock the password write to the Modbus register 00529 the value set in thi...

Page 190: ...Not ready to switch on The drive is initialising or being configured 1 SWITCH ON DISABLED The Drive will not accept a switch on command 2 READY TO SWITCH ON The Drive will accept a switch on command 3...

Page 191: ...ENCING DIAGRAM NOT READY TO SWITCH ON SWITCH ON DISABLED SWITCHED ON READY TO SWITCH ON OPERATION ENABLED No Power FAULT REACTION ACTIVE FAULTED QUICKSTOP ACTIVE From all states 2 3 4 5 6 7 8 1 10 11...

Page 192: ...the RUNNING sub state also includes JOGGING OPERATION ENABLED OPERATION ENABLED RUNNING STOPPING DISABLE OPERATION SHUTTING DOWN SWITCH OFF 4 8 9 11 5 STATE TRANSITIONS State transitions are caused by...

Page 193: ...LED Quick Stop or Disable Voltage command received from control device or local signal Transition 8 OPERATION ENABLED to READY TO SWITCH ON Shutdown command received from control device or local signa...

Page 194: ...On bits from 0610 App Control Word Bit Name Description 0 Switch On OFF1 1 to switch on 1 Enable Voltage OFF2 0 to coast stop 2 Not Quickstop OFF3 0 to emergency stop 3 Enable Operation 1 Run 4 Enable...

Page 195: ...or OPERATION ENABLED state 2 Operation Enabled Running or stopping 3 Faulted Unacknowledged fault present 4 Voltage Enabled Line supply present 5 Quickstop Inactive 0 when reacting to a Quickstop req...

Page 196: ...EN62061 2005 Annex E Safety of machinery Functional safety of safety related electrical electronic and programmable electronic control systems IEC 61000 3 12 2011 Electromagnetic compatibility EMC Pa...

Page 197: ...h the low voltage directive 2006 95 EC Protective Earth PE Connections Only one protective earth conductor is permitted at each protective earth terminal contacting point The product requires a protec...

Page 198: ...movable device and when used in the first environment is intended to be installed and commissioned only by a professional Note A professional is a person or an organisation having necessary skills in...

Page 199: ...common roots CISPR 11 CISPR14 so there is some commonality in the test levels applied in different environments Relationship Between Standards Standards Limits Product Specific Generic EN 61800 3 EN6...

Page 200: ...EN61000 6 4 Quasi Peak Average Category C1 Equivalent Not applicable 0 15 0 5 0 5 5 0 5 0 30 0 66 decreasing with log of frequency to 56 56 60 56 decreasing with log of frequency to 46 46 50 Category...

Page 201: ...m cable length 25 m Category C3 Where I 100A Product supplied as a component a suitable external filter is required When fitted with an internal filter Maximum cable length 50 m When fitted with an in...

Page 202: ...rnal filter Maximum cable length 50 m Standard build Maximum cable length 50 m Standard build Maximum cable length 50 m Radiated Emissions When mounted inside a cubicle with the required attenuation b...

Page 203: ...easurement distance 10 m For category C1 if the field strength measurement at 10 m cannot be made because of high ambient noise levels or for other reasons measurement may be made at 3 m If the 3 m di...

Page 204: ...j t _ 100 80 60 _____ ___ _____ ____ ___i j r r r r 40 0 _ r l l f n _ 20 0 5 1 0 10 0 30 0 MHZ cB TBL17 OP TBL17_ v 140 c c 120 100 80 60 40 20 0 15 r 7 _ r t F 1 Nl i i t t j i 1 0 10 0 300 1 Hz i V...

Page 205: ...Compliance C 10 AC30V series Variable Speed Drive Frame H Frame J Frame K contact Parker for more information...

Page 206: ...nd via a 0 1 F capacitor Connect the screen at the VSD end to the VSD protective earth point and not to the control board terminals 3 Clean Earth Busbar insulated from the mounting panel Used as a ref...

Page 207: ...EMC Compliance Table on page Error Bookmark not defined The cubicle should be as free of openings as is practical Vent systems suitable for EMC applications are available from cubicle vendors and sho...

Page 208: ...ways maintain the integrity of the shield If the cable is interrupted to insert contactors etc re connect the screen using the shortest possible route Some motor gland boxes and conduit glands are mad...

Page 209: ...tors to a single VSD use a star junction point for motor cable connections Use a metal box with entry and exit cable glands to maintain shield integrity Keep electrically noisy and sensitive cables ap...

Page 210: ...ter due to saturation Causing RCDs Residual Current Devices to trip due to increased high frequency earth current Producing increased heating inside the EMC ac supply filter from the increased conduct...

Page 211: ...Control Bracket Power Terminal Bracket C2 Ferrite Core Frame D LA501935U001 Frame E LA501935U002 Frame F LA501935U003 Frame G LA501935U004 Frame H LA501935U005 Frame J LA501935U006 Frame K n a NOTE T...

Page 212: ...utes after removing the ac supply Mount the filter as close as possible to the drive External Filters for Frame D E F H They are suitable for wall or cubicle mount but the filter must be fitted with t...

Page 213: ...AGE 500Vac FREQUENCY 50 60Hz CURRENT 36A 40O c TEMPERATURE 25 to 100o c LEAKAGE CURRENT 81mA 500V 50Hz HUMIDITY 90 RH NON CONDENSING VIBRATION 10 200Hz 1 8G ELECTRIC STRENGTH 2250Vac 1min POWER DISSIP...

Page 214: ...REQUENCY 50 60Hz CURRENT 50A 40O c TEMPERATURE 25 to 100o c LEAKAGE CURRENT 114mA 500V 50Hz HUMIDITY 90 RH NON CONDENSING VIBRATION 10 200Hz 1 8G ELECTRIC STRENGTH 2500Vac 1min POWER DISSIPATION 16W M...

Page 215: ...TO 100 c OPERATING LEAKAGE CURRENT 47 1mA HUMIDITY 90 RH NON CONDENSING VIBRATION 10 200Hz 1 8G ELECTRIC STRENGTH 2250Vac 1 min POWER DISSIPATION 25W MECHANICAL ingress protection IP20 mass unpackage...

Page 216: ...identified by the label YCAP Frame D To access the filter disconnect the top and bottom covers as these need to be removed then the Control Module refer to Chapter 4 for removal information Remove the...

Page 217: ...ved refer to Chapter 4 for removal information Remove the highlighted screws shown below The screw should only be removed once the supply has been disconnected and the residual energy has been dischar...

