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MBO SVC 525C Translation Of The Original Operating Manual Download Page 35

Sheeter SVC 525C  

31

Basic safety instructions

Personal protective equipment

2.10

Personal protective equipment

2.10.1

Operation and adjustment

This personal protective equipment must be provided and worn for the op-
eration and set-up of the machine:

• Ear protection

• Cut-resistant safety gloves

• Safety shoes

2.10.2

Operational maintenance (cleaning)

This personal protective equipment must be provided and worn for the 
proper maintenance (cleaning) of the machine:

• Safety shoes

• Cut-resistant safety gloves

Summary of Contents for SVC 525C

Page 1: ...Sheeter Translation of the original operating manual Keep for future reference SVC525C ...

Page 2: ... provided by the manufacturer CD ROM In ternet may be printed out by the user if the created print medium serves the purpose of use or service of the product described Type of machine Sheeter Configuration SVC 525C Type of document Translation of the original operating manual Version V1 1 Author Wolfgang Matzner Status as of 11 04 2014 Machine no Language English File name BA_SVC525C _V1 1_us en M...

Page 3: ...e www mbo folder com For the identification of the machine and the most important machine data see the name plate on the machine Always specify these details for inquiries service and spare parts orders Commission number Type of machine 1 CE marking 2 Type of machine 3 Commission number 4 Year of manufacture 5 Name plate Illustration 1 Name plate 1 2 3 5 4 ...

Page 4: ... Designation Sheeter Type SVC 525C Commissioning no complies with the provisions of the following EC directives Machinery Directive 2006 42 EC Low Voltage Directive 2006 95 EC Harmonized standards applied EN ISO 12100 2010 EN 1010 1 2004 A1 2010 EN 1010 4 2004 A1 2009 EN ISO 60204 1 2006 Authorized representative for compiling the technical file Name Wolfgang Matzner Address Grabenstraße 4 6 71570...

Page 5: ...sonable foreseeable misuse 18 2 3 Obligation and liability 19 2 4 Warranty 20 2 5 Residual risks 21 2 5 1 Transport interim storage 21 2 5 2 Set up commissioning 21 2 5 3 Adjustment and operation 22 2 5 4 Maintenance 22 2 5 5 Decommissioning storage 23 2 5 6 Disposal 23 2 6 Product specific hazards 23 2 6 1 Entanglement hazard and crushing hazard 23 2 6 2 Cutting hazard 23 2 6 3 Noise 24 2 7 Life ...

Page 6: ...meaning 33 2 13 Directions for emergencies 35 2 13 1 Emergency call numbers 36 2 13 2 Behavior in case of accidents 36 3 Product description 3 1 Important notices about the product 37 3 1 1 View 37 3 1 2 Standard equipment 37 3 1 3 Options 37 3 2 Technical data 38 3 2 1 Floor plan 38 3 2 2 Performance characteristics 39 3 2 3 Shipping and transport data 40 3 2 4 Electrical supply 41 3 2 5 Compress...

Page 7: ... 5 Operating and display elements operating modes 5 1 Main switch 63 5 2 Control panel 64 5 3 Touchscreen 65 5 3 1 Usage 65 5 3 2 Structure of the pages 66 5 3 3 Structure of the pages 69 5 3 4 Description of the pages 70 5 4 Temperature indicator heating of cutting unit 78 5 5 Operating modes 80 5 5 1 Off line mode 80 5 5 2 In line mode 80 5 5 3 Inching mode 80 6 Transport interim storage 6 1 Int...

Page 8: ...tions 98 8 Adjustment and operation 8 1 Introduction 99 8 1 1 Qualification of personnel 99 8 1 2 Safety instructions 100 8 2 Operation 101 8 2 1 Press the EMERGENCY STOP palm button 101 8 2 2 Opening closing the nip rollers 102 8 2 3 Operating the sheeter in inching mode 103 8 2 4 Starting stopping the sheeter 104 8 3 Brief instructions for adjusting the machine 105 8 4 Adjusting the machine 106 ...

Page 9: ...ance 9 1 Introduction 133 9 1 1 Qualification of personnel 133 9 1 2 Safety instructions 134 9 2 Service 136 9 2 1 Ordering spare and wear parts 136 9 3 Operational maintenance 137 9 3 1 Checking protective devices 137 9 3 2 Cleaning of the machine 141 9 3 3 Cleaning the optical sensors 143 9 3 4 Cleaning replacing the filter of the vacuum pump VT 4 25 144 9 4 Maintenance 145 9 4 1 Checking the pn...

Page 10: ...instructions 163 10 2 Decommissioning 163 10 2 1 Temporary shutdown 163 10 2 2 Final decommissioning 164 10 3 Storage 164 11 Disposal 11 1 Introduction 165 11 1 1 Qualification of personnel 165 11 1 2 Safety instructions 165 11 2 Disposal recycling 165 ...

Page 11: ...onomically Following these notices helps To avoid hazards To minimize repair costs and downtimes To increase the reliability and service life of the machine Supplementation The operator must add instructions regarding national regulations for accident prevention to this operating manual Retention This operating manual forms part of the machine It must be available on the machine throughout the mac...

Page 12: ...ts the chapters of the operating manual It also describes the essential content of these chapters as well as the target groups at whom the chapters are directed Designation Type MBO part number Use Wiring diagram Pneumatic diagram Spare parts list Supplier documentation Table 1 Additional documents Manufacturer Designation Type MBO part number Use Becker Vacuum pumps Rittal Temperature display Rit...

Page 13: ...ice technicians 5 Operating and display elements operating modes Description of the Operating and display elements Operating modes Operating personnel Maintenance personnel Service technicians 6 Transport interim storage Details about Packaging Transportation Interim storage Transport personnel Maintenance personnel Service technicians 7 Set up and commissioning Details for Set up Commissioning Ma...

Page 14: ...action The sequence is not specified 1 2 3 Numbered instructions for action The defined sequence of the instructions for action makes it easier for you to use the machine correctly and safely Here you will find the result of a sequence of instruc tions for action STOP Push button with the label between the brackets e g Stop Additional information for use of the machine Important notice please obse...

Page 15: ...es of the hazard Measure s for avoiding the hazard Example Signal word Meaning DANGER Signal word to indicate a hazardous situation with high risk level which if not avoided will result in death or serious injury WARNING Signal word to indicate a possible hazardous situa tion with medium risk level which if not avoided could result in death or serious injury CAUTION Signal word to indicate a possi...

Page 16: ...bout a hazard Mandatory sign Blue background white symbol Safety sign that prescribes a particular behav ior Rescue sign Green background white symbol Safety sign that identifies the rescue path or the path to a place where you can get help or find rescue equipment in case of an emer gency Fire protection sign Red background white symbol Safety sign which in case of hazard marks the location of fi...

Page 17: ...ring which there is a hazard of crushing the hand Warning of rotating machine parts You will see this warning triangle next to activi ties during which there is a hazard of cutting injuries possibly with deadly consequences Warning of lifting heavy machine parts You will see this warning triangle next to activi ties during which there is a hazard of overload ing due to lifting heavy loads Warning ...

Page 18: ...You will see this warning triangle next to activi ties during which there is a hazard of oxidizing substances possibly with deadly conse quences Warning of hot surfaces You will see this warning triangle next to activi ties during which there is a hazard of burns possibly with long term consequences Warning of tripping points You will see this warning triangle next to activi ties during which ther...

Page 19: ...se eye protection You will see this mandatory sign next to activi ties for which eye protection should be worn Get help You will see this mandatory sign next to activi ties for which you should ask for the help of other people Follow the operating manual You will see this mandatory sign next to activi ties for which you should follow the operating manual Heed the maintenance chapter You will see t...

