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Mitsubishi Electric MR-J2S CP-S084 Series, Manual

The Mitsubishi Electric MR-J2S CP-S084 Series is a high-performance servo amplifier designed to meet demanding industrial automation needs. With advanced features and precise control, this product ensures optimal performance. Download the user manual for free from our website, manualshive.com, to get detailed instructions on installation, configuration, and troubleshooting.

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A-9 

Contents 

Section １

Functions and Configuration......................................... １-１

１.１

 

Outline ....................................................................... １-１

１.２

 

Supported Models .............................................................. １-１ 

１.３

 

Features ...................................................................... １-１ 

１.４

 

Comparison of Functions ....................................................... １-３ 

１.５

 

Renewal Tool Product Names .................................................... １-９ 

１.６

 

Renewal Tool Configuration .................................................. １-１１ 

１.７

 

List of Renewal Tool products ............................................... １-１３ 

Section ２

Selecting the MR-J2S Renewal Tool................................... ２-１ 

２.１

 

Basic Configuration ........................................................... ２-１ 

２.２

 

Precautions for Replacement ................................................... ２-１ 

２.３

 

Selecting the Product ......................................................... ２-２ 

２.３.１  Flow of Selection for Replacement ....................................... ２-２ 

２.４

 

Table of Replacement Combinations ............................................. ２-４ 

２.４.１  A Type Replacement Combination Table .................................... ２-４ 
２.４.２  B Type Replacement Combination Table .................................. ２-１５ 

２.５

 

Renewal Tool Connection Diagram ............................................. ２-２７ 

２.５.１  SC-J2SJ4KT02K～3K..................................................... ２-２７ 
２.５.２  SC-J2SJ4KT5K.......................................................... ２-２９ 
２.５.３  SC-J2SJ4KT7K.......................................................... ２-３１ 
２.５.４  SC-J2SJ4KT15K、22K.................................................... ２-３３ 
２.５.５  SC-J2SBJ4KT02K～3K.................................................... ２-３５ 
２.５.６  SC-J2SBJ4KT5K......................................................... ２-３７ 
２.５.７  SC-J2SBJ4KT7K......................................................... ２-３９ 
２.５.８  SC-J2SBJ4KT15K、22K................................................... ２-４１ 

２.６

 

Specifications .............................................................. ２-４３ 

２.６.１

 

Standard Specifications ............................................... ２-４３ 

２.６.２

 

Terminal Block Specifications ......................................... ２-４３ 

２.６.３

 

Recommended 24VDC Power Supply Specifications for Interface ........... ２-４４ 

２.６.４

 

Servo Amplifier Initialization Time ................................... ２-４５ 

２.６.５

 

Z-phase Pulse Width (for Primary Replacement) ......................... ２-４７ 

２.６.６

 

Setting the Command Pulse Logic ....................................... ２-４８ 

２.６.７

 

When You Use an Encoder Cable Longer than 50m in Cable Length for a Long Wiring .... ２-４９

２.７

 

Precautions for Using Optional/Peripheral Modules ........................... ２-５０

Section ３

How to Replace MR-J2S Renewal Tool.................................. ３-１

３.１

 

Replacement Procedure ......................................................... ３-１

３.２

 

Checking the Accessories ...................................................... ３-１

３.３

 

Replacing Renewal Kit ......................................................... ３-２

３.３.１  Precautions for Assembling Renewal Kit .................................. ３-２
３.３.２  Assembling SC-J2S(B) J4KT02K/06K ........................................ ３-３
３.３.３  Assembling SC-J2S(B) J4KT1K........................................... ３-１３
３.３.４  Assembling SC-J2S(B) J4KT3K........................................... ３-１８
３.３.５  Assembling SC-J2S(B) J4KT5K........................................... ３-２４
３.３.６  Assembling SC-J2S(B) J4KT7K........................................... ３-２７
３.３.７  Assembling SC-J2S(B) J4KT15K, 22K ..................................... ３-３０

３.４  Combination of Cables...................................................... ３-３７

Section ４

Starting Up the System ............................................. ４-１

４.１

 

When You Turn On the System for the First Time ................................ ４-１

４.１.１

 

Steps to Start Up the System ............................................ ４-１

４.１.２

 

Ambient Environment ..................................................... ４-２

４.２

 

Setting Up Parameters ......................................................... ４-３

４.２.１  Table of the Parameters You Need to Set Up - Type A ..................... ４-３

A － 9

Summary of Contents for MR-J2S CP-S084 Series

Page 1: ...reserved 2 The information in this document is subject to change without notice 3 In some cases where this renewal tool is used all functions may not be compatible with those of MR J2S Servo 4 If the positioning module Model A1SD75P high speed counter Model A1SD61 or servo system controller is used it may be required to change the existing wiring to prevent noise depending on the existing situatio...

Page 2: ...jury CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in medium or slight injury to personnel or may cause physical damage Note that the CAUTION level may lead to a serious consequence according to conditions Please follow the instructions of both levels because they are important to personnel safety What must not be done and what must be done are indicated by the...

Page 3: ...sidual current device RCD select the type B To avoid an electric shock insulate the connections of the power supply terminals 2 To prevent fire note the following CAUTION Install the servo amplifier servo motor and regenerative resistor on incombustible material Installing them directly or close to combustibles will lead to a fire Always connect a magnetic contactor between the power supply and th...

Page 4: ...mpact loads When you keep or use the equipment please fulfill the following environment Item Environment Operation 0 C to 55 C non freezing Ambient temperature Storage 20 C to 65 C non freezing Operation Ambient humidity Storage 90 RH or less non condensing Ambience Indoors no direct sunlight and free from corrosive gas flammable gas oil mist dust and dirt Altitude 1000 m or less above sea level V...

Page 5: ...stop and other protective circuits may not operate DOCOM Control output signal DC 24 V Servo amplifier RA For sink output interface DOCOM Control output signal Servo amplifier RA For source output interfaces DC 24 V When the cable is not tightened enough to the terminal block the cable or terminal block may generate heat because of the poor contact Be sure to tighten the cable with specified torqu...

Page 6: ...magnetic brake or external brake to prevent the condition Configure an electromagnetic brake circuit so that it is activated also by an external EMG stop switch Servo motor Electromagnetic brake B U RA DC24V Contacts must be opened with the ALM malfunction off or the MBR electromagnetic brake interlock off Contacts must be opened with the EMG stop switch When any alarm has occurred eliminate its c...

Page 7: ...ings etc is limited to 100 000 If the total number of the following operations exceeds 100 000 the servo amplifier may malfunction when the EEP ROM reaches the end of its useful life Write to the EEP ROM due to parameter setting changes Write to the EEP ROM due to device changes STO function of the servo amplifier See the applicable Servo Amplifier Instruction Manual when using the STO function of...

Page 8: ... Purpose AC Servo The General Purpose Interface And The MR J2S _A Servo Amplifier Technical Reference Material SH NA 030000 Mitsubishi MELSERVO J4 Series General Purpose AC Servo The General Purpose Interface And The MR J4 _A Servo Amplifier Technical Reference Material SH NA 030103 For SSCNET interface Type B information Manual name Manual No Mitsubishi MELSERVO J2S Series General Purpose AC Serv...

Page 9: ...A 8 MEMO A 8 ...

Page 10: ...l Block Specifications ２ ４３ ２ ６ ３ Recommended 24VDC Power Supply Specifications for Interface ２ ４４ ２ ６ ４ Servo Amplifier Initialization Time ２ ４５ ２ ６ ５ Z phase Pulse Width for Primary Replacement ２ ４７ ２ ６ ６ Setting the Command Pulse Logic ２ ４８ ２ ６ ７ When You Use an Encoder Cable Longer than 50m in Cable Length for a Long Wiring ２ ４９ ２ ７ Precautions for Using Optional Peripheral Modules ２ ５０ Sectio...

Page 11: ...arameter Comparison Table ５ １ ５ １ ２ B Type Parameter Comparison Table ５ ３ Section ６ Troubleshooting ６ ４ ６ １ What to Do When an Alarm Occurs ６ ４ ６ ２ Noise Prevention Measures ６ ６ Section ７ Outline Dimensions ７ １ ７ １ Renewal Kit ７ １ ７ ２ Conversion Cable ７ ９ ７ ２ １ Conversion Cable for Amplifier ７ ９ ７ ２ ２ Conversion Cable for Motor Power ７ １１ ７ ２ ３ Conversion Cable for Motor Encoder ７ １２ ７ ２ ４ Convers...

Page 12: ...ier Wiring work can be shortened because the existing cables can be connected as they are The renewal kit can be mounted using the existing mounting holes The existing space can be effectively used by adopting the sliding mechanism for the renewal kit For some models By utilizing the renewal tool it is possible to replace by proceeding in stages from primary replacement to secondary replacement Pr...