Page 218: ...ved refer to Chapter 4 for removal information Remove the highlighted screws shown below The screw should only be removed once the supply has been disconnected and the residual energy has been dischar...

Page 219: ...s shown below It is essential that all three YCAP disconnect screws are in place or all three are removed do NOT remove some of the disconnect screws Top Bottom The screw should only be removed once t...

Page 220: ...ential that all three YCAP disconnect screws are in place or all three are removed do NOT remove some of the disconnect screws Top Bottom The screws should only be removed once the supply has been dis...

Page 221: ...t is essential that both YCAP disconnect screws are in place or both are removed do NOT remove only one of the disconnect screws The screws should only be removed once the supply has been disconnected...

Page 222: ...fixings shown on page 4 2 you can then remove the link connection as highlighted below The main cover fixings should only be removed once the supply has been disconnected and the residual energy has b...

Page 223: ...0 000 0 000 0 000 0 000 5 1 479 2 037 2 376 2 573 2 852 3 313 29 0 047 0 067 0 097 0 132 0 175 0 233 7 1 106 1 537 1 636 1 646 1 673 1 745 31 0 037 0 051 0 079 0 107 0 142 0 193 9 0 000 0 000 0 000 0...

Page 224: ...5 11 7 5 11 Typical Motor Efficiency 83 86 83 86 Harmonic No RMS Current A Harmonic No RMS Current A 1 12 801 18 703 25 0 306 0 484 3 0 002 0 002 27 0 000 0 000 5 5 284 6 467 29 0 295 0 448 7 3 010 3...

Page 225: ...18 5 15 18 5 Typical Motor Efficiency 86 86 86 86 Harmonic No RMS Current A Harmonic No RMS Current A 1 25 833 30 954 25 0 644 0 803 3 0 006 0 005 27 0 000 0 000 5 9 512 10 517 29 0 608 0 743 7 5 147...

Page 226: ...rent A Harmonic No RMS Current A 1 36 282 49 540 60 995 25 0 930 1 225 1 583 3 0 003 0 001 0 005 27 0 001 0 000 0 000 5 12 848 18 710 20 966 29 0 869 1 162 1 468 7 6 908 10 274 11 144 31 0 712 0 940 1...

Page 227: ...0 90 90 90 Harmonic No RMS Current A Harmonic No RMS Current A 1 74 18 90 65 123 60 25 1 91 2 35 3 21 3 0 00 0 00 0 00 27 0 00 0 00 0 00 5 26 01 31 14 42 31 29 1 78 2 18 2 98 7 13 92 16 54 22 41 31 1...

Page 228: ...Typical Motor Efficiency 92 92 92 92 92 92 Harmonic No RMS Current A Harmonic No RMS Current A 1 145 180 9 217 0 25 3 7 3 9 4 4 3 0 0 0 0 0 0 27 0 0 0 0 0 0 5 51 0 59 5 70 4 29 3 5 3 4 3 8 7 27 1 26...

Page 229: ...kW 160 200 250 160 200 250 Typical Motor Efficiency 93 93 93 93 93 93 Harmonic No RMS Current A Harmonic No RMS Current A 1 255 318 397 25 7 0 9 0 11 6 3 0 0 0 27 0 0 0 5 76 7 88 5 103 29 6 3 8 0 10 1...

Page 230: ...atory NRTL program An NRTL is a private third party organisation accredited by OSHA to test and certify products to national standards for compliance with North American requirements This product has...

Page 231: ...le cartridge fuses JDRX are installed upstream of the drive Refer to Appendix F Technical Specifications Power Details for recommended fuse ratings Solid State Motor Overload Protection This product p...

Page 232: ...sizes may be used on a supply delivering not more 100 000 RMS Symmetrical amperes 480V maximum When fitted with UL listed Ferraz Shawmut Mersen Class J AJT type fuses these may be used on frame G for...

Page 233: ...14 14 14 31V 4D0012 14 14 14 HEAVY DUTY 31V 4D0004 14 14 14 31V 4D0005 14 14 14 31V 4D0006 14 14 14 31V 4D0008 14 14 14 31V 4D0010 14 14 14 31V 4D0012 14 14 14 FRAME E Terminal acceptance range 30 10...

Page 234: ...er Power Input AWG Power Output AWG Brake Output DC AWG 400V Build Variant 380 480V 10 NORMAL DUTY 31V 4H0087 4 2 3 31V 4H0105 3 1 0 2 31V 4H0145 1 3 0 1 0 HEAVY DUTY 31V 4H0087 6 3 3 31V 4H0105 4 2 2...

Page 235: ...rake Output DC AWG 400V Build Variant 380 480V 10 NORMAL DUTY 31V 4K0315 500kcmil 600 kcmil 400kcmil 31V 4K0380 700kcmil 750 kcmil 600 kcmil 31V 4K0440 900kcmil 1250kcmil 750kcmil HEAVY DUTY 31V 4K031...

Page 236: ...ct article manufacturers or importers into Europe are obligated under Article 33 of REACH to inform recipients of any articles that contain chemicals on the Substances of Very High Concern SVHC candid...

Page 237: ...Company together with local distributors and in accordance with EU directive 2002 96 EC undertakes to withdraw and dispose of its products fully respecting environmental considerations For more inform...

Page 238: ...ch piece of equipment is in accordance with the following standards EN 61800 5 2 2007 Safe Torque Off STO EN ISO 13849 1 2008 PLe SIL3 MANUFACTURERS DECLARATIONS OF CONFORMITY EMC DECLARATION Low Volt...

Page 239: ...in EC Directive 2011 65 EU Products are produced in accordance with the relevant clauses of the harmonized standard EN50581 2012 Technical documentation for the evaluation of electrical and electronic...

Page 240: ...otor Data D 50 General Purpose IO D 46 Application Inj Braking D 51 Encoder D 31 App Info D 2 Motor Load D 63 Thermistor D 118 Skip Frequencies D 100 Motor Nameplate D 66 Base Comms Minimum Speed D 59...

Page 241: ...es not include the project or projectarchive file name extension 1047 Last Modification Timestamp of when the loaded Project was last modified Note the RTC option is not required for this 1048 IDE Ver...

Page 242: ...the run signal is high Refer to the Functional Description below for more details 1471 AR Max Restarts Defines the maximum number of restart attempts permitted before the AR function disables itself 1...

Page 243: ...ors all possible trip sources Once all trip sources are inactive the AR feature will attempt to reset the trip event moving the Sequencing State from the FAULTED state see Appendix B Sequencing Logic...