Page 20: ...d with yellow and black stripes 1 5 User assessment of the operating manual Our operating manuals are updated regularly Help us with your sugges tions for improvement they make the manuals user friendly Depiction Meaning Heed danger spot or hindrance This hazard marking is affixed to constant dan ger spots and hindrances Table 9 Marking of danger spots ...

Page 21: ...ns relative to format and grammage in the Technical data chapter must be complied with The machine is intended exclusively for one man operation The machine is intended exclusively for operation in a flawless technical state Any failures that may endanger safety must be remedied immediately by trained maintenance personnel or a specialist from the manufactur er or supplier The machine may only be ...

Page 22: ...al changes and rebuilding Maintenance and cleaning intervals not adhered to Maintenance and repair work that is not performed correctly Wearing parts not replaced Unintended use EMC behavior The electromagnetic compatibility EMC of the machine can be impaired by additions or changes of any kind Therefore do not make any additions or changes to the machine without consulting the manufacturer and pr...

Page 23: ...when using it to the body and life of the operator or third parties to the machine itself to other property If the machine is operated by untrained or uninstructed personnel not used according to its intended use not maintained or not maintained properly or serviced The machine is only to be used For the intended use If it is in perfect condition with respect to safety Faults that can compromise s...

Page 24: ...improperly mounted or defective protec tive devices Failure to follow the instructions in the operating manual with respect to transport installation commissioning operation set up maintenance and storage of the machine Individual constructional changes to the machine Failure to adhere to maintenance and cleaning intervals that exclude a breakdown of the machine Defective monitoring of machine par...

Page 25: ...ng chapters according to the various life phases of the machine 2 5 1 Transport interim storage Crushing hazard during transport of the machine and machine parts Use of unsuitable fork lifts Tipping machine parts during the unloading process Insufficient properties and condition of the underfloor Wrong interim storage 2 5 2 Set up commissioning Use of unsuitable fork lifts Tipping machine parts du...

Page 26: ...oints due to connecting cables lying around 2 5 4 Maintenance Operational maintenance Rotating machine parts Heavy contamination Improper cleaning Unsuitable cleaning agents Incorrect use of cleaning agents Used cleaning cloths Use of compressed air Defective pneumatic lines Incorrect maintenance intervals during multi shift operation Maintenance Hazardous voltage Dismantling bridging or bypassing...

Page 27: ...ly There is a drawn in hazard and crushing hazard even when the ma chine is in inching mode Injuries will be avoided 2 6 2 Cutting hazard The longitudinal cut device tools are razor sharp During all work on the tools of the length cut device there is therefore an increased cutting hazard on hands and arms such as when Handling the longitudinal cut device Installing and removing the knives Removing...

Page 28: ...damage See chapter 3 2 6 1 Geräuschemission This is how to avoid hearing damage Always wear ear protection when working on the machine Hearing damage will be avoided 2 7 Life time 2 7 1 Life time of the machine The life time of this machine is designed for 20 years 2 7 2 Life time of the control technical safety components All components of the control technical safety circuits have a life time of...

Page 29: ...er platform Make sure that it corresponds to the safety requirements e g with re spect to height stability etc 2 8 4 Setting up equipping Only specially trained and authorized personnel may set up the ma chine The machine may only be set up with the required personal protective equipment Inform operating personnel before beginning set up If the machine is switched off for set up it must be secured...

Page 30: ...r service and or maintenance work it must be secured against unauthorized or inadvertent switching on again Use a padlock to secure the main switch against switching on If necessary attach a warning sign to the main switch If the dismounting of protective devices is necessary during mainte nance and repair work it must be replaced and checked to make sure it is functional immediately after complet...

Page 31: ...chapter 2 Basic safety instructions and be able to apply and implement it in practice be trained and instructed according to the rules of conduct in the event of a fault have the physical and mental abilities to carry out his or her responsibil ities tasks and activities on the machine be trained and instructed in accordance with his or her responsibilities tasks and activities on the machine have...

Page 32: ...chanical electrical engineering Transportation X Interim storage X Set up X Electrical connections X Stationary mains connection X Commissioning X Troubleshooting mechanical electrical X Installation set up X X Operation X Operational mainte nance cleaning X Maintenance X X Repair X Decommissioning X Storage X Disposal X Table 10 Qualification of personnel Legend X permitted not permitted ...

Page 33: ...ety accident prevention and environmental protection the authorized personnel has read and understood the operating man ual the operating manual is always kept where the machine is used and it is freely accessible to the operating and maintenance personnel the safety and notice signs on the machine are kept in an easily legible condition a risk assessment of the entire system being carried out and...

Page 34: ...bnormal operating states malfunctions immediately report any identified defects or abnormal operating states malfunctions The operating personnel is responsible for ensuring that the machine is protected against unauthorized use ensuring that the machine is operated only when it is fully functional safe and reliable cleaning is performed according to the cleaning plan 2 9 4 Duties of the maintenan...

Page 35: ...personal protective equipment must be provided and worn for the op eration and set up of the machine Ear protection Cut resistant safety gloves Safety shoes 2 10 2 Operational maintenance cleaning This personal protective equipment must be provided and worn for the proper maintenance cleaning of the machine Safety shoes Cut resistant safety gloves ...

Page 36: ...tions as well as the work ing area and service area of the machine The necessary work areas for operation installation commissioning and maintenance are highlighted in gray and should be at least 100 cm The service area is marked with hatching The possible workplaces are marked with an X 2 11 1 Layout from right to left 1 Workstation Illustration 1 Work area and workstation SVC 525C X Unit of meas...

Page 37: ...gible condition If the markings are damaged or illegible they must be replaced For the appropriate MBO part number see chapter 2 12 1 Position and meaning 2 12 1 Position and meaning Pos 1 MBO part number 10 5171 025 Meaning Name plate Illustration 2 Name plate Pos 2 MBO part number 10 5171 026 Meaning Electric name plate Illustration 3 Electric name plate ...

Page 38: ...perating manual mandatory sign Illustration 4 Read operating manual mandatory sign Pos 4 MBO part number 4002562 Meaning Wear ear protection mandatory sign Illustration 5 Wear ear protection mandatory sign Pos 5 MBO part number 4003327 Meaning Drawn in hazard warning sign Illustration 6 Drawn in hazard warning sign ...

Page 39: ... acci dent prevention to this operating manual Pos 6 MBO part number 0100699 Meaning Hot surface warning sign Illustration 7 Hot surface warning sign Pos 7 MBO part number 4003326 Meaning Crushing hazard warning sign Illustration 8 Crushing hazard warning sign Pos 8 MBO part number 0128301 Meaning Hazardous voltage warning sign Illustration 9 Hazardous voltage warning sign ...

Page 40: ... Table 11 Emergency call numbers 1 Immediate measures Stay calm Secure the accident location Heed your own safety If necessary rescue person from the danger zone Check consciousness and breathing check for type of injury If necessary take lifesaving measures right away 2 Emergency call Where is the accident location What happened How many injured What injuries Who s calling Wait for queries 3 Firs...

Page 41: ...omatic conversion of format and chip out Variable format length up to a maximum of 2 032 mm Variable chip out possible 4 80 mm External length cut cassette Air assisted sheet running Discharge table foldable Window function 3 1 3 Options Gully cut in longitudinal direction SVC GC Interfaces digital printer folding machines Print mark control software watchdog Illustration 10 Overall view ...

Page 42: ...38 Sheeter SVC 525C Product description Technical data 3 2 Technical data 3 2 1 Floor plan 3 2 1 1 Layout from right to left Illustration 11 Floor plan SVC 525 C right to left Unit of measurement cm ...