Page 13: ... replacement Secondary replacement Package replacement After replacement Whenreplacingtheservomotorafterreplacingtheservoamplifier Whenreplacingtheservoamplifierandtheservomotorsimultaneously Primary replacement When replacing the servo amplifier only Servo motor for MR J2S Servo motor for MR J4 1 2 ...

Page 14: ... replacement Secondary replacement Package replacement After replacement Whenreplacingtheservomotorafterreplacingtheservoamplifier Whenreplacingtheservoamplifierandtheservomotorsimultaneously Primary replacement When replacing the servo amplifier only Servo motor for MR J2S Servo motor for MR J4 1 3 ...

Page 15: ...roved function Notch filter Provided 2 pcs Provided 5 pcs Tough drive Unprovided Provided Drive recorder Unprovided Provided Restart after instantaneous power failure Supported None Note 5 Servo amplifier Cooling method Self cooling 0 1 to 1 kW Strong cooling 2 to 22 kW Self cooling 0 1 to 0 6 kW Strong cooling 0 7 to 22 kW Note 6 Compatible Limited functions or compatible with certain conditions ...

Page 16: ...ommunication method USB Push button Note 13 RS 422 232 Communication function RS 422 232 serial communication function RS 422 serial communication function Unsupported Note 14 Analog monitor input Input 2 ch 10 bit torque 14 bit speed or equivalent Input 2 ch 10 bit torque 14 bit speed or equivalent Servo amplifier Analog monitor output 2 ch 0 to 10 V 10 bit resolution or equivalent Monitor signal...

Page 17: ...rface Input Sink source Output Sink Input Output Sink source Encoder Pulse output ABZ phase differential ABZ phase differential Note 12 Parameter Each common MR Configurator SETUP161E Communication method RS 232 MR Configurator SETUP161E Communication method RS 232 When the MR J4 T20 SSCNET conversion unit is used A separate junction cable is necessary Note 17 Servo amplifier Analog monitor output...

Page 18: ...fferent reception times sometimes review of the external sequence is necessary upon replacement For details see section 2 6 4 11 Note that the renewal tool is not compatible with alarm code output 12 Upon replacement it is necessary to set the parameter for the encoder output pulses For information regarding detailed parameter settings refer to the Guide for Replacing MR J2S J2M L NA 03092 issued ...

Page 19: ...C RFS B G7 HG SR HG SR_ B G7 HC LFS HC LFS B HG JR HG JR B Note3 HC UFS B 2000r min HG UR HG UR B HC UFS HC UFS B 3000r min HG KR HG KR B HA LFS 7kWorless HA LFS HG SR HG SR Installation HA LFS 11kWormore HA LFS B HG JR HG JR B Note3 HC KFS HG KR Note4 HC MFS HG MR HC SFS HG SR Note4 HC RFS HG RR HC LFS HG JR Note4 HC UFS B 2000r min HG UR HC UFS B 3000r min HG KR HA LFS 7kWorless HG SR Momentof i...

Page 20: ... the motor specifications refer to Part 6 of the Guide for Replacing MR J2S J2M L NA 03092 issued by Mitsubishi Electric Corporation 5 Laying a new electromagnetic brake cable is required when performing a secondary replacement or package replacement of a motor with brake 6 Replacing an HC KFS motor with an HG KR motor will increase the maximum torque possibly resulting in an excessive torque To p...

Page 21: ... MR J2S _A_ encoder signal is changed for MR J4 _A_ Control power supply conversion terminal block Connect to the existing control power supply and regenerative option Main circuit power supply conversion terminal block Connect to the existing main circuit power supply and servo motor power supply Note 1 For primary replacement the software version of the amplifier differs depending on the corresp...

Page 22: ... signal is changed for MR J4 _B RJ020 Control power supply conversion terminal block Connects to the existing control power supply and regenerative option Main circuit power supply conversion terminal block Connects to the existing main circuit power supply and servo motor power supply Note 1 For primary replacement the software version of the amplifier differs depending on the corresponding motor...

Page 23: ...sion terminal block Encoder conversion cable servo amplifier MR J4 Aサーボアンプ 電源変換端子台 リニューアルキット エンコーダ 変換ケーブル 既設エンコーダ ケーブル 電磁ブレーキ 用電源 既設ブレーキケーブル MR J4用サーボモータ モータ側電源変換 ケーブル モータ側ブレーキ変換ケーブル モータ側エンコーダ 変換ケーブル 既設電源ケーブル シーケンサへ 既設ケーブル 制御信号変換 ケーブル モニタ変換ケーブル Renewal kit Control signal conversion cable Monitor conversion cable Existing cable Encoder conversion cable on the motor side Servo motor for MR J4 To pro...

Page 24: ... MR J2S Note1 Iftheencodercableexceeds50m refertosection2 6 7 Note1 既設エンコーダ ケーブル 既設電磁 ブレーキ用電源 既設ブレーキケーブル MR J4用モータ モータ側電源変換 ケーブル モータ側ブレーキ変換 ケーブル モータ 側エンコーダ 変換ケーブル 既設電源 ケーブル 既設ケーブル MR J4 B RJ020 電源変換端子台 制御信号 変換ケーブル リニューアルキット エンコーダ 変換ケーブル シーケンサへ 既設SSCNET ケーブル MR J4 T20 インタフェース 用DC24V電源 接続コネクタ 後軸アンプ サーボシステム コントローラ 又は前軸アンプ Renewal kit Power supply conversion terminal block 24 V DC power supply connect...

Page 25: ...5 kW 5 SC J2SBJ4KT5K MR J4 _A servo amplifier capacity For 5 kW 6 SC J2SBJ4KT7K MR J4 _A servo amplifier capacity For 7 kW 7 SC J2SBJ4KT15K MR J4 _A servo amplifier capacity For 11 kW 15 kW 8 Renewal kit SC J2SBJ4KT22K MR J4 _A servo amplifier capacity For 22 kW Control signal conversion cable SC J2SBJ4CTC03M Encoder conversion cable SC J2SBJ4ENC03M 9 SC J2SBJ4CSET 01 for 7 kW or less 24 V DC conn...

Page 26: ...kW or lower 02 For 11kW or higher Code Classification of Use CＳＥT Cable set Code Compatibility J2SJ4 For Multi purpose interface Type A J2SBJ4 For SSCNET interface Type B Code Capacity of Servo Amplifier MR J4 A 02K 100W 200W 06K 400W 600W 1K 700W 1kW 3K 2kW 3 5kW 5K 5kW 7K 7kW 15K 11kW 15kW 22K 22kW Code Compatibility J2SJ4 For Multi purpose interface Type A J2SBJ4 For SSCNET interface Type B 1 1...

Page 27: ...ersion Cable on Motor Side J2SJ4PW1 For HC KFS HC MFS to HG KR HG MR J2SJ4PWBK1 For HC KFS HC MFS to HG KR HG MR with brake SAJ3PW2K HAJ3PW1 For HC SFS to HG SR J2SJ4PW2 For HC RFS203 with decelerator to HG SR202 with decelerator J2SJ4PW3 For HA LFS11K1M 15K1M to HG JR11K1M 15K1M Encoder Conversion Cable on Motor Side HAJ3ENM1 For HC KFS HC MFS to HG KR HG MR HAJ3ENM3 For HC SFS to HG SR Brake Con...

Page 28: ...motor with an oil seal is required 7 Depending on machine conditions inertia load etc there is a possibility of insufficient servo amplifier capacity after replacement Carefully consider the capacity in relation to the replacement 8 Although use of dynamic brake resistance standardly equipped to the replacement MR J4 servo amplifier is possible take care because the coasting distance differs depen...

Page 29: ...cement servo amplifier from column 2 of the replacement combination list in Section 2 4 Select the renewal kit from column 3 of the replacement combination list in Section 2 4 Check the combination of the existing servo motor model or of the existing models Select the secondary replacement models from column 2 and 4 of the replacement combination list in Section 2 4 Select the renewal kit from col...

Page 30: ...on 2 4 Check the combination of the existing servo motor model or of the existing models Select the secondary replacement models from column 4 and 5 of the replacement combination list in Section 2 4 Select the renewal kit from column 6 and the motor side conversion cable from column 7 of the replacement combination list in Section 2 4 Check the combination of the existing models Select the packag...

Page 31: ... KFS23 B G11 12 HG KR23 B G11 12 Note2 MR J2S 20A HC KFS23 B G11 20 MR J4 20A SC J2SJ4KT02K HG KR23 B G11 20 Note2 HC KFS43 B G11 5 HG KR43 B G11 5 HC KFS43 B G11 12 HG KR43 B G11 12 Note2 MR J2S 40A HC KFS43 B G11 20 MR J4 40A SC J2SJ4KT06K HG KR43 B G11 20 Note2 HC KFS73 B G11 5 HG KR73 B G11 5 HC KFS73 B G11 12 HG KR73 B G11 12 Note2 MR J2S 70A HC KFS73 B G11 20 MR J4 70A SC J2SJ4KT1K HG KR73 B...