Page 244: ...set TRUE Each time a restart is attempted the value in 1509 Restarts Remaining is decremented Once this value reaches zero any further trip selected for auto restart will cause the AR feature to disa...

Page 245: ...e operation above base speed requires the rotating autotune to map the motor characteristics in the field weakening region and if this is not done operation may not be possible above base speed If a p...

Page 246: ...he motor is stationary but other parameters can only be inferred from nameplate data Use the rotating autotune where possible Enumerated Value Mode 0 STATIONARY 1 ROTATING 1550 Nameplate Mag Current T...

Page 247: ...imate but are not necessarily accurate If at a later date the 100 speed in rpm parameter is increased then that will allow the motor to run in the region where the motor characteristics have been esti...

Page 248: ...the motor is to be operated above base speed The Stationary autotune sequence does not rotate the motor and requires the correct value of MAG CURRENT to be entered Stationey Autotune should only be c...

Page 249: ...net IP Option Monitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Write Process Parameters Option Comms Option Ethernet Parameters Option Co...

Page 250: ...e Speed Drive BACnet MSTP Option Monitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Write Process Parameters Option Comms BACnet MSTP Refer...

Page 251: ...ink voltage every milli second and sets the state of the brake switch accordingly The Braking feature provides a control signal that is used by the Slew Rate limit feature This causes the setpoint to...

Page 252: ...Monitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Parame...

Page 253: ...e name Power This type of parameter is related to the power stack of the drive or to the motor connected to the drive Other Any saved parameter that is not in the other cloning categories This categor...

Page 254: ...Other parameters Notes If the power stack of the drive is different to the power stack from which the clone file was saved and the user chooses YES then the clone load will not be permitted However th...

Page 255: ...not be restored from a clone file that was saved on a control module with the parameter 0989 Power Stack Required set to NONE Enumerated Value Power Parameters 0 LOAD FROM FILE 1 LEAVE CURRENT VALUES...

Page 256: ...ing from or writing to the file fail E g the SD card was removed during a load or save 12 POWER MISMATCH the clone file was saved on a drive with a different power stack See parameter description note...

Page 257: ...Comms Option Ethernet Refer to any of the following Technical Manuals Product Code Description Part Number 7003 PB 00 Profibus DP V1 HA501837U001 7003 PN 00 PROFINET IO HA501838U001 7003 DN 00 Device...

Page 258: ...ally be set to Vector Control Select control strategy selection parameter Allows the user to select the method of controlling the motor Enumerated Value Control Strategy 0 VOLTS HERTZ CONTROL 1 VECTOR...

Page 259: ...ws Induction motors can be run in either volts hertz mode or vector mode Permanent magnet motors can only be run in vector control mode If an induction motor is selected vector control is selected and...

Page 260: ...Monitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Paramet...

Page 261: ...than the AC30V is connected then the current limit max value is limited by the AC30V current rating If a motor of lower rating than the AC30V is connected then the current limit max value is limited...

Page 262: ...O Parameter Descriptions 0955 Enable Predict Term To enable the predictive term of the current loop Functional Description This is to add the predictive term into the voltage demand formulated by the...

Page 263: ...n and trip condition PNO Parameter Descriptions 1658 Current Diff Level The percentage of motor rated current which if exceeded by difference between RMS values of two current sensor measurements caus...

Page 264: ...olts Limit during a fast deceleration to prevent overvoltage trip 1642 VDC Lim Level Determines the dc link volts at which the DC Link Volts Limit sequence is started Entered as a percentage of the ma...

Page 265: ...g for the DC link to go below VDC Lim Level When the DC link falls below this level the speed setpoint is released and is ramped down using system ramp deceleration This sequence is run until the spee...

Page 266: ...er to TRUE will start the firmware update procedure Following a firmware update it is advisable to power re run the Setup Wizard D 99 1001 Save All Parameters When a parameter is modified via the GKP...

Page 267: ...Monitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Paramet...

Page 268: ...d the drive will be prevented from operating normally until the configuration is corrected 0543 Power Stack Fitted The rating of the power stack that the Control Module is fitted to When the Control M...

Page 269: ...SW Version For intellilgent IO options this parameter shows the version of the firmware running in the option 0688 Drive Diagnostic Indicates the health of the drive configuration When the drive confi...

Page 270: ...he autotune identifies whether the parameter is in the correct state required to control the motor and changes it if necessary It is possible to do this manually by attempting to run the motor and cha...

Page 271: ...ad in kilo volt amperes reactive 0383 Energy kWh This diagnostic shows the total energy consumed by the load in kilowatt hours 0385 Power Factor Est This diagnostic shows the power factor estimate bet...

Page 272: ...Monitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Parame...

Page 273: ...Parameter Reference D 34 AC30V series Variable Speed Drive Ethernet Monitor Communications Base Ethernet Setup Communications Base Ethernet Parameters Base Comms Ethernet Refer to Chapter 12 Ethernet...

Page 274: ...s Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Parameters Option Comms Opti...

Page 275: ...tz Control mode the parameter shows motor synchronous speed in rpm 0394 Actual Speed rps This parameter changes according to the Control Strategy In Vector Control mode the parameter shows the calcula...

Page 276: ...e current in Amps being drawn from the Drive 0403 100 Stack Current A This diagnostic indicates the stack rating in Amps This reduces as a function of pwm switching frequency 0404 Stack Current Stack...

Page 277: ...Either the output of the speed loop PI corrector if the speed loop is active Or the torque Setpoint PI Controller Torque Limits Filter On Torque Dmd Speed Demand Speed Feedback Torque Setpoint Speed o...

Page 278: ...requency 1 0 1 1 1 1 1 z b a z H s s H PHASE ADVANCE Gives a phase advance between Frequency 1 and Frequency 2 1 1 1 0 2 1 1 1 1 1 1 z b z a a z H s s s H NOTCH Zero transmission notch at a frequency...

Page 279: ...s to frequency template to flux the motor The choices for this parameter are Enumerated Value VHz Shape 0 LINEAR LAW This gives a constant flux characteristic up to the Base Frequency see Motor Namepl...

Page 280: ...of the Auto Boost parameter determines level of additional volts supplied to the motor for 100 load Setting the value of auto boost too high can cause the Drive to enter current limit If this occurs...

