Contents
1
Contents ................................................................... Page No.
Contents ....................................................................... Page No.
Chapter 1:
Safety
............................................................. 1-1
Requirements .................................................................................... 1-1
Intended Users .......................................................................................... 1-1
Application Area ........................................................................................ 1-1
Personnel ................................................................................................... 1-2
Hazards ...................................................................................................... 1-2
Chapter 2:
Introduction
................................................... 2-1
About this Manual ............................................................................ 2-1
How the Manual is Organised .................................................................. 2-1
Initial Steps ................................................................................................ 2-2
PC Requirements ...................................................................................... 2-2
Equipment Inspection ...................................................................... 2-3
Power Ratings ................................................................................... 2-4
Packaging and Lifting Details ......................................................... 2-5
Chapter 3:
Product Overview
.......................................... 3-1
Product Range .................................................................................. 3-1
AC30V Frame D, E, F, G, H, J, K .............................................................. 3-1
Control Features ............................................................................... 3-2
Functional Overview ........................................................................ 3-3
Chapter 4:
Installation
..................................................... 4-1
Cubicle Mount ................................................................................... 4-1
Dimensions for Cubicle Mount Installation ............................................. 4-1
Dimensions for Cubicle Mount Installation – Frame K .......................... 4-2
Mounting the Drive .................................................................................... 4-3
Ventilation .................................................................................................. 4-3
Cubicle Mounting Details ......................................................................... 4-4
Through Panel Mount Frames D to J only ..................................... 4-5
Dimensions for Through Panel Installation ............................................ 4-5
Frames D, E ............................................................................................... 4-5
Frames F, G ............................................................................................... 4-6
Frame H ...................................................................................................... 4-7
Frame J ...................................................................................................... 4-8
Mounting the Drive .................................................................................... 4-9
Ventilation .................................................................................................. 4-9
Through Panel Mounting Details (frames D – J only) .......................... 4-10
Cover Removal Instructions – All Frames ............................................ 4-10
Cabling Bracket for Control & Main Cable ................................... 4-13
Electrical Installation ...................................................................... 4-14
Wiring Instructions.................................................................................. 4-14
Power Wiring Connections ..................................................................... 4-15
Control Module Cover Removal .................................................... 4-16
Control Module Removal ............................................................... 4-17
Control Wiring Connections ................................................................... 4-18
Wiring Diagrams ............................................................................. 4-19
The Default Application ........................................................................... 4-19
Application Description ........................................................................... 4-19
Application 0: Basic Speed Control ...................................................... 4-21
Application 1: Auto/Manual Control ...................................................... 4-23
Application 2:
Raise / Lower Trim ...................................................... 4-25
Application 3: Presets Speeds ............................................................... 4-27
Application 4: PID Control ..................................................................... 4-29
Terminal Block Wire Range .................................................................... 4-31
Terminal Tightening Torques .................................................................. 4-32
Optional Equipment ................................................................................. 4-32
Brake Wiring ............................................................................................. 4-32
Fitting a Remote GKP ..................................................................... 4-33
Getting Started ................................................................................ 4-34
GKP Setup Wizard ................................................................................... 4-34
Ethernet Communications ...................................................................... 4-35
Firmware Update ............................................................................. 4-37
Updating the Drive firmware ................................................................... 4-37
Chapter 5:
Associated Equipment
.................................. 5-1
Main Points ................................................................................................. 5-1
AC Motor Chokes .............................................................................. 5-2
Dynamic Braking Resistors ............................................................. 5-3
Wiring Details ............................................................................................. 5-3
..................................................................................................................... 5-3
Dynamic Braking Resistors ............................................................. 5-4
Resistor Selection ...................................................................................... 5-4
Circuit Breakers ................................................................................ 5-6
External EMC Filters ......................................................................... 5-6
Input Chokes ..................................................................................... 5-7
Gaskets .............................................................................................. 5-7
Cabling Bracket for Control & Main Cable ..................................... 5-7
Option Cards ..................................................................................... 5-8
SD Cards ..................................................................................................... 5-8
Installation Details ..................................................................................... 5-9
Chapter 6
Safe Torque Off SIL3/PLe
............................... 6-1
General Information.......................................................................... 6-1
STO Functional Description ...................................................................... 6-2
Alignment to European Standards ................................................. 6-3