Page 43: ...web guide accuracy 0 2 mm Format lengths Continuously variable 76 mm 2 032 mm Continuously variable with chip out 127 mm 2 032 mm Chip out sizes Without chip out 0 mm Continuously variable 4 mm 80 mm Table 13 Performance characteristics 1 The maximum working speed depends on paper properties format fold type temperature and humidity as well as various states at the operator that the manufacturer c...

Page 44: ...x 175 cm With shipping crate 205 x 185 x 180 cm Fork lift 1 Carrying capacity load Q 2 Min 2000 kg Fork tine length Min 150 cm Floor conditions Cargo 3 20 kN m2 Levelness 4 10 mm m Table 14 Shipping and transport data 1 Minimum requirements of the fork lift 2 Heed operating manual for the fork lift load capacity depends on the load center of gravity c 3 Minimum load capacity of the floor where the...

Page 45: ...ntial bonding conductor 5 Cross section according to IEC 10 mm2 Connected loads Total 6 Approx 14 kW Operational readiness stand by Power kW Current rate A Table 15 Electrical supply 400V network 1 Stationary mains connection 2 If the existing nominal voltage varies from the supply voltage specified above an isolating transformer must be in stalled If the nominal voltage is 380 V or 415 V at 50 Hz...

Page 46: ...1 Required volume flow according to ISO 1217 or DIN 1945 2 Corresponds to ISO 8573 1 Class 5 3 According to ISO 8573 1 External extraction sys tem Suction power Volume 1800 m3 h Flow speed 25 m sec Connection type1 Edge trim 2 x open tube with 50 mm diameter Gully cut optional 1 x open tube with 50 mm diameter Chip out Open tube with 100 mm diameter Table 17 External extraction system 1 Optionally...

Page 47: ...ance with the noise emission standard DIN EN ISO 13023 1 using the basic standards DIN EN ISO 3746 and DIN EN ISO 11204 Table 18 Noise emissions 1 Noise measurement EN 13023 F 2 class 2 Room temperature 17 35 C 1 Storage temperature 10 35 C Relative humidity Optimal Minimum Maximum 40 60 30 80 non condensing Set up height 2 Max 800 above sea level Table 19 Ambient conditions 1 At temperatures belo...

Page 48: ...44 Sheeter SVC 525C Product description Technical data ...

Page 49: ...1 Components of the sheeter The components are distributed across the four sides of the sheeter In this chapter you will find a description of the components and function of the sheeter 1 Control cabinet side 2 Infeed side 3 Operator side 4 Outfeed side Illustration 12 Views of the sheeter 1 2 3 4 ...

Page 50: ...SVC 525C Structure and function Structure 4 1 1 1 Components of the control cabinet side 1 Control cabinet 2 Connection of extraction device for chip out Illustration 13 Components of the control cabinet side 2 1 ...

Page 51: ... 1 Temperature regulation cutting unit 2 Main switch 3 Fan control cabinet 4 Transport rollers 5 Adjustable feet 6 Suction device longitudinal cutting device 7 Infeed table with longitudinal cutting device 8 Manometer nip rollers Illustration 14 Components of the infeed side 1 2 3 4 7 8 6 5 ...

Page 52: ... Structure 4 1 1 3 Components of the operator side 1 Protective hood with guard locking 2 Pressure regulator for nip rollers 3 Touchscreen 4 Control panel 5 Guard door with guard locking Illustration 15 Components of the operator side 2 3 4 5 1 ...

Page 53: ...re and function Structure 4 1 1 4 Components of the outfeed side 1 Waste sheet deflector 2 Adjustable feet 3 Conveyor table foldable 4 Transport rolls 5 Fan control cabinet Illustration 16 Components of the outfeed side 1 2 3 4 5 ...

Page 54: ... max 6 and 1 chip out in one sequence max 2 m 2 Sequential cutting Multiple formats max 6 and multiple chip outs in one sequence max 2 m The number of maximum possible chip outs is limited by the mechani cal setting in the chip out disposal 3 Fully variable cutting Cut is made from print mark to print mark in a different sequence with constant chip out 4 2 2 Control panel The control panel with EM...

Page 55: ...unit Sensor Web break The Web break sensor detects a web break in front of the first in feed shaft and stops the sheeter First in feed shaft The first in feed shaft with the nip rollers fixes the web for the previous ma chine It turns at the web speed Sensor Print mark The Print mark sensor detects the print marks on the web and controls the setting made accordingly the position of the cross cuts ...

Page 56: ... when the main switch is switched on The duration of the warm up phase depends strongly on the respective ambient temperature At an ambient temperature of 18 C this is approx 15 20 min To ensure that the entire cutting unit is heated evenly a warm up phase of one hour should be observed This avoids increased wear on the cutting units If a temperature of 33 C is not reached production is not enable...

Page 57: ...system The external extraction system is required for the disposal of the cut paper strips in the longitudinal cutting unit edge trim gully cut as well as the chip outs from the sheeter unit The extraction system should be equipped with a shut off device so that the air quantity can be set individually For technical data see Chapter 3 2 6 External extraction system to be provided by the customer 4...

Page 58: ...the protective device is opened this causes the machine to stop The machine can be restarted only after the protective device is closed 4 5 1 3 Interlocking movable guards with guard locking Interlocking movable guards with guard locking cannot be opened when the machine is operating The locking prevents access to the danger spot until the hazardous function has been eliminated can be opened witho...

Page 59: ... following protective devices are present on the machine Operate the machine only if all protective devices are completely pres ent and fully functional 1 Protective hood with guard locking 2 Guard door with guard locking 3 EMERGENCY STOP palm button Illustration 19 Overview 1 2 3 ...

Page 60: ...with guard locking Illustration 20 Protective hood with guard locking 1 The protective hood prevents intervention in the in feed area and in the cross cutting area of the machine It is fitted with a guard locking This means that the protective hood can only be opened after the se cure stopping of the machine 1 Guard door with guard locking Illustration 21 Guard door with guard locking 1 The guard ...

Page 61: ... machine is ready for operation 1 EMERGENCY STOP palm button 2 Reset EMERGENCY STOP illuminated button Illustration 22 EMERGENCY STOP palm button 1 2 To prevent immediate or potential hazards the machine is equipped with an EMERGENCY STOP shut off device After the EMERGENCY STOP palm button is pressed all electri cal drives are switched off EMERGENCY STOP does not disconnect the machine from the e...

Page 62: ...cklist for protective devices 4 5 7 Faulty protective devices Faulty protective devices can lead to hazardous situations For this reason Switch off the machine at the main switch immediately Secure it against being switched on again If necessary disconnect the supply of compressed air and electrical cur rent Service faulty protective devices immediately 4 5 8 Checking protective devices All protec...

Page 63: ...ularly Pos Designation Function ing control Visual inspec tion Result Inspection interval 1 Protective hood with safety switch and guard locking Daily 2 Guard Weekly 3 Guard in feed drive Weekly 4 Guard in feed Weekly 5 Guard door with guard locking Daily 6 EMERGENCY STOP palm but ton Daily Date Name Signature Table 20 Checklist for protective devices 1 2 5 3 4 6 ...

Page 64: ...ual inspec tion Result Inspection interval 1 Guard out feed Weekly 2 Guard out feed Weekly 3 Guard Weekly 4 Guard Weekly 5 Guard below in feed shafts Weekly 6 Guard in feed Weekly 7 Guard in feed Weekly 8 Guard out feed Weekly Date Name Signature Table 21 Checklist for protective devices 1 6 2 3 5 4 7 8 ...