Page 281: ...le Speed Drive Functional Description LINEAR LAW FAN LAW LOAD FILTER DEMANDED DRIVE MEASURED LOAD V F SHAPE BASE FREQUENCY AUTO BOOST FIXED BOOST BASE VOLTS USER DEFINED x y ACCELERTN BOOST ENERGY SAV...

Page 282: ...correctly fluxed when the Actual Field Current diagnostic in the Feedbacks function reads 100 0 Additional Fixed Boost can be applied during acceleration by setting the Acceleration Boost parameter Th...

Page 283: ...flycatching in Vector control mode when TRUE 0312 Flying Start Mode Mode of operation V Hz control Enumerate Value Flying Start Mode 0 Always 1 Trip or Power up 2 Trip 0313 Search Mode The type of sp...

Page 284: ...risk of tripping Functional Description The flycatching function enables the drive to be restarted smoothly into a spinning motor It applies small search voltages to the motor whilst ramping the Drive...

Page 285: ...Anin 11 Scale The scale is a simple multiplication factor The input voltage is converted to a percentage value 1461 Anin 11 Offset is added and the result is multiplied by Scale The result is present...

Page 286: ...o the AC30V General Purpose I O Option manual for more details Once programmed the RTC trim affects the operation of the RTC both in battery backed up mode and normal running mode Analog input Scale a...

Page 287: ...ise The Favourites menu if the Favourites menu is not empty otherwise The Monitor menu 0983 Display Timeout When the GKP is idle no keys pressed for a period longer than the Display Timeout the displa...

Page 288: ...aning that the password is ignored when modifying the Local Setpoint and other related parameters 1099 Technician Password The password required to change from Operator View level to Technician View L...

Page 289: ...netising inductance usually given the title imr 0569 Rotor Time Constant Induction Motor rotor time constant 0570 Leakage Inductance Induction motor leakage inductance Displayed as star or delta equiv...

Page 290: ...nal dynamic braking resistor PNO Parameter Descriptions 0324 DC Inj Deflux Time Motor defluxed duration before starting injection braking 0325 DC Inj Frequency Max frequency applied to the motor 0326...

Page 291: ...is a simple multiplication factor The input voltage or current is converted to a percentage value 0957 Anin 01 Offset is added and the result is multiplied by 0958 Anin 01 Scale The result is presente...

Page 292: ...is set TRUE the absolute value of the result of combining 0042 Anout 01 Value 0686 Anout 01 Scale and 1108 Anout 01 Offset is used to drive the output electronics 0004 Anout 02 Type Analog output 1 is...

Page 293: ...other ranges the input is represented as 0 to 100 The Offset value is then added to this input and the result of this is multiplied by the scale factor The result is presented in the Value parameter O...

Page 294: ...IO Option configuration If the status parameter is not OK then the drive will not enter the Operational state Status Description OK The configuration is valid The status will always be OK if no IO opt...

Page 295: ...X20 2 GPIO option 0015 10 Digital Input 13 X20 3 GPIO option 0016 11 Digital Input 14 X20 4 GPIO option 0017 12 Run Key GKP Run key pressed 0018 13 Not Stop Key GKP Stop key not pressed 0019 14 Stop...

Page 296: ...ter is set to FALSE 0041 Anin 02 Value Terminal X11 2 The value returned by the signal processing electronics For the 0 10V range the value is expressed as a percentage of the hardware range 0 to 100...

Page 297: ...ing using the Jog Setpoint as the active setpoint The drive will stop when the key is released 1253 Local Rem Key Active Enables the L R soft key function This is used to change between Local and Remo...

Page 298: ...ion behaves like a simple clamp The Minimum Speed Value has the valid range 100 to 100 and the output is always greater than or equal to the Minimum Speed Value LINEAR In this mode the MINIMUM SPEED f...

Page 299: ...Parameter Reference D 60 AC30V series Variable Speed Drive Modbus Monitor Communications Base Modbus Setup Communications Base Modbus Parameters Base Comms Modbus Refer to Appendix A Modbus TCP...

Page 300: ...Monitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Paramet...

Page 301: ...ns Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Parameters Option Comms Opt...

Page 302: ...ant 2 parameters of the PMAC motor module The Thermal time constant is used as the constant time of a simple 1st order low pass filter Are all related to rated motor current PNO Parameter Descriptions...

Page 303: ...rnal limit to the current limit module 0338 Mot I2T TC Only available for PMAC motor Time constant of the motor define in the PMAC Motor Data module 0339 Actual Mot I2T Output Only available for PMAC...

Page 304: ...d Drive Functional Description 150 105 60s Current Limit Time Im magnitude I T Limit Profile Motor current limit Current Feedback In Motor IxT motor IM Motor Rms Current Feedback In Motor Motor load e...

Page 305: ...Inductance Mutual Inductance and Rotor time Constant for model parameters Note Do not attempt to control motors whose rated current is less than 25 of the drive rated current Poor motor control or Au...

Page 306: ...ntrol PNO Parameter Descriptions 1560 Start Delay Enable Enable the delay to action ramping to Setpoint from the Run Command This can allow a period for motor flux to establish AC induction motor befo...

Page 307: ...is parameter selects between random pattern quiet motor noise or the more conventional fixed carrier PWM strategies for PMAC motor only When TRUE random pattern is enabled For PMAC SVC control random...

Page 308: ...ro Enable This is connected to a Digital Input as part of the selected macro It globally resets the PID output and integral term when FALSE Enable must be TRUE for the PID to operate Integral Defeat T...

Page 309: ...utput 1933 PID Output Neg Limit The maximum negative excursion limit of the PID output 1934 PID Output Scaling The overall scaling factor which is applied after the positive and negative limit clamps...

Page 310: ...flycatching for PMAC motor 0690 PMAC Fly Search Mode The PMAC Flycatching sequence can be triggered by different starting conditions ALWAYS All starts after controlled or uncontrolled stop or after a...

Page 311: ...d Current Set the motor s rated current Amps rms Refer to Motor Current Percent in the Feedbacks function A value of 100 PMAC rated Current 0558 PMAC Rated Torque Set the motor s rated torque Refer to...

Page 312: ...564 PMAC Motor Inertia Rotor inertia of motor 0565 PMAC Therm Time Const Copper Thermal Time constant s If not known set to 300s This parameter is used for the motor thermal protection Refer to Motor...

Page 313: ...Loop Strt This parameter is used to enable disable a specific startup procedure when the motor drive is switched ON starting rotation This parameter is also used to work in up down motion where we nee...