Page 32: ... HC KFS73 B G51 5 HG KR73 B G51 5 HC KFS73 B G51 11 HG KR73 B G51 11 HC KFS73 B G51 21 HG KR73 B G51 21 HC KFS73 B G51 33 HG KR73 B G51 33 MR J2S 70A HC KFS73 B G51 45 MR J4 70A SC J2SJ4KT1K HG KR73 B G51 45 Note 4 Without brake SC J2SJ4PW1C03M With brake SC J2SJ4PWBK1C03M SC HAJ3ENM1C03M Built in to power supply conversion cable Small capacity low inertia HC KFS series with high precision reducer...

Page 33: ...Servo amplifier model Note 1 Servo motor Model Note 1 Compatibility Renewalkit model Power supply conversion cable Encoder conversion cable Brake conversion cable Small capacity low inertia HC KFS series standard with brake B represents models with brake HC KFS46 MR J2S 70A HC KFS410 MR J4 70A Note 10 SC J2SJ4KT1K MR J4 40A Note 10 HG KR43 Note 4 Note 15 Note 11 Without brake SC J2SJ4PW1C03M With ...

Page 34: ... 20A HC MFS23 B G11 20 MR J4 20A SC J2SJ4KT02K HG KR23 B G11 20 Note2 HC MFS43 B G11 5 HG KR43 B G11 5 HC MFS43 B G11 12 HG KR43 B G11 12 Note2 MR J2S 40A HC MFS43 B G11 20 MR J4 40A SC J2SJ4KT06K HG KR43 B G11 20 Note2 HC MFS73 B G11 5 HG KR73 B G11 5 HC MFS73 B G11 12 HG KR73 B G11 12 Note2 MR J2S 70A HC MFS73 B G11 20 MR J4 70A SC J2SJ4KT1K HG KR73 B G11 20 Note 4 Without brake SC J2SJ4PW1C03M ...

Page 35: ... 45 HC MFS73 B G51 5 HG KR73 B G51 5 HC MFS73 B G51 11 HG KR73 B G51 11 HC MFS73 B G51 21 HG KR73 B G51 21 HC MFS73 B G51 33 HG KR73 B G51 33 MR J2S 70A HC MFS73 B G51 45 MR J4 70A SC J2SJ4KT1K HG KR73 B G51 45 Note 4 Without brake SC J2SJ4PW1C03M With brake SC J2SJ4PWBK1C03M SC HAJ3ENM1C03M Built in to power supply conversion cable Small capacity low inertia HC MFS series with high precision redu...

Page 36: ... can be used SC HAJ3ENM3C1M Note 7 Medium capacity medium inertia HC SFS series with high precision reducer G2 B represents models with brake HC SFS52 B G21 5 HG SR52 B G71 5 HC SFS52 B G21 9 HG SR52 B G71 11 HC SFS52 B G21 20 HG SR52 B G71 21 HC SFS52 B G21 29 HG SR52 B G71 33 MR J2S 60A HC SFS52 B G21 45 MR J4 60A SC J2SJ4KT06K HG SR52 B G71 45 HC SFS102 B G21 5 HG SR102 B G71 5 HC SFS102 B G21 ...

Page 37: ... B G1 H 1 29 HG SR152 B G1 H 1 29 HC SFS152 B G1 H 1 35 HG SR152 B G1 H 1 35 HC SFS152 B G1 H 1 43 HG SR152 B G1 H 1 43 HC SFS152 B G1 H 1 59 HG SR152 B G1 H 1 59 SC SAJ3PW2KC1M S2 HC SFS202 B G1 H 1 6 HG SR202 B G1 H 1 6 HC SFS202 B G1 H 1 11 HG SR202 B G1 H 1 11 HC SFS202 B G1 H 1 17 HG SR202 B G1 H 1 17 HC SFS202 B G1 H 1 29 HG SR202 B G1 H 1 29 HC SFS202 B G1 H 1 35 HG SR202 B G1 H 1 35 HC SFS...

Page 38: ... B G51 11 MR J2S 350A HC SFS352 B G51 21 MR J4 350A SC J2SJ4KT3K HG SR352 B G51 21 HC SFS502 B G51 5 HG SR502 B G51 5 MR J2S 500A HC SFS502 B G51 11 MR J4 500A SC J2SJ4KT5K HG SR502 B G51 11 SC HAJ3PW1C1M MR J2S 700A HC SFS702 B G51 5 MR J4 700A SC J2SJ4KT7K HG SR702 B G51 5 Note 6 Existing cable can be used SC HAJ3ENM3C1M Note 7 Medium capacity medium inertia HC SFS series with high precision red...

Page 39: ...ecision reducer G2 B represents models with brake HC RFS103 B G2 1 5 HG SR102 B G7 1 5 HC RFS103 B G2 1 9 HG SR102 B G7 1 11 HC RFS103 B G2 1 20 HG SR102 B G7 1 21 HC RFS103 B G2 1 29 HG SR102 B G7 1 33 HC RFS103 B G2 1 45 MR J4 200A Note 10 MR J4 100A Note 10 HG SR102 B G7 1 45 Note 11 HC RFS153 B G2 1 5 HG SR152 B G7 1 5 HC RFS153 B G2 1 9 HG SR152 B G7 1 11 HC RFS153 B G2 1 20 HG SR152 B G7 1 2...

Page 40: ...1 5 HC RFS353 B G51 11 HG SR352 B G51 11 HC RFS353 B G51 21 HC RFS353 B G51 33 MR J4 500A Note 10 MR J4 350A Note 10 HG SR352 B G51 21 Note 11 HC RFS503 B G51 5 HG SR502 B G51 5 HC RFS503 B G51 11 MR J2S 500A HC RFS503 B G51 21 MR J4 500A SC J2SJ4KT5K MR J4 500A HG SR502 B G51 11 Note 3 Note 4 SC J2SJ4KT5K SC HAJ3PW1C1M SC HAJ3ENM3C1M Note 7 Medium capacity ultra low inertia HC RFS series with hig...

Page 41: ...ion cable Medium capacity low inertia HC LFS series standard with brake B represents models with brake MR J2S 60A HC LFS52 B MR J4 60A Note 10 SC J2SJ4KT06K Note 10 MR J4 70A Note 10 HG JR73 B MR J2S 100A HC LFS102 B MR J4 100A Note 10 SC J2SJ4KT1K Note 10 MR J4 200A Note 10 HG JR153 B Note 11 SC SAJ3PW2KC1M S2 MR J2S 200A HC LFS152 B MR J4 200A Note 10 MR J4 350A Note 10 SC J2SJ4PW2C1M MR J2S 350...

Page 42: ...2 HG KR23 B G11 12 Note2 MR J2S 20B HC KFS23 B G11 20 MR J4 20B RJ020 SC J2SBJ4KT02K HG KR23 B G11 20 Note2 HC KFS43 B G11 5 HG KR43 B G11 5 HC KFS43 B G11 12 HG KR43 B G11 12 Note2 MR J2S 40B HC KFS43 B G11 20 MR J4 40B RJ020 SC J2SBJ4KT06K HG KR43 B G11 20 Note2 HC KFS73 B G11 5 HG KR73 B G11 5 HC KFS73 B G11 12 HG KR73 B G11 12 Note2 MR J2S 70B HC KFS73 B G11 20 MR J4 70B RJ020 MR J4 T20 SC J2S...

Page 43: ...5 HC KFS73 B G51 5 HG KR73 B G51 5 HC KFS73 B G51 11 HG KR73 B G51 11 HC KFS73 B G51 21 HG KR73 B G51 21 HC KFS73 B G51 33 HG KR73 B G51 33 MR J2S 70B HC KFS73 B G51 45 MR J4 70B RJ020 MR J4 T20 SC J2SBJ4KT1K HG KR73 B G51 45 Note 4 Without brake SC J2SJ4PW1C03M With brake SC J2SJ4PWBK1C03M SC HAJ3ENM1C03M Built in to power supply conversion cable Small capacity low inertia HC KFS series with high...

Page 44: ...del Note 1 SSCNET Conversion unit model Note 1 Servo Motor Model Note 1 Com patibility Renewal kit model Power supply conversion cable Encoder conversion cable Brake conversion cable Small capacity low inertia HC KFS series standard with brake B represents models with brake HC KFS46 MR J2S 70B HC KFS410 MR J4 70B RJ020 Note 10 MR J4 T20 SC J2SBJ4KT1K MR J4 40B RJ020 Note 10 MR J4 T20 HG KR43 Note ...

Page 45: ...MR J2S 20B HC MFS23 B G11 20 MR J4 20B RJ020 SC J2SBJ4KT02K HG KR23 B G11 20 Note2 HC MFS43 B G11 5 HG KR43 B G11 5 HC MFS43 B G11 12 HG KR43 B G11 12 Note2 MR J2S 40B HC MFS43 B G11 20 MR J4 40B RJ020 SC J2SBJ4KT06K HG KR43 B G11 20 Note2 HC MFS73 B G11 5 HG KR73 B G11 5 HC MFS73 B G11 12 HG KR73 B G11 12 Note2 MR J2S 70B HC MFS73 B G11 20 MR J4 70B RJ020 MR J4 T20 SC J2SBJ4KT1K HG KR73 B G11 20 ...