Page 65: ...Designation Function ing control Visual inspec tion Result Inspection interval 1 Guard conveyor table Weekly 2 Guard conveyor table Weekly 3 Guard conveyor table Weekly 4 Guard conveyor table Weekly Date Name Signature Table 22 Checklist for protective devices 1 2 3 4 ...

Page 66: ...62 Sheeter SVC 525C Structure and function Protective devices ...

Page 67: ...ts the machines connected to the sheeter from the electrical supply It has only one OFF and one ON position labeled 0 and I It is equipped with a device that enables it to be locked in the OFF po sition e g by a padlock 1 Main switch OFF 2 Main switch ON Illustration 23 Main switch I 0 1 2 Switching off the main switch also switches off the heaters of the cutting units After switching on the main ...

Page 68: ...rs on off illuminated selector switch Position left off Position right on illuminated selector switch lights up 8 Air 2 adjusting element Web is lifted to the upper cutting cylinder 9 1 adjusting element Blow out chip out 10 Air 3 adjusting element Web is held down on the upper cutting cylinder 11 Inching button 12 Stop button 13 Start button 14 Reset EMERGENCY STOP illuminated button 15 Not assig...

Page 69: ... modes Touchscreen 5 3 Touchscreen 5 3 1 Usage Only use your finger or a stylus pen MBO part number 0131900 to operate the touch pen 1 Ball point pens or other metallic objects may damage the surface of the touchscreen Illustration 25 Usage of the touchscreen 1 ...

Page 70: ...of the pages All pages are equipped with these basic functions 1 Page selection selector switches 2 Current page content display 3 Password keypad 4 Reset EMERGENCY STOP button 5 Error messages status information info box 6 Image number user code Illustration 26 Structure of the pages 1 2 4 5 3 6 ...

Page 71: ...d recipes page 3 Service button Pressing the Service button displays the Service page See chapter 5 3 4 5 Service page 4 Info button Pressing the Info button displays the Info page See chapter 5 3 4 2 Format setting page 5 Home Back button Pressing the Home Back button displays the Start page page See chapter 5 3 4 1 Start page page 5 3 2 2 Error messages status information info boxes 1 Status inf...

Page 72: ...reading and adjustment on the Service page 5 3 2 4 Reset EMERGENCY STOP button 1 Reset EMERGENCY STOP button After unlocking the EMERGENCY STOP palm button the Reset EMERGENCY STOP button must be pressed twice Illustration 29 Password keypad 1 2 Changes to password protected functions on the Service page are only permitted to be carried out by MBO Service or by an authorized cus tomer service repr...

Page 73: ...Sheeter SVC 525C 69 Operating and display elements operating modes Touchscreen 5 3 3 Structure of the pages Illustration 31 Structure of the pages ...

Page 74: ...ctual speed display Displays the current actual speed of the machine 4 Buttons V and V Pressing the V or V button reduces or increases the speed in increments 5 Set speed display Displays the current set speed of the machine 6 Job speed button Pressing the Job speed button opens a number input field A new job speed can be entered in this input field 7 Job speed display Displays the current job spe...

Page 75: ...p outs input field opens a number input field The required number of chip outs can be entered in this field 4 Max speed display Displays the current job speed 5 Format length input field Pressing the Format length input field opens a number input field The required format length is entered into this field 6 Chip out1 input field Pressing the Chip out1 input field opens a number input field The req...

Page 76: ...n This makes it possible to scroll through the Parameter list 4 display field 3 Scroll one row down button This makes it possible to scroll through the Parameter list 4 display field 4 Parameter list display field Displays the individual parameters of the selected recipe 5 Send button The data for the displayed parameter list is sent to the control system 6 Load button The data for the selected re...

Page 77: ...he display field 6 is deleted 3 Save button The new recipe created job is saved with the data displayed for the parameter list 1 4 Create new job button A new recipe job is displayed in the display field 6 The suggested name r can be changed by tapping alphanumeric keypad 5 Upload data button The current data of the control system is loaded into the Parameter lists display field 6 Current recipe d...

Page 78: ...rd protection is removed settings can be made to the parameters on the machine 4 System settings button The button is password protected If the password protection is removed settings can be made for the machinery 5 Display settings button The button is password protected If the password protection is removed settings can be made for the display E g Selecting the language 6 Diagnosis button The bu...

Page 79: ...utton 2 Print mark area Print mark control button Teach print mark button Print mark mean value button 3 Print mark offset area button button Print mark offset display Length warm up frame display 4 General area Outer sensor active button Jam sensor outfeed button No paper button Waste paper control button Illustration 37 Service keypad 1 2 3 4 ...

Page 80: ...ts the counter readings in the Counter readings display field 2 to zero 2 Counter readings display field The current machine counter readings are displayed in the Counter readings display field 3 Software versions display field The software versions installed on the machine are displayed in the Software versions display field Illustration 38 Info page 1 3 2 ...

Page 81: ...ximum input limit 3 Delete last digit 4 Cursor one digit back 5 Delete display value 6 Enter 7 Comma input 8 Number block 0 9 9 Sign 10 Cursor one digit forwards 11 Cancel 12 Minimum input limit Illustration 39 Numeric input field 12 1 2 3 4 5 6 11 10 9 7 8 The structure of the input field can vary a little depending on the function ...

Page 82: ...eric buttons 7 Delete display 8 Caps lock 9 Cursor one digit forwards 10 Cancel 11 Display current input Illustration 40 Alphanumeric input field 10 1 2 3 4 9 8 7 5 6 4 11 The structure of the input field can vary a little depending on the function CAUTION Operating the sheeter when it is cold Non observance could result in property damage to the cutting units Observe a warm up phase of one hour A...

Page 83: ...oduction release display operator side 3 Heating display drive side 1 Production release display drive side 2 Min temperature threshold heating 38 C 38 C Max temperature threshold heating 41 C 41 C Display area during production 1 38 C 44 C 38 C 44 C 38 C 44 C 38 C 44 C Temperature threshold for production release 33 C 33 C Min alarm threshold 10 C 10 C 10 C 10 C Max alarm threshold 60 C 60 C 60 C...

Page 84: ...station The control of the system and the specification of the speed is done on the sheeter 5 5 2 In line mode In in line mode the sheeter works after a digital printer The sheeter and the further processing equipment are made ready for pro duction The control of the system and the speed specification come from the digital printer If the digital printer works with web tension the sheeter must be e...

Page 85: ...transport personnel See chapter 6 1 1 Qualification of personnel 6 1 1 Qualification of personnel This table lists the necessary qualification of the personnel related to Transport and interim storage of the machine 6 1 2 Safety instructions Specially trained personnel Instructed operating personnel Instructed personnel with specialized training mechanical electrical engineering Transportation X I...

Page 86: ...ts please see the Tech nical data chapter WARNING Tipping machine parts while unloading and installing the machine Non observance could result in serious injury or death Use a fork lift for transportation No people may linger in the unloading area WARNING Insufficient properties and condition of the underfloor Non observance could result in serious injury or death Check the properties and conditio...

Page 87: ...ntation are packaged with the machine or accommodated in separate cartons or containers Procedure Be sure to unpack these carefully 6 2 3 Incoming inspection Procedure When you receive the shipment check the packaging right away for transport damage Check the machine and accessories for transport damage Check that the shipment is complete based on the delivery note 6 2 4 In case of damage Procedur...

Page 88: ...ne Only lift the transport pallet as high as absolutely necessary for the transport Transport the transport pallet as close as possible to the intended loca tion Set the transport pallet down carefully Machine is transported WARNING Use of unsuitable fork lifts Non observance could result in serious injury or death When selecting a fork lift observe the relevant data such as load bearing capacity ...