Page 314: ...n the drive is switched ON Torque ON Open Loop Closed loop Current setpoint 3 Startup speed Speed input 1 Ramp 4 Startup time 6 Startup time 5 1 User speed setpoint 2 Internal speed setpoint 3 Interna...

Page 315: ...op Speed setpoint 2 Current setpoint 3 Startup speed Startup current Speed input 1 Ramp 4 Startup time 6 Startup time 5 1 User speed setpoint 2 Internal speed setpoint 3 Internal current setpoint 4 ra...

Page 316: ...d appropriate for most applications with light load very low friction and low acceleration The value should be adapted to the starting conditions 0479 PMAC SVC Start Speed This parameter is used in co...

Page 317: ...pen Loop Closed loop Speed setpoint 2 Current setpoint 3 Startup speed 0 75 Startup speed Startup current Startup time 5 Speed input 1 Ramp 4 1 User speed setpoint 2 Internal speed setpoint 3 Internal...

Page 318: ...losed loop Speed setpoint 2 Current setpoint 3 Startup speed 0 75 Startup speed Startup current Startup time 5 Speed input 1 ramp 4 1 User speed setpoint 2 Internal speed setpoint 3 Internal current s...

Page 319: ...75 Startup speed Startup current Speed input 1 Startup current 0 75 Startup speed Startup speed Ramp 4 Startup time 5 1 User speed setpoint 2 Internal speed setpoint 3 Internal current setpoint 4 ram...

Page 320: ...l 100 Once the dclink falls down below Pwrl TripThreshold the speed septoint is ramped to zero until the dc link rises above Pwrl trip Threshold Pwrl Control Band Then the speed septoint is hold waiti...

Page 321: ...speed setpoint The condition to validate the supply returns is met if the dc link is kept higher than Pwrl trip Threshold Pwrl Control Band for more than 500ms During this time the speed setpoint is...

Page 322: ...ed 2 Preset Speed Output when Selected Preset equals 2 1919 Preset Speed 3 Preset Speed Output when Selected Preset equals 3 1920 Preset Speed 4 Preset Speed Output when Selected Preset equals 4 1921...

Page 323: ...d Preset number Functional Description Select 2 Select 1 Select 0 Selected Preset FALSE FALSE FALSE Preset Speed 0 FALSE FALSE TRUE Preset Speed 1 FALSE TRUE FALSE Preset Speed 2 FALSE TRUE TRUE Prese...

Page 324: ...Monitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Parame...

Page 325: ...s Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Parameters Option Comms Opti...

Page 326: ...eset Value The value Output is set to when the Reset Input is TRUE 1903 RL Maximum Value The maximum value to which Output will ramp up to 1904 RL Minimum value The minimum value to which Output will...

Page 327: ...utput ramps up to Maximum Value at Ramp Time FALSE FALSE TRUE Output ramps down to Minimum Value at Ramp Time FALSE FALSE FALSE Output not changed FALSE TRUE TRUE Output not changed If Output is great...

Page 328: ...ed the Drive will decelerate using the reference ramp deceleration time provided it is non zero When STOP RAMP is selected the motor will decelerate in Stop Ramp Time When DC INJECTION is selected the...

Page 329: ...ntrolled by the Sramp Acceleration and Sramp Jerk1 to Sramp Jerk 4 parameters When FALSE there is an immediate transition from the old curve to the new curve 0491 Sramp Acceleration Sets the accelerat...

Page 330: ...h the demand is ramped to zero after the ramp has been quenched 0505 Zero Speed Threshold Hold for zero speed detection used by stop sequences 0506 Zero Speed Stop Delay Sets the time at which the Dri...

Page 331: ...2 AC30V series Variable Speed Drive Functional Description The s ramp output takes the form shown below S Ramp 20 10 0 10 20 30 40 50 60 Time secs Jerk Acceleration Velocity Jerk3 Jerk4 Jerk2 Jerk1 Ac...

Page 332: ...er 7004 01 00 or 7004 02 00 this parameter reports the time from the associated Real Time Clock hardware On receiving an IO Option from the factory the time is not set and the value will be fixed at 1...

Page 333: ...ch a disabled trip event occurs when the drive is operating in Fire Mode see Chapter 13 Fire Mode on page D 118 and HA502134U002 Fan Control Application manual PNO Parameter Descriptions 1139 Control...

Page 334: ...PMAC and IM for 100 demand the motor will provide the actual shaft speed of the value that is set in this parameter For V Hz control IM only for 100 demand the actual shaft speed will be the value se...

Page 335: ...inserted is faulty and cannot be used 1034 Card Name The Volume Label read from the card This is normally entered when formatting the card It may be left blank 1038 Firmware TRUE indicates that the fi...

Page 336: ...l set to TRUE 2 REMOTE always powers up with 0591 Local set to FALSE 0592 Local Reference Local Reference from GKP 0610 App Control Word Control Word from Application Terminals 0627 Comms Control Word...

Page 337: ...s Reference Reference from Fieldbus 0682 Reference Monitor read only Reference updated from the active source This will either be the value of the 0592 Local Reference 0680 App Reference terminals or...

Page 338: ...selected language The languages supported are 0 English 1 French 2 German 3 Spanish 4 Italian 5 Custom 1006 Run Wizard Changing this parameter to TRUE will cause the GKP to re start the Setup Wizard T...

Page 339: ...quency of skip band 2 in Hz 1912 Skip Freq Band 3 The width of skip band 3 in Hz 1913 Skip Frequency 3 The centre frequency of skip band 3 in Hz 1914 Skip Freq Band 4 The width of skip band 4 in Hz 19...

Page 340: ...Frequency to 0 disables the corresponding band Setting a Band to 0 causes the value of Band 1 to be used for this band Setpoint Drive Frequency Frequency 1 Frequency 2 The behaviour of this function i...

Page 341: ...Parameter Reference D 102 AC30V series Variable Speed Drive Setpoint Drive Frequency Frequency 1 Frequency 2...

Page 342: ...tional Description The Slew Rate limit obtains the setpoint from the output of the application correctly scaled by the Reference feature and already processed by the Power Loss Ride Thru and the Ramp...

Page 343: ...f increased load PNO Parameter Descriptions 0354 Slip Compensatn Enable Enable Disable slip compensation 0356 SLP Motoring Limit Maximum compensated speed in motor control 0357 SLP Regen Limit Maximum...

Page 344: ...Favourites menu 1311 Setup An array of PNOs that identifies the parameters to be shown in the Setup menu 1270 Monitor An array of PNOs that identifies the parameters to be shown in the Monitor menu Fu...