Page 46: ...5 HC MFS73 B G51 5 HG KR73 B G51 5 HC MFS73 B G51 11 HG KR73 B G51 11 HC MFS73 B G51 21 HG KR73 B G51 21 HC MFS73 B G51 33 HG KR73 B G51 33 MR J2S 70B HC MFS73 B G51 45 MR J4 70B RJ020 MR J4 T20 SC J2SBJ4KT1K HG KR73 B G51 45 Note 4 Without brake SC J2SJ4PW1C03M With brake SC J2SJ4PWBK1C03M SC HAJ3ENM1C03M Built in to power supply conversion cable Small capacity ultra low inertia HC MFS series wit...

Page 47: ...e 6 Existing cable can be used SC HAJ3ENM3C1M Note 7 Medium capacity medium inertia HC SFS series with high precision reducer G2 B represents models with brake HC SFS52 B G21 5 HG SR52 B G71 5 HC SFS52 B G21 9 HG SR52 B G71 11 HC SFS52 B G21 20 HG SR52 B G71 21 HC SFS52 B G21 29 HG SR52 B G71 33 MR J2S 60B HC SFS52 B G21 45 MR J4 60B RJ020 SC J2SBJ4KT06K HG SR52 B G71 45 HC SFS102 B G21 5 HG SR102...

Page 48: ...FS152 B G1 H 1 11 HG SR152 B G1 H 1 11 HC SFS152 B G1 H 1 17 HG SR152 B G1 H 1 17 HC SFS152 B G1 H 1 29 HG SR152 B G1 H 1 29 HC SFS152 B G1 H 1 35 HG SR152 B G1 H 1 35 HC SFS152 B G1 H 1 43 HG SR152 B G1 H 1 43 HC SFS152 B G1 H 1 59 HG SR152 B G1 H 1 59 SC SAJ3PW2KC1M S2 HC SFS202 B G1 H 1 6 HG SR202 B G1 H 1 6 HC SFS202 B G1 H 1 11 HG SR202 B G1 H 1 11 HC SFS202 B G1 H 1 17 HG SR202 B G1 H 1 17 H...

Page 49: ...J2S 350B HC SFS352 B G51 21 MR J4 350B RJ020 SC J2SBJ4KT3K HG SR352 B G51 21 HC SFS502 B G51 5 HG SR502 B G51 5 MR J2S 500B HC SFS502 B G51 11 MR J4 500B RJ020 SC J2SBJ4KT5K HG SR502 B G51 11 SC HAJ3PW1C1M MR J2S 700B HC SFS702 B G51 5 MR J4 700B RJ020 MR J4 T20 SC J2SBJ4KT7K HG SR702 B G51 5 Note 6 Existing cable can be used SC HAJ3ENM3C1M Note 7 Medium capacity medium inertia HC SFS series with ...

Page 50: ... ultra low inertia HC RFS series with high precision reducer G2 B represents models with brake HC RFS103 B G21 5 HG SR102 B G71 5 HC RFS103 B G21 9 HG SR102 B G71 11 HC RFS103 B G21 20 HG SR102 B G71 21 HC RFS103 B G21 29 HG SR102 B G71 33 HC RFS103 B G21 45 MR J4 200B RJ020 Note 10 MR J4 100B RJ020 Note 10 HG SR102 B G71 45 Note 11 HC RFS153 B G21 5 HG SR152 B G71 5 HC RFS153 B G21 9 HG SR152 B G...

Page 51: ...S353 B G51 11 HG SR352 B G51 11 HC RFS353 B G51 21 HC RFS353 B G51 33 MR J4 500B RJ020 Note 10 MR J4 350B RJ020 Note 10 HG SR352 B G51 21 Note 11 HC RFS503 B G51 5 HG SR502 B G51 5 HC RFS503 B G51 11 MR J2S 500B HC RFS503 B G51 21 MR J4 500B RJ020 MR J4 T20 SC J2SBJ4KT5K MR J4 500B RJ020 MR J4 T20 HG SR502 B G51 11 Note 3 Note 4 SC J2SBJ4KT5K SC HAJ3PW1C1M SC HAJ3ENM3C1M Note 7 Medium capacity ult...

Page 52: ...SC J2SBJ4KT1K HG KR73 B Note 3 Without brake SC J2SJ4PW1C03M With brake SC J2SJ4PWBK1C03M SC HAJ3ENM1C03M Built in to power supply conversion cable See page 2 26 for important points to note 12 Existing HC LFS motor series Compatible Limited functions or compatible with certain conditions Incompatible 1 2 3 4 5 6 7 Existing model Note 13 Primary replacement model Note 5 Secondary replacement Packa...

Page 53: ...on and the coupling pulley when replacing the motor For details refer to Part 6 of the Guide for Replacing MR J2S J2M L NA 03092 issued by Mitsubishi Electric Corporation 4 Before replacing the motor the moment of inertia is different from the motor before replacement Take note of the load to motor inertia ratio Review of the operation pattern is necessary depending on the existing device For deta...

Page 54: ...ote2 Note1 Note1 Note 1 Note 1 When using the regenerative option make sure to remove the wiring between P and D connect with the wiring between the renewal kit and the servo amplifier and mount the regenerative option between P and C Ensure the connection destinations are correct The servo amplifier may malfunction if the connection destinations are incorrect For details refer to MR J4 _A Series ...

Page 55: ...ng between P and D connect with the wiring between the renewal kit and the servo amplifier and mount the regenerative option between P and C Ensure the connection destinations are correct The servo amplifier may malfunction if the connection destinations are incorrect For details refer to MR J4 _A Series Servo Amplifier Technical Reference Material issued by Mitsubishi Electric Corporation 2 The N...

Page 56: ...ure the connection destinations are correct The servo amplifier may malfunction if the connection destinations are incorrect For details refer to MR J4 _A Series Servo Amplifier Technical Reference Material issued by Mitsubishi Electric Corporation 2 There is no conversion terminal block in the SC J2SJ4KT5K renewal kit Directly connect to the MR J4 servo amplifier For details refer to MR J4 _A Ser...

Page 57: ...ion between P and C Ensure the connection destinations are correct The servo amplifier may malfunction if the connection destinations are incorrect For details refer to MR J4 _A Series Servo Amplifier Technical Reference Material issued by Mitsubishi Electric Corporation 2 There is no conversion terminal block in the SC J2SJ4KT5K renewal kit Directly connect to the MR J4 servo amplifier For detail...

Page 58: ...tween P and C Ensure the connection destinations are correct The servo amplifier may malfunction if the connection destinations are incorrect For details refer to MR J4 _A Series Servo Amplifier Technical Reference Material issued by Mitsubishi Electric Corporation 2 There is no conversion terminal block in the SC J2SJ4KT7K renewal kit Directly connect to the MR J4 servo amplifier For details refe...

Page 59: ...ction destinations are correct The servo amplifier may malfunction if the connection destinations are incorrect For details refer to MR J4 _A Series Servo Amplifier Technical Reference Material issued by Mitsubishi Electric Corporation 2 There is no conversion terminal block in the SC J2SJ4KT7K renewal kit Directly connect to the MR J4 servo amplifier For details refer to MR J4 _A Series Servo Amp...

Page 60: ...e the connection destinations are correct The servo amplifier may malfunction if the connection destinations are incorrect For details refer to MR J4 _A Series Servo Amplifier Technical Reference Material issued by Mitsubishi Electric Corporation 3 Required only when the internal power supply 24 V DC for the I F is used in the existing MR J2S _A_ servo amplifier Not included with the renewal tool ...

Page 61: ...efer to MR J4 _A Series Servo Amplifier Technical Reference Material issued by Mitsubishi Electric Corporation 3 Required only when the internal power supply 24 V DC for the I F is used in the existing MR J2S _A_ servo amplifier Not included with the renewal tool Note that a separate 24 V DC power supply current capacity 80 mA or more is required when replacing When connecting the 24 V DC power su...

Page 62: ... the servo amplifier and mount the regenerative option between P and C Ensure the connection destinations are correct The servo amplifier may malfunction if the connection destinations are incorrect For details refer to MR J4 _B RJ020 Series Servo Amplifier Technical Reference Material issued by Mitsubishi Electric Corporation 2 The N terminal of TE2 is limited to SC J2SBJ4KT1K and 3K There is no ...

Page 63: ...amplifier and mount the regenerative option between P and C Ensure the connection destinations are correct The servo amplifier may malfunction if the connection destinations are incorrect For details refer to MR J4 _B RJ020 Series Servo Amplifier Technical Reference Material issued by Mitsubishi Electric Corporation 2 The N terminal of TE2 is limited to SC J2SBJ4KT1K and 3K There is no D terminal ...