Page 89: ...Interim storage of the machine Here s how to store the machine outdoors Protect machine with a roof or suitable tarpaulin against humidity As soon as condensate forms store the machine in a storage room danger of corrosion Loosen plastic foil from the transport pallet and lift it so that the air can circulate Machine is stored temporarily 6 4 2 In a storage room For storage conditions see chapter ...

Page 90: ...86 Sheeter SVC 525C Transport interim storage Interim storage of the machine ...

Page 91: ...ns of the service personnel See chapter 7 1 1 Qualification of personnel 7 1 1 Qualification of personnel This table lists the necessary qualification of the personnel related to Set up and commissioning of the machine Specially trained personnel Instructed operating personnel Instructed personnel with specialized training mechanical electrical engineering Set up X Electrical connec tions X Statio...

Page 92: ... electrically qualified person Follow the local occupational safety regulations and electrotechnical regulations 400 V power supply In case of a missing neutral conductor electri cal components e g frequency inverters can be destroyed Due to the leakage currents of the controlled drives frequency inverters an equipotential bonding conductor must be connected See Chapter 7 3 3 Observe the design of...

Page 93: ...ta chapter CAUTION Incorrect supply voltage Non observance could result in severe property damage If the existing rated voltage deviates from the details on the name plate wiring diagram and technical data in the operating manual an isolating transformer must be used You can get the necessary information from the manufacturer CAUTION Tripping points due to connecting cables lying around Non observ...

Page 94: ...llers directory of the local power supply compa ny in Europe this must generally be done by a electrically qualified per son This electrically qualified person must be familiar with the corre sponding standards especially EN IEC 60364 as well as the techni cal connection requirements of the local power supply company DANGER Hazardous voltage at the stationary mains connection Non observance will r...

Page 95: ... the details on the name plate wiring diagram and Speci fications of the operating manual Due to the leakage currents of the EMC filter the mains connection must be stationary Due to the leakage currents of the EMC filter no power supply with a ground fault circuit interrupter GFCI or a voltage fluctuation relay can be used Due to the leakage currents of the EMC filter a protective equipotential b...

Page 96: ...onductor with connector sleeves make connection touch proof clockwise rotating field Layout according to VDE 0100 Part 430 IEC 60364 4 47 Design according to VDE 0100 Part 540 IEC 60364 5 54 Nominal voltage 3 x 220 V PE Cable Cross section PE conductor Design according to DIN EN 60204 1 Clause 4 3 1 Four pin copper cable L1 L2 L3 PE Single conductor or multi conductor with connector sleeves make c...

Page 97: ...rocedure 1 Insert the mains connection cable through the cable grommet 1 in the control cabinet 2 Connect the mains connection cable to the upper terminals of the main switch 2 according to the wiring diagram The stationary mains connection is complete 1 Cable grommet 2 Power supply to the main switch Illustration 43 Stationary mains connection 2 1 Use only copper wires as mains connection cable ...

Page 98: ...s section of 10 mm2 Procedure 1 Insert the protective equipotential bonding conductor into the main con trol cabinet through the cable grommet 1 2 Connect the protective equipotential bonding conductor to the PE con nection terminal strip 2 The protective equipotential bonding conductor is connected CAUTION Discharge currents greater than 10 mA Non observance could result in property damage Connec...

Page 99: ...that all protective conductor connections that were disconnected for transport are reconnected correctly Procedure Check this by visual inspection WARNING Disconnected protective conductor connections Non observance could result in serious injury or death Reconnect all protective conductor connections that were disconnected for transport ...

Page 100: ...evices See chapter 4 5 Checkliste Sicherheits und Schutzeinrichtungen 7 6 Inspection after initial operation Proceed as follows to conduct the inspection after initial operation Prerequisites These prerequisites must be fulfilled The machine is ready for operation Carrying out an in spection Here s how to carry out an inspection Check all tapes and belts to make sure they run centered and have the...

Page 101: ...there are power and control sockets present in the main control cabinet WARNING Hazardous voltage when opening the control cabinet Non observance could result in serious injury or death The control cabinet may only be opened by an electrically trained person Follow the local occupational safety regulations and electrotechnical regulations Units may only be connected by people who have received ele...

Page 102: ...ng machine 1 Dummy plug X200 2 Power socket XB5 for UW 3 Control socket X220 for UW 4 Control socket X420 for DFT NC 5 Dummy plug X400 Illustration 45 Connections 1 2 3 5 4 Units Equipment identifier EID See wiring diagram Power Control Control voltage frequency Dummy plug Unwinder UW XB5 X220 XB10 X200 Split Merge PSM SPM On the unwinder On the unwinder On the unwinder Folding machine XB2 X420 XB...

Page 103: ...perating personnel See chapter 2 9 Personnel qualification and duties 8 1 1 Qualification of personnel This table lists the necessary qualification of the personnel related to Ad justment and operation of the machine Specially trained personnel Instructed operating personnel Instructed personnel with specialized training mechanical electrical engineering Adjustment X X Operation O X Table 27 Quali...

Page 104: ...tie back your hair and keep it protected Remove your jewelry during operation and maintenance of the machine Make sure of wearing only close fitting clothes while you operate or maintain the machine WARNING Rotating machine parts Non observance could result in serious injury or death In case of a sudden standstill of the machine check before switching on again That there are no other people on the...

Page 105: ...Y STOP palm button 2 with a turn to the right 5 Activate the Reset EMERGENCY STOP illuminated button 1 The Reset EMERGENCY STOP illuminated button does not light up The machine is ready for operation 1 Reset EMERGENCY STOP illuminated button 2 EMERGENCY STOP palm button Illustration 46 EMERGENCY STOP palm button 1 2 To prevent immediate or potential hazards the machine is equipped with an EMERGENC...

Page 106: ...ed selector switch lights up The nip rollers are closed Opening the nip rollers Here s how to close the nip rollers 1 Place Nip rollers illuminated selector switch 1 to the left The illuminated selector switch does not light up The nip rollers are open Always release the web tension before you open the nip rollers Other wise the web may come unthreaded from the sheeter 1 Open close the nip rollers...

Page 107: ...ere s how to start inching mode Press and hold the Inching button 1 Press and hold the Inching button 2 A warning signal sounds and the sheeter moves at approx 7 m min Stopping inching Here s how to stop inching mode Release the Inching button 1 Release the Inching button 2 The sheeter stops 1 Inching button 2 Inching remote control Illustration 48 Inching the sheeter 1 2 The sheeter can only be s...

Page 108: ...w to start the sheeter Press the Start button 2 A warning signal sounds and the sheeter moves at the set production speed Stopping Here s how to stop the sheeter Press the Stop button 1 The sheeter stops CAUTION Operating the sheeter when it is cold Non observance could result in property damage to the cutting units Observe a warm up phase of one hour Always only adjust the cutting knives when it ...

Page 109: ...8 4 8 Adjusting the smoothers after the cutting cylinder unit See chapter 8 4 9 Adjusting belts on the conveyor table See chapter 8 4 10 Adjusting smoothers on the conveyor table Adjust longitudinal cut See chapter 8 4 11 Adjusting the longitudinal cut Adjust sensors See chapter 8 4 12 Adjusting Paper jam sensor See chapter 8 4 13 Adjusting Web break sensor See chapter 8 4 14 Positioning the Print...

Page 110: ...4 Adjusting the machine CAUTION Operating the sheeter when it is cold Non observance could result in property damage to the cutting units Observe a warm up phase of one hour Always only adjust the cutting knives when it is heated Only operate the sheeter when it is heated ...