Page 345: ...NONE Enumerated Value Direct IP Select 0 NONE 1 ANIN1 2 ANIN2 0529 Direct Input Ratio The Direct Input is multiplied by this parameter 0530 Direct Input Pos Lim This limits the upper value of the Dire...

Page 346: ...ined after summing all sources This is the value which is presented to the speed loop 0534 Total Spd Demand This diagnostic shows the final values of the speed demand as a of 100 Speed in RPM of the S...

Page 347: ...ertia ratio between the load and the motor For a no load condition a value of 0 1 should be used This is used to automatically estimate the correct Speed Loop Pgain and Speed Loop I Time 1248 Speed Lo...

Page 348: ...t equal to the value of this parameter 0521 Spd Loop Aux Torq Dmd When the drive is operating in speed control mode the value of this parameter is added on to the torque demand produced by the speed l...

Page 349: ...s Symmetric Torque Limit Speed Feedback Ve Torque Limit Ve Torque Limit Low pass filter Low pass filter Aux torque demand Torque Demand Isolate Direct Ip Int Preset Int defeat Total speed demand Speed...

Page 350: ...ef Min Speed Clamp Minimum value for Ramp Speed Output 1265 Ref Max Speed Clamp Maximum value for Ramp Speed Output 1266 Ref Speed Trim The trim is added to the ramp output to form the Ramp Speed Outp...

Page 351: ...esigned for VOLTS Hz motor Control Mode PNO Parameter Descriptions 0364 Stabilisation Enable Enable Disable stabilisation Functional Description Enabling this function reduces the problem of unstable...

Page 352: ...mped down The rate at which the inverse time current limit is ramped to the Inv Aiming Point is defined by Inv Time Down Rate When the overload condition disappears the inverse time current limit is r...

Page 353: ...electrical speed is below 3Hz and with the heatsink temperature Refer to Parker SSD for detailed values Above 3Hz electrical speed overload capabilities are those defined by the 0390 Duty Selection Fu...

Page 354: ...rent 0907 Stall Time The time after which a stall condition will cause a trip 0909 Stall Torque Active TRUE if tripped under torque trip operation 0910 Stall Current Active TRUE is tripped under curre...

Page 355: ...Actual Pos Torque Lim and Actual Neg Torque Lim diagnostic These values determine the absolute motor torque limits PNO Parameter Descriptions 0415 Positive Torque Lim This parameter sets the maximum a...

Page 356: ...ive Functional Description Pos torque lim Neg Torque lim 1 1 1 Positive Torque Lim Main Torque Lim Negative Torque Lim Symmetric Torque Lim Torque Limit Values in as a of motor rated torque Internal t...

Page 357: ...is used when generating the MOTOR OVERTEMP trip NTC Negative Temperature Co efficient PTC Positive Temperature Co efficient KTY a linear temperature measuring device 1185 Thermistor Resistance The res...

Page 358: ...value of rotor time constant used by the motor control This value is the nominal value stored in the Induction Motor Data modified by this module to give a value as close as possible to the real valu...

Page 359: ...Mode see Chapter 13 is enabled Each entry has the same format as the First Trip parameter see Trips Status The most recent fault is the first entry in the array Warranty Trips 0 0972 Warranty Trip Ti...

Page 360: ...responding to each trip 0763 Active 1 32 A 32 bit word that indicates which trip sources are active For example the HEATSINK OVERTEMP may remain true for some time after the initial fault is reported...

Page 361: ...er Low pass filter applied to the raw VDC Ripple 0915 VDC Ripple Trip Hyst Hysteresis on the VDC ripple level for trip condition 0916 VDC Ripple Sample Time Windows for peak to peak VDC voltage captur...

Page 362: ...ns This is achieved by controlling the level of PWM modulation as a function of measured dc link volts The dc link volts may vary either due to supply variations or regenerative braking by the motor T...

Page 363: ...Parameter Reference D 124 AC30V series Variable Speed Drive Web Server Setup Communications Base Ethernet Setup Environment Parameters Base Comms Web Server Refer to Chapter 12 Ethernet...

Page 364: ...maximum range of 1st Jan 1970 to 2037 TIME_OF_DAY Time of day DATE_AND_TIME Date and time of day with a maximum range of 1st Jan 1970 to 2037 STRING String BYTE Bit string length 8 WORD 2 Bit string...

Page 365: ...the View level OPERATOR The parameter is always visible TECHNICIAN The parameter is visible when the view level is set to OPERATOR or TECHNICIAN ENGINEER The parameter is visible when the view level i...

Page 366: ...5 BOOL NEVER OPERATOR 00555 0015 Digin Value Digin 12 Same as PNO 5 BOOL NEVER OPERATOR 00557 0016 Digin Value Digin 13 Same as PNO 5 BOOL NEVER OPERATOR 00559 0017 Digin Value Digin 14 Same as PNO 5...

Page 367: ...EPTION 8 NONE NEVER ENGINEER 00619 0047 Comms Supervised Same as PNO 45 BOOL NEVER OPERATOR 00621 0048 Comms Trip Enable Same as PNO 44 BOOL TRUE ALWAYS TECHNICIAN 00623 0049 Comms Module Version Same...

Page 368: ...ICIAN 00775 0125 Write Mapping 4 Same as PNO 120 UINT 0000 0000 to 2149 CONFIG TECHNICIAN 00777 0126 Write Mapping 5 Same as PNO 120 UINT 0000 0000 to 2149 CONFIG TECHNICIAN 00779 0127 Write Mapping 6...

Page 369: ...arameters Option Comms BACnet IP USINT enum Same as PNO 46 NEVER OPERATOR 00943 0209 BACnet IP Device ID Setup Communications Option Parameters Option Comms BACnet IP UDINT 0 0 to 4194302 CONFIG TECHN...

Page 370: ...ty And Stop Bits Same as PNO 229 USINT enum 0 0 EVEN 1 STOP 1 ODD 1 STOP 2 NONE 2 STOP 3 NONE 1 STOP CONFIG TECHNICIAN 00989 0232 High Word First RTU Same as PNO 229 BOOL FALSE CONFIG TECHNICIAN 00991...

Page 371: ...NICIAN 6 01183 0329 DC Current Level Parameters Motor Control Inj Braking REAL 3 0 0 0 to 25 0 ALWAYS TECHNICIAN 6 01185 0330 DC Inj Timeout Parameters Motor Control Inj Braking TIME 90 000 0 000 to 6...