Page 64: ...amplifier may malfunction if the connection destinations are incorrect For details refer to MR J4 _B RJ020 Series Servo Amplifier Technical Reference Material issued by Mitsubishi Electric Corporation 2 There is no conversion terminal block in the SC J2SBJ4KT5K renewal kit Directly connect to the MR J4 servo amplifier For details refer to MR J4 _B RJ020 Series Servo Amplifier Technical Reference M...

Page 65: ...r may malfunction if the connection destinations are incorrect For details refer to MR J4 _B RJ020 Series Servo Amplifier Technical Reference Material issued by Mitsubishi Electric Corporation 2 There is no conversion terminal block in the SC J2SBJ4KT5K renewal kit Directly connect to the MR J4 servo amplifier For details refer to MR J4 _B RJ020 Series Servo Amplifier Technical Reference Material ...

Page 66: ...ations are correct The servo amplifier may malfunction if the connection destinations are incorrect For details refer to MR J4 _B RJ020 Series Servo Amplifier Technical Reference Material issued by Mitsubishi Electric Corporation 2 There is no conversion terminal block in the SC J2SBJ4KT7K renewal kit Directly connect to the MR J4 servo amplifier For details refer to MR J4 _B RJ020 Series Servo Am...

Page 67: ... correct The servo amplifier may malfunction if the connection destinations are incorrect For details refer to MR J4 _B RJ020 Series Servo Amplifier Technical Reference Material issued by Mitsubishi Electric Corporation 2 There is no conversion terminal block in the SC J2SBJ4KT7K renewal kit Directly connect to the MR J4 servo amplifier For details refer to MR J4 _B RJ020 Series Servo Amplifier Te...

Page 68: ...e option between P and C Ensure the connection destinations are correct The servo amplifier may malfunction if the connection destinations are incorrect For details refer to MR J4 _B RJ020 Series Servo Amplifier Technical Reference Material issued by Mitsubishi Electric Corporation 3 Required only when the internal power supply 24 V DC for the I F is used in the existing MR J2S _B_ servo amplifier...

Page 69: ...e incorrect For details refer to MR J4 _B RJ020 Series Servo Amplifier Technical Reference Material issued by Mitsubishi Electric Corporation 3 Required only when the internal power supply 24 V DC for the I F is used in the existing MR J2S _B_ servo amplifier Not included with the renewal tool Note that a separate 24 V DC power supply current capacity 80 mA or more is required when replacing When ...

Page 70: ...ndoors no direct sunlight and free from corrosive gas flammable gas oil mist dust and dirt Altitude 1000 m or less above sea level Environment Vibration 5 9 m s2 or less 10 to 55 Hz Each direction of X Y and Z ２ ６ ２ Terminal Block Specifications 1 SC J2SJ4KT02K 06K 2 SC J2SJ4KT1K 3 SC J2SJ4KT3K L1 L2 L3 U V W Terminal screw M4 Tightening torque 1 2 N m TE1 TE2 D C P L21 L11 Plug in connector type ...

Page 71: ...inal screw M6 Tightening torque 3 0 N m Terminal screw M4 Tightening torque 1 2 N m Terminal screw M6 Tightening torque 3 0 N m L1 L2 L3 U V W L11 L21 TE2 TE1 1 P1 P3 TE1 2 PE P4 P P C N N Terminal screw M8 Tightening torque 6 0 N m Terminal screw M8 Tightening torque 6 0 N m Terminal screw M4 Tightening torque 1 2 N m Terminal screw M8 Tightening torque 6 0 N m Note 2 The renewal kits for the MR ...

Page 72: ...l timer to adjust the brake release time the lift may drop due to a longer servo lock time Adjust the brake release time as necessary or use MBR electromagnetic brake interlock signal 2 A longer servo on time at power on may cause a delay in the motor starting time after power up Please take note 1 MR J4 _A_type series servo amplifier The initializing time is 2 5 to 3 5 s Servo on SON accepted Mai...

Page 73: ... circuit power supply Base circuit Servo on SON Reset RES Ready RD 4 MR J2S _B_ series servo amplifier The initializing time is 3 to 4 s Main circuit control Servo on command accepted circuit power supply Base circuit 3 s 4 s 95 ms 10 ms 95 ms Servo on command from controller ON OFF ON OFF ON OFF Note 2 46 ...

Page 74: ...072 pulses Example At 10 r min 10 pulses about 0 5 ms Approximately less than 5 r min 10 131 072 pulses Example At 10 r min 10 pulses about 0 5 ms Approximately less than 10 r min At high speed Approximately 900 μs fixed About 900 μs Approximately 5 r min or more Approximately 400 μs fixed About 400 μs Approximately 10 r min or more Package replacement HG KR MR SR motor At low speed 4 096 4 194 30...

Page 75: ...ing modules this logic points to the N side waveform Therefore reverse the command pulse logic of the servo amplifier 2 For Q series positioning module Command pulse logic setting Note 1 Signal type Q series positioning module Pr 23 setting MR J4 _A_ servo amplifier Pr PA13 setting Positive logic Positive logic _ _ 0 _ h Open collector type Negative logic Negative logic _ _ 1 _ h Positive logic No...

Page 76: ...MR J4 Note 2 When you are going to replace the current one with the HG KR MR motor if your existing cable exceeds 30m you need to make the above mentioned setting Note 3 Precautions for the Case Where the Encoder is Supplied with Power from an External Power Source 5V DC If your current encoder cable is a long distance cable the power source of the encoder 5V DC may be supplied from an external mo...

Page 77: ...ng Optional Peripheral Modules POINT To know if you can use optional modules and or peripheral modules see Part 7 of Guide for Replacing MR J2S J2M Series with J4 Series L NA 03093 published by Mitsubishi Electric Corporation 2 50 ...

Page 78: ...g Screws Spring Washer with Small Plain Washer M5 x 12 2 2 3 3 8 8 4 5 Base Mounting Screws Spring Washer with Small Plain Washer M10 x 20 4 8 6 TE1 Bracket Mounting Screws Spring Washer Plain Washer M3 x 6 2 2 4 4 7 TE1 Bracket Mounting Screws Spring Washer Plain Washer M4 x 8 6 6 8 Control Signal Conversion Cable 1 1 1 1 1 1 1 1 9 Monitor Conversion Cable 1 1 1 1 1 1 1 1 1 10 Encoder Conversion ...

Page 79: ...cate the capacity of Renewal Kit ３ ３ １ Precautions for Assembling Renewal Kit 1 Distinguishing Existing Cable Connectors Connectors CN1A CN1B CN2 and CN3 on existing MR J2S are all in the same shape Before removing a cable make sure to mark up the connector so that you will know where to connect Otherwise you may be connecting a wrong cable after replacing the servo amplifier Use caution because t...

Page 80: ...lifier Battery Option MR BAT6V1SET Is Not Used Remove Terminal Block U V W only In the Case of an Absolute Position Detection System Where Servo Amplifier Battery Option MR BAT6V1SET Is Used Remove Terminal block L1 L2 L3 only When a battery is used in the case of an absolute position detection system When a battery is not used in the case of an incremental system Terminal Block L1 L2 L3 Terminal ...

Page 81: ...wing below mount the mounting bracket on the replacing servo amplifier and fasten it with the fixing screw in the lower part of the amplifier and with the grounding terminal screw that you removed in advance 4 Connect your existing grounding wire to the grounding terminal on the mounting bracket You have no extra space between the servo amplifier and Renewal Kit To mount the servo amplifier use su...

Page 82: ...of the terminal block If you try to mount it in an incorrect direction you cannot mount it correctly Be careful Arrangement of the Terminals L1 L2 L3 U V W TE1 Note A schematic view seen from the front side of the amplifier TE1 bracket TE1 bracket TE1 bracket Battery option MR BAT6V1SET When a battery is used in the case of an absolute position detection system When a battery is not used in the ca...

Page 83: ...newal Kit 3 Attach the terminal block cover Use caution not to incorrectly connect the currently used cables The amplifier will be broken if you make an incorrect connection Arrangement of the Terminals TE1 A schematic view seen from the front side of the amplifier L1 L2 L3 U V W Terminal screw M4 Tightening torque 1 2 N m TE2 Front side of the amplifier D C P L21 L11 Currently used cable Terminal...

Page 84: ...e MR J4 CN6 Control signal conversion cable MR J4 CN1 24V DC power connection cable Encoder conversion cable MR J4 CN2 Note 1 Connection Diagram Signal Name Wire Color 24V DC Red 24V DC White Pay attention to the polarity In the Case of Type B 1 Connect the conversion cable to the replacing servo amplifier Control signal conversion cable CN3 connector CN3 Encoder conversion cable CN2 Control signa...