Page 111: ...uld be placed at a distance of 5 6 cm from the edge of the paper Distribute the middle nip rollers evenly across the remaining width 4 Press the knurled screw to the right and tighten Nip roller may not touch the in feed shaft when it is open The nip rollers are adjusted The pressure of the nip rollers is set to 6 bar by default Reduce the pressure only if an impression of the nip rollers is visib...

Page 112: ...ad the web more easily through the sheeter WARNING Drawn in and crushing hazard Non observance could result in potentially serious injury or death Only feed in the web when the system is at a standstill 1 Web 2 Upper cutting cylinder 3 Lower cutting cylinder 4 Nip rollers 5 Guide plates 6 Nip rollers 7 Longitudinal cutting unit 8 Guide pulleys 9 Guide pulleys 10 In feed roller 11 In feed roller 12...

Page 113: ...5 8 Guide the web 1 through the first in feed shaft 11 and the nip rollers 4 9 Guide the web 1 between the upper cutting cylinder 2 and the lower cutting cylinder 3 10 Feed the web 1 over the conveyor table 12 into the downstream ma chine to the next in feed shaft See operating manual for the down stream machine The web has been fed in 8 4 3 Smoothing the web Here s how to proceed to smooth the we...

Page 114: ...uide plates Here s how to adjust the guide plates Adjust the two outer guide plates to the edge of the web Distribute the middle guide plates evenly across the remaining width The guide plates are adjusted 1 Outer guide plates 2 Inner guide plates Illustration 53 Adjust the guide plates 1 2 1 The guide plates are placed on round cross bars and can be moved by hand ...

Page 115: ...en inserted Here s how to adjust the nip rollers 1 Loosen hexagon head screw 1 2 Position the nip roller 3 Both outside nip rollers should be placed at a distance of 5 6 cm from the edge of the paper Distribute the middle nip rollers evenly across the remaining width 3 Tip the clamping to the right until there is a gap 2 of approx 2 3 mm between the roller and clamping 4 Tighten the hexagon head s...

Page 116: ...Proceed as follows to adjust the smoothers 1 Loosen the knurled screw 1 2 Adjust the smoothers 2 Both outer smoothers should be fitted flush to the edge of the paper Distribute the middle smoothers evenly across the remaining width 3 Tighten the knurled screw 1 The smoothers are adjusted 1 Knurled screw 2 Smoother Illustration 55 Adjusting the smoothers 1 2 For especially thick paper special smoot...

Page 117: ...tting cylinder unit 1 On the shaft 2 push the belt 1 to the desired next possible crowned position 2 Hold the left side in position with a finger 3 Let the machine run until the belt is positioned over the desired position o ring of the right shaft 4 Make adjustments for all belts The belts are adjusted 1 Belt 2 Shaft Illustration 56 Adjust the belts after the cutting cylinder unit 1 2 Both outsid...

Page 118: ...it are adjusted Adjusting the smoothers Here s how to adjust the smoothers after the cutting cylinder unit 1 Loosen the wing screw 1 2 Position the smoothers 2 so that the balls rollers run on the corre sponding belt 3 Tighten the wing screw clamp 4 Make adjustments for all smoothers The smoothers are adjusted 1 Wing screw 2 Smoother Illustration 57 Adjust the smoothers after the cutting cylinder ...

Page 119: ...web is smoothed Adjusting the belts Here s how to adjust the belts on the conveyor table Push belt 2 on both shafts 1 to the desired next possible crowned po sition Make adjustments for all belts The belts are adjusted 1 Shaft 2 Belt Illustration 58 Adjust belts on the conveyor table 2 1 Both outside belts must be as flush as possible with the web Distribute the middle belts evenly across the rema...

Page 120: ...smoothers on the conveyor table 1 Loosen the clamping lever 1 2 Position the smoothers 2 so that the balls rollers run on the corre sponding belt 3 Tighten the clamping lever again 4 Make adjustments for all smoothers The smoothers are adjusted 1 Clamping lever 2 Smoother Illustration 59 Adjusting the smoothers 1 2 The balls rollers must be positioned exactly over the belts For light paper use whi...

Page 121: ...requisites must be fulfilled The warm up phase of one hour has been observed The web is smoothed Adjusting the longi tudinal cut If you would like to make a clean separating cut you need the gully cut option with additional knives 1 Setting wheel 2 Suction device 3 Knife lifted 4 Knife plunged in 5 Counter knife Illustration 60 Adjusting the longitudinal cut 2 4 3 1 5 ...

Page 122: ...Reverse the lever of the knife 4 Adjust the knife 4 with slight pressure on the counter knife 5 5 Lift the knife 3 again 6 Adjust the other side precisely to the format width 7 Attach the suction devices 2 below the cutting position and feed the strips into the suction device 8 Let the web run for a few meters and use the adjusting wheel 1 to slide the cut to the desired position Longitudinal cut ...

Page 123: ...or the paper jam 1 Loosen the knurled screw 1 2 Put the Paper jam sensor 2 in the desired position 3 Tighten the knurled screw The Paper jam sensor is set 1 Knurled screw 2 Sensor Paper jam Illustration 61 Adjust Paper jam sensor 1 2 The scan width of the sensor is set permanently to 130 mm and may not be changed You can have the sensor look forward or backward depending on the side on which a jam...

Page 124: ...l smoothers and belts are adjusted Adjusting the sensor Here s how to position the sensor for the web break 1 Loosen the knurled screw 1 2 Put the Web break sensor 2 in the desired position 3 Tighten the knurled screw again The Web break sensor is set 1 Knurled screw 2 Sensor Web break Illustration 62 Adjust Web break sensor 2 1 The scan width of the sensor is set permanently to 85 mm and may not ...

Page 125: ...mark sensor is set 1 Sensor Print mark 2 Clamping lever 3 Print mark Illustration 63 Position the Print mark sensor 1 3 2 In order to get constant imprint precision the print mark must be directed as evenly as possible past the print mark sensor Therefore set the print mark sensor directly over a guide plate If the print mark is cut off by the edge cut or the print mark is on the back side of the ...

Page 126: ...e web forwards to make a print mark under the sensor 4 Release the Teach button 2 5 Set selector switch 1 to RUN The Print mark sensor is taught Teach the print mark sensor if you are beginning a new job 1 Selection switch 2 Teach button Illustration 64 Teach Print mark sensor 2 1 For a black print mark on white paper the selector switch 1 must point in direction D For a white print mark on black ...

Page 127: ...3 cutting cycles have been carried out Required control path until the correct cutting position has been reached 8 Check the cut sheet and correct the cutting position as necessary The format is set CAUTION Operating the sheeter when it is cold Non observance causes potentially serious damage to the cutting units Observe a warm up phase of one hour The sheeter knives should only ever be adjusted w...

Page 128: ...ut bar 4 Vacuum hole 5 Grub screw 6 Chip out Illustration 65 Adjusting the upper cutting cylinder 6 3 4 5 2 1 If you want to cut out a chip out smaller than 7 mm you have to mount the chip out bar 3 with countersunk screws When removing attaching the suction hood there is a danger of damage When removing the suction hood heed the electrical lines Before attaching the suction hood turn the knife bl...

Page 129: ...overed area open every second vacuum hole 4 by loosening the locking pin 5 5 Attach suction hood 1 to the upper cutting cylinder again The chip out can now be suctioned on the upper cutting cylinder and then be exhaust via the suction hood CAUTION Cutting hazard The cutting edges of the knives can cause cut injuries Never touch the cutting edges of the knives ...

Page 130: ...nder unit 5 Re tighten the clamping lever 3 6 Close the protective hood 1 and guard door 2 7 Inch web through the machine 8 Remove the 3rd sheet and check the perpendicularity again If the per pendicularity is OK continue with step 8 If the perpendicularity is not OK repeat steps 2 8 The angle of the cutting cylinder unit is adjusted CAUTION Operating the sheeter when it is cold Non observance cau...