Page 372: ...as PNO 392 REAL x x 25 0 to 200 0 C NEVER ENGINEER 01341 0408 Elec Rotor Speed Parameters Motor Control Feedbacks REAL x x 1500 0 to 1500 0 Hz NEVER OPERATOR 01343 0409 Heatsink OT Trip Parameters Mot...

Page 373: ...ICIAN 6 01465 0470 PMAC SVC I Gain Hz Parameters Motor Control PMAC SVC REAL 20 00 0 00 to 10000 00 Hz ALWAYS TECHNICIAN 6 01467 0476 PMAC SVC Open Loop Strt Parameters Motor Control PMAC SVC BOOL TRU...

Page 374: ...530 Direct Input Pos Lim Parameters Motor Control Spd Direct Input REAL 110 00 110 00 to 110 00 ALWAYS TECHNICIAN 01587 0531 Direct Input Neg Lim Parameters Motor Control Spd Direct Input REAL 110 00...

Page 375: ...Sequencing BOOL FALSE ALWAYS ENGINEER 2 01777 0626 App Control Word EVENT TRIGGERED OP Parameters Motor Control Sequencing BOOL FALSE ALWAYS ENGINEER 2 01779 0627 Comms Control Word Parameters Motor C...

Page 376: ...tatus Word CONTROL FROM COMMS Parameters Motor Control Sequencing BOOL NEVER TECHNICIAN 01869 0674 Status Word JOG OPERATION Parameters Motor Control Sequencing BOOL NEVER TECHNICIAN 01875 0675 Status...

Page 377: ...S BREAK 23 24 24 V OVERLOAD 24 25 PMAC SPEED ERROR 25 26 OVERSPEED 28 29 INTERNAL FAN FAIL 29 30 CURRENT SENSOR 30 31 POWER LOSS STOP ALWAYS TECHNICIAN 01921 0703 Enable 1 32 06 CURRENT LIMIT Paramete...

Page 378: ...CURRENT SENSOR 30 31 POWER LOSS STOP NEVER OPERATOR 02053 0764 Active 1 32 01 OVER VOLTAGE Same as PNO 763 BOOL NEVER OPERATOR 02055 0765 Active 1 32 02 UNDER VOLTAGE Same as PNO 763 BOOL NEVER OPERAT...

Page 379: ...02195 0835 Warnings 1 32 06 CURRENT LIMIT Same as PNO 829 BOOL NEVER OPERATOR 02197 0836 Warnings 1 32 07 MOTOR STALL Same as PNO 829 BOOL NEVER OPERATOR 02199 0837 Warnings 1 32 08 INVERSE TIME Same...

Page 380: ...Stall Trip BOOL NEVER TECHNICIAN 02345 0910 Stall Current Active Parameters Trips Stall Trip BOOL NEVER TECHNICIAN 02347 0911 Stall Speed Feedback Parameters Trips Stall Trip REAL x 200 to 200 NEVER...

Page 381: ...OR 02447 0961 Drive Name Setup Environment Parameters Device Manager Drive info STRING 23 ALWAYS TECHNICIAN 7 02449 0968 Warranty Trips Parameters Trips Trips History ARRAY 0 2 NEVER ENGINEER 02463 09...

Page 382: ...ard USINT enum 0 NO CARD 1 INITIALISING 2 READY 3 CARD FAULT NEVER OPERATOR 02593 1034 Card Name Parameters Device Manager SD Card STRING 11 NEVER OPERATOR 02595 1038 Firmware Parameters Device Manage...

Page 383: ...Thermistor Type Setup Inputs and Outputs Option Parameters Option IO Thermistor USINT enum 1 0 NTC 1 PTC 2 KTY ALWAYS TECHNICIAN 02895 1185 Thermistor Resistance Parameters Option IO Thermistor REAL x...

Page 384: ...PNO 1271 UINT 0926 0000 to 2149 ALWAYS OPERATOR 2 03079 1277 Monitor 6 Same as PNO 1271 UINT 0000 0000 to 2149 ALWAYS OPERATOR 2 03081 1278 Monitor 7 Same as PNO 1271 UINT 0000 0000 to 2149 ALWAYS OPE...

Page 385: ...BOOL NEVER ENGINEER 1 03353 1416 Warranty Trips Record 08 INVERSE TIME Parameters Trips Trips History BOOL NEVER ENGINEER 1 03359 1419 Warranty Trips Record 11 HEATSINK OVERTEMP Parameters Trips Trips...

Page 386: ...N 03483 1479 AR Trip Mask 07 MOTOR STALL Same as PNO 1469 BOOL TRUE ALWAYS TECHNICIAN 03485 1480 AR Trip Mask 08 INVERSE TIME Same as PNO 1469 BOOL TRUE ALWAYS TECHNICIAN 03487 1481 AR Trip Mask 09 MO...

Page 387: ...on REAL x 1 to 100000 ms NEVER ENGINEER 03567 1521 Tr Adaptation Output Parameters Motor Control Tr Adaptation REAL x 1 to 500 NEVER ENGINEER 03569 1526 Energy Saving Lower Lim Parameters Motor Contro...

Page 388: ...ALWAYS ENGINEER 03693 1632 Mapping Valid Monitor Communications Base Modbus Parameters Base Comms Modbus BOOL NEVER OPERATOR 03791 1633 Application User Boost Parameters Motor Control Fluxing VHz REA...

Page 389: ...5 8 04365 1920 Preset Speed 4 Setup Application Preset Speeds REAL 0 0 100 0 to 100 0 ALWAYS TECHNICIAN 5 8 04367 1921 Preset Speed 5 Setup Application Preset Speeds REAL 0 0 100 0 to 100 0 ALWAYS TE...

Page 390: ...une 0695 Attached to Stack Drive info 0448 Auto Boost Fluxing VHz 0930 Auto IP Ethernet 0255 Autotune Enable Autotune 0256 Autotune Mode Autotune 0274 Autotune Ramp Time Autotune 0257 Autotune Test Di...

Page 391: ...Point Stack Inv Time 0351 Inv Time Down Rate Stack Inv Time 0349 Inv Time Output Stack Inv Time 0350 Inv Time Up Rate Stack Inv Time 0352 Inv Time Warning Stack Inv Time 0996 IO Option FE State Device...

Page 392: ...otor Time Constant Induction Motor Data 0998 RTA Code Device State 0999 RTA Data Device State 1003 RTA Thread Priority Device State 1187 RTC Trim General Purpose IO 1140 Run Key Action Local Control 1...