Page 85: ...ce in voltage CN2 CN1A 制御信号変換ケーブル SC J2SJ4CTC03M エンコーダ変換ケーブル SC J2SJ4ENC03M CN3 CN1B CN1A用 CN1B用 モニタ変換ケーブル SC J2SJ4MOC03M 変換ケーブル側 既設制御信号ケーブル 既設エンコーダケーブル 既設モニタケーブル 既設ケーブル側 Do not fasten the encoder conversion cable and the control signal conversion cable on a power cable or on a drive cable Dosing so may cause an incorrect operation Use cable ties accessories in the package to fasten and fix the ca...

Page 86: ...J4CTC03M エンコーダ変換ケーブル SC J2SJ4ENC03M CN1B CN1A用 CN1B用 モニタ変換ケーブル SC J2SJ4MO2C03M 変換ケーブル側 既設制御信号ケーブル 既設エンコーダケーブル 既設モニタケーブル 既設ケーブル側 Do not fasten the encoder conversion cable and the control signal conversion cable on a power cable or on a drive cable Dosing so may cause an incorrect operation Use cable ties accessories in the package to fasten and fix the cables on the control signal conversion cable...

Page 87: ...M エンコーダ変換ケーブル SC J2SJ4ENC03M CN3用 変換ケーブル側 既設制御信号ケーブル 既設エンコーダケーブル 既設ケーブル側 SSCNET変換ユニット MR J4 T20 CN1A用 CN1B用 既設制御信号ケーブル Do not fasten the encoder conversion cable and the control signal conversion cable on a power cable or on a drive cable Dosing so may cause an incorrect operation Use cable ties accessories in the package to fasten and fix the cables on the control signal conversion cable of Renew...

Page 88: ...C03M CN3用 変換ケーブル側 既設エンコーダケーブル 既設ケーブル側 CON2 CON2用 既設制御信号ケーブル CN4用 SSCNET変換ユニット MR J4 T20 CN1A用 CN1B用 既設制御信号ケーブル Do not fasten the encoder conversion cable and the control signal conversion cable on a power cable or on a drive cable Dosing so may cause an incorrect operation Use cable ties accessories in the package to fasten and fix the cables on the control signal conversion cable of Renewal Kit o...

Page 89: ...ing servo amplifier ３ Connect the regeneration option to terminals P and C on the currently used control power connector to be connected to the terminal block TE2 of Renewal Kit For the details of how to connect the cables of the regeneration option see the technical materials on the MR J4 servo amplifier issued by Mitsubishi Electric Corporation Make sure that terminals P and D on the currently u...

Page 90: ... Servo Amplifier Battery Option MR BAT6V1SET Is Not Used Remove Terminal block U V W only In the Case of an Absolute Position Detection System Where Servo Amplifier Battery Option MR BAT6V1SET Is Used Remove Terminal block L1 L2 L3 only When a battery is used in the case of an absolute position detection system When a battery is not used in the case of an incremental system Terminal block L1 L2 L3...

Page 91: ...he amplifier base To mount the replacing servo amplifier use the screws among the accessories in the package M5 12 3 screws ３ Mount the mounting bracket on the replacing servo amplifier and fasten it with the grounding terminal screws that you removed in advance and with the screws among the accessories in the package M3 6 2 screws You have no extra space between the servo amplifier and Renewal Ki...

Page 92: ...he TE1 bracket is mounted You will not be able to connect the grounding wire after the bracket is mounted 2 Use the screws M3 6 2 screws that come as accessories in the package to mount depending on whether a battery is used or not the TE1 bracket that you in advice removed the terminal block from Amplifier base mounted on the replacing servo amplifier Base Slide it to the right Note 1 Note Steps ...

Page 93: ...t of the Terminals L1 L2 L3 U V W TE1 Note A schematic view seen from the front side of the amplifier Cables to be housed in Renewal Kit Use the cable connector that comes with the servo amplifier for wiring For the details of how to connect the cables see the technical materials on servo amplifiers Model MR J4 _A RJ SERVO AMPLIFIER INSTRUCTION MANUAL issued by Mitsubishi Electric corpolation For ...

Page 94: ...１１ Connection between the conversion cable and the currently used cable See section 3 3 2 paragraph 8 １２ When the Built in Regeneration Resistance Is Used See section 3 3 2 paragraph 9 １３ When the Regeneration Option Is Used See section 3 3 2 paragraph 10 Example The case of SC J2SJ4KT1K Terminal block TE2 Currently used cable Terminal block TE1 Terminals U V and W Terminal block cover Terminal bl...

Page 95: ... Battery Option MR BAT6V1SET Is Not Used Remove Terminal block L1 L2 L3 U V W only In the Case of an Absolute Position Detection System Where Servo Amplifier Battery Option MR BAT6V1SET Is Used Remove Terminal block L11 L21 D P C N only When a battery is used in the case of an absolute position detection system When a battery is not used in the case of an incremental system Terminal block L1 L2 L3...

Page 96: ... on the amplifier base To mount the replacing servo amplifier use the screws among the accessories in the package M5 12 3 screws ３ Mount the mounting bracket on the replacing servo amplifier and fasten it with the grounding terminal screws that you removed in advance and with the screws among the accessories in the package M3 6 2 screws You have no extra space between the servo amplifier and Renew...

Page 97: ...the TE1 bracket is mounted You will not be able to connect the grounding wire after the bracket is mounted ２ Use the screws M3 6 2 screws that come as accessories in the package to mount depending on whether a battery is used or not the TE bracket that you in advice removed the terminal block from Base Slide it to the right Amplifier base mounted on the replacing servo amplifier Note 1 Note Steps ...

Page 98: ...w seen from the front side of the amplifier Terminal screw M4 Tightening torque 1 2 N m Cables to be housed in Renewal Kit Use the cable connector that comes with the servo amplifier for wiring For the details of how to connect the cables see Model MR J4 _A RJ SERVO AMPLIFIER INSTRUCTION MANUAL issued by Mitsubishi Electric Corporation For the connections of the built in regeneration resistance th...

Page 99: ...al Kit are not used Insulate them for example by bending them back to connect them to the terminal block of Renewal Kit For the details of how to connect the cables see Model MR J4 _A RJ SERVO AMPLIFIER INSTRUCTION MANUAL issued by Mitsubishi Electric Corporation Currently used cable Terminal block TE2 Terminal L11 L21 D P C N Terminal block cover Terminal block TE1 Terminal L1 L2 L3 U V W Make su...

Page 100: ... ２ Connect the cables on terminals P and N on the terminal block TE2 of Renewal Kit to the replacing servo amplifier ３ Connect the power regeneration converter to terminals P and N on the terminal block TE2 of Renewal Kit For the details of how to connect the cables of the power regeneration converter see the technical materials on the MR J4 servo amplifier issued by Mitsubishi Electric Corporatio...

Page 101: ...TE bracket on the replacing servo amplifier Fasten it with the grounding terminal screws you removed in advance Note 1 When mounting the amplifier base pay attention to the direction of the amplifier base If you try to mount the servo amplifier in an incorrect direction you cannot mount it correctly For the details see section 3 3 3 paragraph 8 You have no extra space between the servo amplifier a...

Page 102: ... bracket Connect the currently used grounding wire to the grounding terminal on the TE bracket Currently used cable For the details of how to connect the cables see Fig 1 and the technical materials on the MR J4 amplifier issued by Mitsubishi Electric Terminal block TE Amplifier base with the replacing servo amplifier mounted Use caution not to incorrectly connect the currently used cables If you ...

Page 103: ...3 2 paragraph 7 ６ Connection between the conversion cable and the currently used cable See section 3 3 2 paragraph 8 ７ When the Regeneration Option Is Used For the details of how to connect the cables of the regeneration option see the technical materials on the MR J4 servo amplifier issued by Mitsubishi Electric Corporation Use caution not to incorrectly connect the currently used cables The ampl...

Page 104: ...12 4 screws You have no extra space between the servo amplifier and Renewal Kit To mount the servo amplifier use such a Phillips head screwdriver as shown below Phillips head screwdriver Amplifier base Replacing servo amplifier Note 1 When mounting the amplifier base pay attention to the direction of the amplifier base If you try to mount the servo amplifier in an incorrect direction you cannot mo...

Page 105: ...cable For the details of how to connect the cables see Fig 1 and the technical materials on the MR J4 amplifier issued by Mitsubishi Electric Corporation Use caution not to incorrectly connect the currently used cables If you make an incorrect connection the amplifier may be broken Fig 1 Destination of Connection Note Steps in paragraph 3 and the following steps are performed after the servo ampli...

Page 106: ...ly used cables L11 and L21 with the M4 screw and nut ３ Insert the extension cable yellow provided as an accessory in the package and the currently used cables L11 and L21 into the sleeve ４ Assemble them with the main part Slide the sleeve until you hear a click sound ５ Connect the extension cable yellow to terminals L11 and L21 of the replacing servo amplifier ６ Connecting between the replacing se...