Page 131: ...ntrol menu 2 Press the Inching button The cutting cylinder performs a reference run and cuts on the print mark 8 4 20 Adjusting the cutting position Here s how to proceed to adjust the cutting position Prerequisites These prerequisites must be fulfilled The print mark control is adjusted Adjusting the cutting position Here s how to adjust the cutting position In the touchscreen underneath Print ma...

Page 132: ...an be set with which the chip out is blown out of the cutting cylinder and conducted securely into the suction device The adjustment depends on the chip out size Adjusting valve 2 With valve 2 2 the air quantity can be set with which the sheet is applied to the top cutting cylinder The adjustment depends on the paper quality Adjusting valve 3 With valve 3 3 it is possible to adjust the air quantit...

Page 133: ... has been observed The web has been fed in The web is tensioned The nip rollers are closed 2 The format settings have been carried out The Error lamp 1 is not lit up The Reset EMERGENCY STOP illuminated button 6 does not light up The system is ready for production The sheeter can now be started by pressing the Start button 5 Illustration 68 Creating production readiness 1 2 6 5 4 3 If you work wit...

Page 134: ...rror display If there is an error in the machine the Jam lamp lights up A corresponding error message is issued on the touchscreen and on the Siemens display 8 6 2 Error messages 1 Error messages are displayed as black text on a red background 1 Jam light Lights up when there is a fault Illustration 69 Error display 1 Illustration 70 Main menu 1 ...

Page 135: ...witch on print mark control Learn print mark Teach the sensor Adjust sensor so that the laser point points to the print mark Check print mark distance Check the power supply fuse Sensor Web break Web not present Web torn Sensor is not adjusted Sensor incorrectly positioned Sensor has no power Feed in the web Feed in the web Set the sensor Positioning the sensor Check the power supply fuse Sensor P...

Page 136: ...heck contact pressure of the nip roll ers Check gear factor Chip out problems Lower knife not switched on Suction device not switched on Vacuum not switched on Air settings for paper trans port not correctly set Chip out settings incorrect Cut is diagonal Cut is not clean Switch on lower knife Switch on suction device Switch on vacuum Correct air settings for paper trans port Check chip out settin...

Page 137: ...on of maintenance personnel See chapter 9 1 1 Qualification of personnel 9 1 1 Qualification of personnel This table lists the necessary qualification of the personnel related to Maintenance of the machine Specially trained personnel Instructed operating personnel Instructed personnel with specialized training mechanical electrical engineering Operational maintenance O X O Maintenance X X Repair X...

Page 138: ...achine may be dismantled bridged or bypassed Using the check list for protective devices check that all protective devices are on the machine Report any audible visible safety relevant change of the machine to the person at your operation responsible for the system WARNING Improper maintenance Non observance could result in serious injury or death Maintenance work may be performed by trained and a...

Page 139: ... switch to the position 0 Use a padlock to secure the main switch from unintentionally switch ing on again Make absolutely sure that before the machine is switched back on all persons are in the secured area CAUTION Wrong poor maintenance tool Non observance could result in injury or property damage You should only use tools that are in perfect condition Make sure that after adjustment or maintena...

Page 140: ... the most important machine data see the name plate on the machine Always provide this information for service requirements and procurement of spare parts Commission number Type of machine WARNING Use of impermissible safety components Non observance could result in serious injury or death Only approved safety components may be used Use only original parts 1 CE marking 2 Type of machine 3 Commissi...

Page 141: ...gain Make absolutely sure that before the machine is switched back on all persons are in the secured area WARNING Incorrectly set safety switches Non observance could result in serious injury or death Make sure that the specifications for the respective gap are adhered to If a gap is too large it must be re adjusted by MBO Service or autho rized customer service Never dismantle bridge or bypass sa...

Page 142: ...wn 2 Unlock the EMERGENCY STOP palm button with a turn to the right 3 Activate the Reset EMERGENCY STOP illuminated button 2 The Reset EMERGENCY STOP illuminated button 2 goes out EMERGENCY STOP palm button has been checked 1 EMERGENCY STOP palm button 2 Reset EMERGENCY STOP illuminated button Illustration 72 EMERGENCY STOP palm button 1 2 To prevent immediate or potential hazards the machine is e...

Page 143: ...d the guard locking is released after a short delay 3 Then fully open the protective hood 4 Press the Start button The machine may not start up 5 Close the protective hood again The protective hood is checked Checking the guard door Proceed as follows to check the guard door These prerequisites must be fulfilled The machine is ready for operation The guard door is checked How to check the guard do...

Page 144: ...heck the protective devices Check all covers and protective devices to make sure they are present and functional See chapter 4 5 8 Checking protective devices The protective devices are checked Operation without protective devices Non observance could result in serious injury or death The protective devices protect against danger spots Operation of the machine without protective devices is forbidd...

Page 145: ... are used they can attack lacquered surfaces Never clean the machine using compressed air Bearing damage CAUTION Incorrect use of cleaning agents Non observance could result in minor or moderate injury Be sure to follow the manufacturer s safety instructions Avoid any skin contact Wear suitable safety gloves Wear safety glasses CAUTION Used cleaning cloths Non observance could result in injury or ...

Page 146: ... certain other countries different designations are used Therefore please use the respective order no from the technical data sheets of the Varn company 9 3 2 2 Cleaning the machine Here s how to proceed to clean the machine Prerequisites These prerequisites must be fulfilled Protective hood and guard door are open Main switch is switched off and secured Clean the machine at least 1 x per week The...

Page 147: ...red EMERGENCY STOP palm button is pressed Cleaning the optical sensors Here s how to clean the optical sensors Clean the optical elements of the sensors with a dry lint free cloth Optical sensors are clean Clean the machine at least once per week The dust layer must never exceed 1 mm 0 039 in Never clean the machine using compressed air bearing damage Heavy contamination can impair the functioning...

Page 148: ...blow out the filter case Manufacturer Designation Type MBO part number Use Company Becker Vacuum pump VT 4 25 0104261 Retaining of the cut ted chip out at the upper cutting cylin der The filter of the vacuum pump VT 4 25 get dirty during production due to paper dust and printing powder Thus have a significant negative effect on generating the vacuum The filter must therefore be cleaned monthly If ...

Page 149: ... by trained and authorized personnel The pneumatic lines are checked WARNING Machine parts are under compressed air Non observance could result in serious injury or death Before maintenance work ensure that The compressed air supply is switched off The system is fully vented WARNING Defective pneumatic lines Non observance could result in serious injury or death Check the pneumatic lines monthly f...

Page 150: ... 2 Turn the guide shafts in question by hand 3 If the shafts are stiff or rough the bearings need to be replaced The bearings are checked Check the guide shaft bearings monthly for running properties and condition If the shafts are stiff the bearings need to be replaced 1 Guide shafts red Illustration 73 Check the guide shafts 1 Only have the bearings replaced by MBO Service or by an authorized cu...

Page 151: ...eed to change the knives Prerequisites These prerequisites must be fulfilled Main switch is switched off and secured The electrotechnical regulations are heeded WARNING Cutting hazard The knives can cause cut injuries Never touch the blade of the knives Be very careful when changing the knives Always change the knives and counter knives in pairs ...