Page 393: ...0310 VHz Flying Start Enable Flycatching 0422 VHz Shape Fluxing VHz 0423 VHz User Freq Fluxing VHz 0435 VHz User Volts Fluxing VHz 1141 View Level Graphical Keypad 0829 Warnings 1 32 Trips Status 0972...

Page 394: ...0 5 0 5 1 1 1 5 DC Inj Frequency Hz 325 9 9 9 9 9 9 9 9 9 9 9 6 DC Pulse Time 327 2 2 2 2 2 2 2 2 2 2 2 2 Final DC Pulse Time 328 1 1 1 1 1 1 1 1 1 3 3 3 DC Current Level 329 3 3 3 3 3 3 3 2 5 2 5 1...

Page 395: ...6 6 6 6 6 4 4 4 4 4 4 DC Pulse Time 327 2 2 2 2 2 3 3 3 3 3 3 Final DC Pulse Time 328 3 3 3 3 3 5 5 5 5 5 5 DC Current Level 329 1 25 1 25 1 25 1 25 1 25 1 1 1 1 1 1 DC Inj Base Volts 331 75 75 75 75...

Page 396: ...d Drive Appendix E E Plan Library E Plan Library For information on the E Plan library go to www eplan co uk web site To obtain layout diagrams from our E Plan Library go to www parker com ssd and the...

Page 397: ...LAN MACROS ePLAN_ e ectric 8 Parker SSD Europe offeranumber of P8EPLAN macros lo help supportour range of AC and DC dnves and related accessones pleasecontact us for furtherdeta1lsor aSSistance AC10 A...

Page 398: ...IP21 SD 1 IP Rating IP54 SD 2 IP Rating Cold Plate SD 3 IP Rating IP21 CD 4 IP Rating IP54 CD 5 IP Rating Cold Plate CD 6 Industry Industry General V Industry Hydraulics F Industry Refridgeration R S...

Page 399: ...tic Conditions Class 3k3 as defined by EN60721 3 3 Chemically Active Substances For the standard product which inherently includes our optimal level of conformal coating compliance with EN60721 3 3 is...

Page 400: ...supplies TN when fitted with an internal filter External filters are available for use on TN and IT non earth referenced supplies Prospective Short Circuit Current PSCC Refer to the appropriate Electr...

Page 401: ...ratings at 460V 60Hz ac input Prospective short circuit current 5kA Normal Duty Output Overload Motoring 110 for 60s 31V 4D0004 1 1kW 3 5 4 95 4 16 2 4 1 5Hp 3 0 3 5 31V 4D0005 1 5kW 4 5 5 3 96 4 16...

Page 402: ...rmal Duty Output Overload Motoring 110 for 60s 31V 4E0016 7 5kW 16 14 5 97 4 16 5 5 10Hp 14 12 1 31V 4E0023 11kW 23 20 4 97 4 16 5 1 15Hp 21 18 0 Heavy Duty Output Overload Motoring 150 for 30s 180 fo...

Page 403: ...kHz applied above nominal switching frequency FRAME G Input currents for kW ratings are at 400V 50Hz ac input and for Hp ratings at 460V 60Hz ac input Prospective short circuit current 10kA Normal Dut...

Page 404: ...kHz applied above nominal switching frequency FRAME H Input currents for kW ratings are at 400V 50Hz ac input and for Hp ratings at 460V 60Hz ac input Prospective short circuit current 10kA Normal Du...

Page 405: ...above nominal switching frequency FRAME J Input currents for kW ratings are at 400V 50Hz ac input and for Hp ratings at 460V 60Hz ac input Prospective short circuit current 10kA Normal Duty Output Ov...

Page 406: ...plied above nominal switching frequency FRAME K Input currents for kW ratings are at 400V 50Hz ac input and for Hp ratings at 460V 60Hz ac input Prospective short circuit current 18kA Normal Duty Outp...

Page 407: ...10 50 60Hz 5 Frame D Frame G 31V 4D0004 10A 31V 4G0045 63A 31V 4D0005 10A 31V 4G0060 80A 31V 4D0006 10A 31V 4G0073 100A 31V 4D0008 10A Frame H 31V 4D0010 12A 31V 4H0087 125A 31V 4D0012 16A 31V 4H0105...

Page 408: ...V 4D0006 10A Class J Fuse 31V 4G0073 100A Class J Fuse 31V 4D0008 10A Class J Fuse Frame H 31V 4D0010 15A Class J Fuse 31V 4H0087 125A A50QS 120 4 31V 4D0012 20A Class J Fuse 31V 4H0105 150A A50QS 150...

Page 409: ...3 130 31V 4D0012 5 5 7 5 7 8A 6 7 5 5 2 4 5 98 E 31V 4E0016 7 5 10 10 8A 8 25 11 25 7 2 5 5 7 5 71 31V 4E0023 11 15 14 7A 11 25 15 9 8 7 5 10 52 F 31V 4F0032 15 20 21 5A 16 5 22 5 14 4 11 15 35 31V 4F...

Page 410: ...rker Part Number MTE Part Number Inductance mH Rated amps D 1 1kW 1 5hp CO470651 RL 00402 6 5 4 D 1 5kW 2hp CO470651 RL 00402 6 5 4 D 2 2kW 3hp CO352782 RL 00803 5 8 D 3kW CO352782 RL 00803 5 8 D 4kW...

Page 411: ...ltage mode AOUT1 Range selected by parameter 0003 from 0 to 10V 10V to 10V AOUT2 Range selected by parameter 0004 from 0 to 10V 0 to 20mA 4 to 20mA Maximum rated output current in voltage mode 10mA wi...

Page 412: ...ximum input voltage 30V dc undefined state 15V 5V 0V 24V ON OFF Input Threshold Typically 10V Input Impedance 3 3k Input Current 7 3mA 10 24V Sample Interval 1ms DIGITAL OUTPUTS DIO1 X12 01 DIO4 X12 0...

Page 413: ...Maximum Voltage 24V 10 This is an optional auxiliary power input It will keep the control module digital I O options and GKP powered when the main power is off It will not power any analog I O A sepa...

Page 414: ...m JP Japan Tokyo Tel 81 0 3 6408 3901 KR South Korea Seoul Tel 82 2 559 0400 KZ Kazakhstan Almaty Tel 7 7272 505 800 parker easteurope parker com MX Mexico Apodaca Tel 52 81 8156 6000 MY Malaysia Shah...

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