Page 107: ...replacing servo amplifier mounted insert the hook bolt into the catch opening one opening and mount the amplifier safely Note1 Pay attention to the direction of the base while mounting it If you mount it incorrectly you will not be able to mount the servo amplifier correctly For the details see section 3 3 3 paragraph 8 You have no extra space between the servo amplifier and Renewal Kit To mount t...

Page 108: ...he replacing servo amplifier mounted Note 1 Short circuit bar on the replacing servo amplifier Do not remove the short circuit bars if you do not use the power factor improvement DC reactor P1 P3 P4 P P C N N P3 P4 P C N Fig 1 Conversion terminal block on Renewal Kit J4 terminal block Note 1 TE2 bracket Destination of Connection Steps in paragraph 4 and the following step are performed after the s...

Page 109: ...be broken if you make an incorrect connection Currently used grounding wire Connect the grounding wire to the grounding terminal of TE bracket 2 Terminal block cover Currently used cable For the details of how to connect the cables see the technical materials on the MR J4 servo amplifier issued by Mitsubishi Electric Grounding terminal of TE bracket 2 P1 P3 P4 P P C 回生抵抗 P1 P3 P4 P P C 電源回生 コンバーター...

Page 110: ...3 terminal one for P4 terminal to the terminal block of TE bracket 2 ３ Check the names of the cables for P1 P3 and P4 Check the abbreviations and short names of the connectors to the replacing servo amplifier Connect the cables and the connectors Signal names are different See Fig 1 to check the signal names before connecting the cables P1 P3 P4 P P C N N P3 P4 P C N Terminal block cover Cable for...

Page 111: ...ock cover Grounding terminal of TE bracket 2 Currently used cable For the details of how to connect the cables see the technical materials on the MR J4 servo amplifier issued by Mitsubishi Electric Fig 1 Destination of Connection Conversion terminal block of Renewal Kit In the case of the regeneration resistance In the case of the power regeneration converter Currently used cables on the J2S ampli...

Page 112: ...rounding wire on the grounding terminal on TE bracket 1 Arrangement of the Terminals The terminal block on TE bracket 1 A schematic view seen from the front side of the amplifier Terminal screw M6 Tightening torque 2 5 N m TE bracket 1 Cables housed in Renewal Kit Grounding terminal screw on the replacing servo amplifier TE bracket 2 Use caution not to incorrectly connect the currently used cables...

Page 113: ...ig 1 to make sure which terminals you must connect Use caution not to incorrectly connect the currently used cables If you make an incorrect connection the amplifier may be broken J2S terminal block J4 terminal block Fig 1 Destination of Connection L21 L21 L11 L11 If the currently used cables on terminals L11 and L21 are too short see section 3 3 6 paragraph 5 Currently Used Cables L11 and L21 For...

Page 114: ...l panel sequencer see the connection diagram in section 2 5 For the types of the cables indicated with the numbers see page 3 43 １次および２次 一括置換え １次置換え ２次置換え Servo amplifier Note 1 Encoder conversion cable To 24V DC power for the electromagnetic brake Currently used cable Currently used cable with a brake Currently used cable without a brake To 24V DC power for the electromagnetic brake Currently use...

Page 115: ...brake equipped motor or to conduct a package replacement you need to prepare a new electromagnetic brake cable Note that you cannot use the currently used cable For the types of the cables indicated with the numbers see page 3 43 １次および２次 一括置換え １次置換え ２次置換え Servo amplifier Note 1 Control signal conversion signal To 24V DC power for the electromagnetic brake Currently used cable Currently used cable ...

Page 116: ...on 2 5 For the types of the cables indicated with the numbers see page 3 43 １次および２次 一括置換え １次置換え ２次置換え Servo amplifier Note 1 To 24V DC power for the electromagnetic brake Currently used cable Currently used cable HC UFS 2kW or higher Currently used cable To 24V DC power for the electromagnetic brake Currently used cable Currently used cable HG UR 2kW or higher Currently used cable Primary and seco...

Page 117: ...acement or a package replacement of the MOTOR TYPE NAME TO BE ADDED brake equipped motor when the HC LFS motor is replaced You do not need the existing brake Provide some insulation means For the types of the cables indicated with the numbers see page 3 43 Servo amplifier Note 1 To 24V DC power for the electromagnetic brake Currently used cable Currently used cable HC LFS 2kW or higher Currently u...

Page 118: ...o amplifier and the control panel sequencer see the connection diagram in section 2 5 For the types of the cables indicated with the numbers see page 3 43 Servo amplifier Note 1 Currently used cable Currently used cable Primary replacement Power Encoder Encoder conversion cable Currently used cable Currently used cable Secondary Package replacement Power Encoder Currently used cable Currently used...

Page 119: ...ls on the currently used cables Screw size UVW terminal From M8 to M10 Grounding terminal From M6 to M10 Thermistor terminal From M4 to M3 5 For the types of the cables indicated with the numbers see page 3 43 Servo amplifier Note 1 To 24V DC power for the electromagnetic brake Currently used cable Currently used cable Currently used cable Primary replacement Brake for 11 15kW only Encoder convers...

Page 120: ...min HG KR On non load side 7 SC J2SJ4PWBK1C03M A1 Cable length 0 3m For HC KFS HC MFS HG KR HG MR For HC UFS 3000 r min HG KR On load side with brake 8 SC J2SJ4PWBK1C03M A2 Cable length 0 3m For HC KFS HC MFS HG KR HG MR For HC UFS 3000 r min HG KR On non load side with brake 9 SC SAJ3PW2KC1M S2 Cable length 1m 10 SC HAJ3PW1C1M Cable length 1m For HC SFS HG SR For HC LFS HG JR 1 5kW or lower For H...

Page 121: ...o operate the servomotor at as low a speed as possible Check that the servomotor turns correctly Connect the servomotor and the system Issue an operation command from a commanding module at a higher hierarchy Check the behavior of the system Make a gain adjustment to optimize the behavior of the system Issue a stop command to stop operation At this time observe how the servomotor stops to go back ...

Page 122: ...kage replacement the monitor output the rotational speed of the motor will be different from the existing amplifier If you are using the monitor output with the existing system note that you need to change the program Example If you replace HC KFS13 with HG KR13 the output voltage of the rotational speed of the monitored motor will be 3 4 of that with J2S ４ １ ２ Ambient Environment １ Arrangement of...

Page 123: ... gear denominator CDV Denominator of the increment of the command input pulse 1 Note 1 If you use an electronic gear you need to change the setting If you perform a primary replacement specify the same numbers as those of parameter Nos 3 and 4 of the MR J2S _A servo amplifier PA13 Input form of command pulse 2 h Selection of pulse row filter The setting shown in the left side column is a filter se...

Page 124: ...ﾝｺｰﾀﾞ分解能 置換えｻｰﾎﾞﾓｰﾀ CDV CMX If the motor is equipped with a decelerator the actual gear ratios of the motors before and after replacement may be different If the actual gear ratios are different consider the actual gear ratio to make the setting PA10 In position range 100 3200 Specify the range of the accumulated pulse to output the positioning completed signal INP Multiply the value of parameter ...

Page 125: ...command pulse row that is equivalent to that with MR J2S _A when the differential line driver type is set Make sure to set up the filter Otherwise positioning may be incorrect In addition you need to make the logic of the command pulse correspond to the positioning module For the details see section 2 6 5 If you do not set up the logic the motor will not turn Make sure to make the setting PA10 In ...

Page 126: ...MR J4 T20 SSCNET conversion module the controller recognizes them as MR J2S So you do not need to change programs or parameters For the details of the parameter settings see MODEL Servo Amplifier MR J4 _B_ RJ020 MODEL Conversion Unit for SSCNET of MR J2S B MR J4 T20 SERVO AMPLIFIER INSTRUCTION MANUAL SH NA 030125 B Section 5 4 6 ...

Page 127: ... encoder An alarm occurs See the MR J4 Servo Amplifier Technical Materials Troubleshooting issued by Mitsubishi Electric Corporation and remove the cause 1 Turn on power AL E6 1 1 Check if power is supplied to Renewal Kit terminals L11 and L21 2 Connectors CN1A and CN1B on the servo amplifier side and connectors CN1A and CN1B on the conversion cable of Renewal Kit are reconnected and an improvemen...

Page 128: ...ameters PC05 to PC11 Check the forward rotation torque limit parameter PA11 and the reverse rotation torque limit parameter PA12 The torque limit level is too low in comparison with the load torque Make correct settings of the forward rotation torque limit parameter PA11 and the reverse rotation torque limit parameter PA12 4 Turn on forward start ST1 or reverse start ST2 The servomotor does not st...

Page 129: ...c Corporation and remove the cause 1 Turn on power AL E6 1 1 Check if power is supplied to Renewal Kit terminals L11 and L21 2 Connectors CN2 and CN3 on the servo amplifier side connectors CN10A and CN10B on the SSCNET conversion module side and connectors CN2 and CN3 on the conversion cable of Renewal Kit are reconnected and an improvement is seen 1 24V DC power is not supplied to the power input...