Page 152: ...3 down on the knife holder 4 8 Insert new knife 2 9 Insert the clamp ring 1 again 10 Slide the spring 3 upward again 11 Slide the complete knife 8 back onto the slitter shaft 7 12 Insert the slitter shaft 7 again 13 Press the plug bearing 5 back in 14 Tighten the pin 6 again The knives are changed 1 Clamp ring 2 Knife 3 Spring 4 Knife holder 5 Plug bearing 6 Pin 7 Slitter shaft 8 Complete knife Il...

Page 153: ...ter shaft 5 4 Release the spring stretching support 4 and pull down away from the slitter shaft 5 5 Release the counter knife 3 down from the slitter shaft 5 6 Slide and fix the new counter knife 3 on the slitter shaft 5 7 Slide and fix the spring stretching support 4 on the slitter shaft 5 8 Insert the slitter shaft 5 again 9 Press the plug bearing 2 back in 10 Tighten the pin 1 again The counter...

Page 154: ...al regulations are heeded CAUTION Cutting hazard The blades of the knives can cause cut injuries Never touch the blade of the knives Be very careful when changing the knives Always change the knives and counter knives in pairs The knives and counter knives may not touch each other Otherwise there is a danger of damaging the cutting edges When lifting and lowering the suction hood make sure not to ...

Page 155: ...d unthread the drive belt 6 6 Loosen the locking screw 8 7 Lift the locking screw 8 and pull out the knife block 9 in the direction the web is running The knives are now accessible and can be changed 1 Protective hood with guard locking 2 Suction hood 3 Guard door with guard locking 4 Conveyor table 5 Protective plate 6 Drive belt 7 Pulley 8 Locking screw 9 Knife block Illustration 76 Sliding the ...

Page 156: ...re s how to proceed to change the counter knife Prerequisites These prerequisites must be fulfilled Main switch is switched off and secured The electrotechnical regulations are heeded Knife block is in service position Secure the fastening screws of the counter knife with Vibrate VC3 ...

Page 157: ...ar 4 Nylon mat 5 Knife 6 Positioning screw 7 Screws 8 Positioning screw 9 Counterholder screw 10 Stop edge 11 Counter knife 12 Venturi bar 13 PG union joint 14 Plastic ring 15 Positioning screw 16 Compressed air supply Illustration 77 Changing the counter knife 12 6 5 3 11 16 4 15 14 13 1 2 12 11 9 8 7 9 8 10 ...

Page 158: ...pply fastening screws 7 gently 9 Apply positioning screws 8 gently 10 Tighten fastening screws 7 11 Counter the positioning screws 8 with the counter holder screws 9 12 Install the venturi bar 3 or 12 13 Reconnect the compressed air hoses The counter knife is changed 9 4 4 3 Changing knives Here s how to proceed to change the knife Prerequisites These prerequisites must be fulfilled Main switch is...

Page 159: ...nturi bar 4 Nylon mat 5 Knife 6 Positioning screw 7 Screw 8 Stop edge 9 Positioning screw 10 Small metal plates 11 Swivel screw 12 Counter knife 13 Venturi bar 14 PG union joint 15 Plastic ring 16 Compressed air supply Illustration 78 Change knife 13 6 5 3 12 16 4 9 15 14 1 2 1 8 7 9 11 10 ...

Page 160: ...djust the knife 1 with the swivel screws 11 to the counter knife 2 or 12 12 Insert 300 g sheet across the entire breadth of the cutting cylinder 13 Turn cutting cylinder by hand in the web direction thus cutting the sheet 14 In the places where the knife does not cut cleanly through the paper lift the knife from the cutting cylinder with the swivel screws 15 Then cut the sheet again 16 Repeat adju...

Page 161: ...s 1 2 Loosen the compressed air connections 5 3 Loosen the PG union joint 2 4 Remove the plastic ring 3 from the slitter shaft 5 Push the new plastic ring on the slitter shaft 6 Reattach the PG union joint 2 7 Reconnect the compressed air connections 5 8 Tighten the fastening screws 1 The plastic ring is changed During removal and installation make sure that you do not damage the temperature senso...

Page 162: ...ere s how to change the nylon mat 1 Loosen the clamping bar 2 2 Loosen the nylon mat 1 from the shaft 3 Loosen the wrapper bar 6 4 Clean the shaft 5 Bear the wrapper 3 around the wrapper bar 6 and attach to the knife 7 6 Glue nylon mat 1 to the shaft 7 Fasten clamping bar 2 The nylon mat is changed The nylon mat is fastened to the shaft with double sided adhesive tape 1 Nylon mat 2 Clamping bar 3 ...

Page 163: ...MIN the carbon vanes must be replaced The carbon vanes are checked Manufacturer Designation Type MBO part number Use Company Becker Vacuum pump VT 4 25 0104261 Retaining of the cut ted chip out at the upper cutting cylin der The carbon vanes of the vacuum pump are wearing during produc tion Therefore the length of the carbon vanes must be checked every 3000 operating hours Does the length of the c...

Page 164: ...oisy blow out the fan with compressed air from in side outwards 5 Place the cleaned or a new filter mat into the filter housing The fan is cleaned Closing the filter housing Here s how to close the filter housing Fold the louvre grille back onto the filter housing until it clicks into place The filter housing is closed The filter mats get dirty during production due to paper dust and print ing pow...

Page 165: ...2 Cleaning of the machine Weekly 9 3 3 Cleaning the optical sen sors Daily 9 3 4 Cleaning replacing the fil ter of the vacuum pump VT 4 25 Weekly Maintenance 9 4 1 Checking the pneumatic lines Monthly 9 4 2 Checking the guide shaft bearings Monthly 9 4 3 Changing the knives of the longitudinal cutting unit In case of wear 9 4 4 Changing the knives of the cutting cylinder unit In case of wear 9 4 5...

Page 166: ... result in serious injury or death Repair work may only be performed by trained and authorized spe cialized personnel Heed the local occupational safety regulations Carry out a function test after the repair Only have repair work performed by MBO Service or by an authorized customer service agent ...

Page 167: ...achine down temporarily Prerequisites These prerequisites must be fulfilled Main switch is switched off Compressed air supply is cut off Specially trained personnel Instructed operating personnel Instructed personnel with specialized training mechanical electrical engineering Decommissioning X Storage X Putting the machine back into operation X Table 31 Qualification of personnel Decommissioning s...

Page 168: ...port observe the instructions in Chapter 6 Transport interim storage The machine is permanently shut down 10 3 Storage Here s how to proceed to store the machine Prerequisites These prerequisites must be fulfilled Machine is shut down Storing the machine Here s how to store the machine Check the premises with respect to the temperature and humidity See chapter 3 2 8 Ambient conditions The higher t...

Page 169: ... with the corresponding European directives Comply with the corresponding national and regional laws and regula tions Non EU countries Comply with the corresponding national and regional regulations laws and directives Specially trained personnel Instructed operating personnel Instructed personnel with specialized training mechanical electrical engineering Disposal X Table 32 Qualification of pers...

Page 170: ...chapter 6 Transport interim storage Disposing of recycling the machine Here s how to dispose of recycle the machine Separate machine parts and electrical components by type and dispose of them properly The machine is disposed of All parts auxiliary materials and operating materials of the machine Separate by type Dispose of in accordance with local regulations laws and directives If you have any f...

Page 171: ...oad Suite 12 Marlton NJ 08053 USA Tel 1 609 267 2900 Fax 1 609 267 1477 www mboamerica com info mboamerica com MBO France MBO France SAS Z A Burospace N 3 Route de Gisy B P 33 91571 Bievres Cedex FRANCE Tel 33 1 6935 5090 Fax 33 1 6935 5099 www mbo folder com info mbofrance fr MBO China MBO Binder Graphic Systems Beijing Co Ltd Haishunde Building 201 room No A1 Donghuanbei Road BDA Beijing 100176 ...

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