Page 130: ...B03 PST Position command acceleration deceleration time constant position smoothing 0 Internal speed command 1 Internal speed command 1 8 SC1 Internal speed limit 1 100 PC05 SC1 Internal speed limit 1 100 Internal speed command 2 Internal speed command 2 9 SC2 Internal speed limit 2 500 PC06 SC2 Internal speed limit 2 500 Internal speed command 3 Internal speed command 3 10 SC3 Internal speed limi...

Page 131: ... Pin CN1B 5 PD04 DI1H Input device selection 1H 0002 h PD11 DI5L Input device selection 5L 0303 h Pin CN1B 14 PD12 DI5H Input device selection 5H 0003 h PD13 DI6L Input device selection 6L 2006 h Pin CN1A 8 PD14 DI6H Input device selection 6H 0020 h PD05 DI2L Input device selection 2L 2100 h Pin CN1B 7 PD06 DI2H Input device selection 2H 0021 h PD07 DI3L Input device selection 3L 0704 h Pin CN1B 8...

Page 132: ...atio Note 7 00 62 PG2B Position loop gain 2 changing ratio 100 PB30 PG2B Position loop gain after gain switching Note 0 0 63 VG2B Speed loop gain 2 changing ratio 100 PB31 VG2B Speed loop gain after gain switching Note 0 64 VICB Speed integral compensation changing ratio 100 PB32 VICB Speed integral compensation after gain switching Note 0 0 65 CDP Gain switching selection 0000 h PB26 CDP Gain swi...

Page 133: ... side and the currently used cable are disconnected Make a correct connection 3 The encoder conversion cable on Renewal Kit side and the currently used cable are incorrectly connected Make a correct connection 4 Theselectionofthetypeoftheencoder cable 2 wiretype 4 wiretype is incorrectintheparametersetting Make correct settings of parameters PC22 type A and PC04 type B 5 The selection of the seria...

Page 134: ...e on the Renewal Kit side and a currently used cable are incorrectly connected Make a correct connection 4 External 24V DC power is not working AL E6 1 Forced stop alarm EM2 EM1 is off 5 The 24V DC power supply cable is not connected to the control signal conversion cable Supply 24V DC power Turn on the external 24V DC power source at the same time with the servo amplifier If the external power so...

Page 135: ...d to provide such noise prevention measures as described below Install a surge killer on the module that may emit noises frequently and suppress noise emissions Install a data line filter on the signal line Use a cable clamp metal fitting to ground the shields of the connection line with the encoder and the control signal line The servo amplifier has a built in absorber Some larger external noises...

Page 136: ...r electrostatically Such noises may be transferred to a signal line to cause malfunction In such a case you should provide such countermeasures as listed below 1 When installing a module vulnerable to noises place the module as far apart as possible from the servo amplifier 2 When arranging a signal line vulnerable to noises place the line as far apart as possible from the input output lines to fr...

Page 137: ...ncreased dimensions Increased dimensions Increased dimensions At time of battery mounting Increased dimensions Increased dimensions 119 MR J2S TE1 Height 102 MR J2S TE1 Height 103 MR J4 TE1 Height 120 MR J4 TE1 Height Note Wiring and other items in the renewal kit are not drawn so that mounting method can be easily seen 7 1 ...

Page 138: ...sions Increased dimensions Increased dimensions 119 MR J2S TE1 Height 102 MR J2S TE1 Height 130 MR J4 TE1 Height 147 MR J4 TE1 Height At time of battery mounting Note Wiring and other items in the renewal kit are not drawn so that mounting method can be easily seen 7 2 ...

Page 139: ...sed dimensions 156 Base hole position Increased dimensions Increased dimensions 174 MR J2S TE1 Height 157 MR J2S TE1 Height 149 MR J4 TE1 Height 166 MR J4 TE1 Height At timeof battery mounting Note Wiring and other items in the renewal kit are not drawn so that mounting method can be easily seen 7 3 ...

Page 140: ...hole position Increased dimensions 70 Increased dimensions 93 Increased dimensions 138 MR J2S TE2 Height 102 MR J2S TE1 Height 142 MR J4 TE1 Height 175 MR J4 TE2 Height Attime ofbattery mounting Battery Note Wiring and other items in the renewal kit are not drawn so that mounting method can be easily seen 7 4 ...

Page 141: ...ensions Existing wiring space 235 Base hole position Increased dimensions 188 MR J4 TE Height 178 MR J2S TE1 Height 180 MR J2S TE2 Height Note Wiring and other items in the renewal kit are not drawn so that mounting method can be easily seen 7 5 ...

Page 142: ...7K Unit mm 335 Base hole position Increased dimensions 157 MR J4 TE3 Height MR J4 TE1 2 Height MR J2S TE1 Height Note Wiring and other items in the renewal kit are not drawn so that mounting method can be easily seen 7 6 ...

Page 143: ... Increased dimensions Increased dimensions Increased dimensions 376 Base hole position Increased dimensions Increased dimensions MR J2S TE1 Height MR J2S TE2 Height 206 MR J4 TE1 2 Height 255 MR J4 TE1 1 Height MR J4 TE2 Height 7 7 ...

Page 144: ... Increased dimensions Increased dimensions Increased dimensions 376 Base hole position Increased dimensions Increased dimensions 206 MR J4 TE1 2 Height 253 MR J4 TE1 1 Height MR J2S TE1 Height MR J2S TE2 Height MR J4 TE2 Height 7 8 ...

Page 145: ...39 53 18 Twist diameter 3 0 Cable OD 6 5 Cable OD 7 0 5 4 2 4 1 2 11 1 2 2 SC J2SBJ4CT1C03M Unit mm 300 11 14 34 42 5 0 2 4 1 2 2 1 45 37 14 Twist diameter 3 0 Cable OD 6 1 3 SC J2SBJ4CT2C03M Unit mm 14 34 45 1 3 20 8 24 300 42 50 1 1 12 1 2 14 37 Twist diameter 3 0 Cable OD 5 2 Twist diameter 3 0 7 9 ...

Page 146: ...D 5 2 5 SC J2SJ4MO2C03M Unit mm 300 8 4 6 20 13 8 Twist diameter 3 0 6 SC J2SJ4CTPWC5M Unit mm 20 6 15 5 m Twist diameter 3 0 7 SC J2SJ4ENC03M Unit mm 300 40 11 23 45 37 14 Cable OD 6 1 Connecting diagram Signal name Wire color 24 V DC Red 24 V DC White 7 10 ...

Page 147: ...A2 Note 1 27 2 4 14 300 20 12 20 14 Cable OD 6 2 Cable OD 4 7 3 SC SAJ3PW2KC1M S2 4 SC HAJ3PW1C1M 5 SC J2SJ4PW2C1M D 1000 C A B Cable OD E Item Specifications Model SC SAJ3PW2KC1M S2 SC HAJ3PW1C1M SC J2SJ4PW2C1M A 35 39 38 B 35 41 44 C 68 74 74 Connector dimensions D 78 77 77 Cable shape E 12 14 14 See the next page regarding Note 1 Unit mm Unit mm Unit mm Unit mm 7 11 ...

Page 148: ...SC HAJ3ENM1C03M Cable use division A1 A2 Note 1 300 30 14 23 42 20 Cable OD 7 1 2 SC HAJ3ENM3C1M 1000 68 51 Cable OD 8 2 35 21 7 2 4 Conversion Cable for Motor Cooling Fan 1 SC J2SJ4FAN1C1M 59 1000 200 Cable OD 9 9 29 Note 1 Cable usage division Unit mm Unit mm Unit mm A1 Load side lead A2 Opposite to load side lead Unit mm 7 12 ...

Page 149: ... modification repair or the like made to our product by you without obtaining our permission Defect that is caused from the use for a purpose other than the purpose intended by us or caused from the use that is out of the common sense of the industry Defect that is avoidable if a cable an accessory or a component is correctly maintained and or replaced as instructed in the manual or the like Defec...

Page 150: ...railroad and skyline and from the use that requires a special quality assurance system for an application to vehicle equipment medical equipment amusement equipment safety equipment incineration equipment and facility that is supposed to conform to regulations by governmental organizations and or specific industries We exclude the application of our product from the use that requires as great infl...

Page 151: ...tput motor rotational speed Section 4 1 1 Ditto Section 5 2 Ditto Table 1 7 July 2013 X903120701B Section 4 2 Addition of Description of required parameters Section 5 This document is not a letter of guarantee of your implementation of any industrial property right or any other right and is not a permit or permission for any license to implement such a right We do not assume any responsibility for...

Page 152: ...etagaya ku Tokyo 154 8520 Japan Product information on the Internet Home Page URL http www melsc co jp business This document was issued in May 2021 We may revise any part of this document without prior notice X903130707C Created in May 2021 ...

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