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13 Appendix

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13.3.3 JUMO flowTRANS MAG 10

Summary of Contents for 406060

Page 1: ...40606000T90Z001K000 V1 00 EN 00700892 JUMO flowTRANS MAG S10 H10 Electromagnetic flowmeter Type 406060 406061 and 406067 PED Pressure Equipment Directive Operating Manual...

Page 2: ......

Page 3: ...pipe with loose flanges 23 5 4 4 Plastic pipes non metallic pipes or pipes with insulating liner 24 5 4 5 JUMO flowTRANS MAG H10 sensor type 24 5 4 6 Grounding with conductive PTFE grounding plate 24...

Page 4: ...uring medium temperature 83 12 3 JUMO flowTRANS MAG S10 Material load for Process connections 84 12 3 1 Minimum permissible operating pressure 84 12 3 2 Material load 84 12 4 JUMO flowTRANS MAG H10 Te...

Page 5: ...formed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be fully legible at all times The operating company must s...

Page 6: ...the specifications on the rating plate Prior to using the devices with corrosive or abrasive media the owner must check the level of resistance of all parts that come into contact with the medium bei...

Page 7: ...150 300 JIS 10K Nominal diameter DN 3 to 2000 to 80 in Process connection Flange acc to DIN ASME JIS Process connection material Steel cast steel stainless steel Lining material Hard rubber DN 15 to 2...

Page 8: ...c with DIN 32676 Tri Clamp in acc with ASME BPE External thread in acc with ISO 228 DIN 2999 DN 3 to 100 to 4 in DN 3 to 100 to 4 in PN 10 to 40 DN 3 to 100 to 4 in PN 10 to 40 DN 3 to 100 to 4 in PN...

Page 9: ...pply 100 to 240 V AC 15 10 24 to 48 V DC 10 10 Outputs Current output 4 to 20 mA active Digital output 1 Passive can be configured as pulse frequency or switching output Digital output 2 Passive can b...

Page 10: ...through a magnetic field 1 Magnet coil 2 Measuring tube in electrode plane 3 Measuring electrode Figure 3 Electromagnetic flowmeter diagram v D B U 1 v D qv 4 2 qv U 1 U1 Measuring span B Magnetic in...

Page 11: ...icating whether the pressure vessel is subject to the Pressure Equipment Directive PED Information on the relevant fluid group Fluid group 1 hazardous fluids liquid gaseous Pressure Equipment Directiv...

Page 12: ...ments of the Pressure Equipment Directive 2014 68 EU Water supplies and connected equipment accessories are classed as an exception in accordance with guideline 1 16 of Art 1 Para 3 2 of the Pressure...

Page 13: ...s based on the nominal diameter DN 25 or DN 25 of the sensor also see PED 2014 68 EU Pressure equipment subject to the PED The number of the notified body is indicated on the rating plate to confirm t...

Page 14: ...nsport NOTICE Potential damage to the device The protection plates or protection caps mounted at the process connections on devices with PTFE PFA liners may only be removed immediately before installa...

Page 15: ...d devices The EU Directive governing hazardous materials dictates that the owners of any hazardous waste are also responsible for disposing of it All devices delivered to the manufacturer must be free...

Page 16: ...g the transmitter in a control cabinet Ensure that the remote mount transmitter and the associated sensor are correctly assigned paired Devices that form a pair have the same numeric suffix e g the X0...

Page 17: ...1 Electrode axis Figure 12 Orientation of the electrode axis The flowmeter sensor should be mounted in the piping in such a manner that the electrode axis is oriented as horizontally as possible A ma...

Page 18: ...he metering section such as may occur downstream of 90 out of plane double bends in the event of tangential inflow or where half open gate valves are located upstream of the sensor Such cases require...

Page 19: ...igure 17 Bypass line For strongly contaminated measuring media a bypass line in accordance with the figure is recommended so that operation of the system can continue to run without interruption durin...

Page 20: ...installation Please observe the following points A Do not install the device vertically with the terminal box or transmitter housing pointing downward B The angel bracket option is not 3A compliant C...

Page 21: ...e make sure that the liner on the flange is not cut or damaged 2 Position the flowmeter sensor plane parallel and centered between the piping 3 Install gaskets between the surfaces see Gaskets on page...

Page 22: ...ng the housing cover Check that the o ring gasket is correctly seated when closing the housing cover Figure 23 Cover safety catch example Turn the screw 1 clockwise to open the cover and to release th...

Page 23: ...trode will in turn degrade electrochemically In these special cases the connection to the ground must be performed using grounding plates Install a grounding plate upstream and downstream of the devic...

Page 24: ...to establish a connection between the ground connection and a suited grounding point 5 4 5 JUMO flowTRANS MAG H10 sensor type 1 Adapter for process connection Figure 28 JUMO flowTRANS MAG H10 sensor...

Page 25: ...supply units an uninsulated pipe of approx 1 4 x DN of length should be provided upstream and downstream of the flowmeter sensor in order to deviate these currents away from the measuring system Figur...

Page 26: ...by authorized specialist personnel and in accordance with the connection diagrams The electrical connection information in this manual must be observed otherwise the IP rating may be adversely affecte...

Page 27: ...pipe and connect this to the station ground potential All leads must be shielded and connected to the station ground potential The cable contains outer shielding to shield against magnetic interspers...

Page 28: ...ound can be ordered separately part number 00707192 for sealing the terminal box subsequently at the site Sealing is only possible if the sensor is installed horizontally Compliance with the following...

Page 29: ...both components thoroughly until a good mix is reached 4 Cut open the pouch at a corner Perform work activity within 30 minutes 5 Carefully fill the terminal box with two component sealing compound to...

Page 30: ...Output connections Terminal Function Comment 31 32 Active current output The current output is designed as an active output The power supply for the current output is integrated in the transmitter 41...

Page 31: ...51 52 Can be configured as pulse frequency or binary output A 41 42 51 52 passive digital output as pulse or frequency output B 51 52 passive digital output as binary output Figure 38 Connection examp...

Page 32: ...p in the terminal box Connect the equipotential bonding system PA with the ground terminal at the terminal box Use ferrules for making the connections Note Adhere to the limit values of the power supp...

Page 33: ...urement potential Green 2 E1 Signal lead Violet 3 1S Shield for E1 4 E2 Signal lead Blue 5 2S Shield for E2 6 M2 Solenoid Red 7 M1 Solenoid Brown 8 Not assigned Yellow Not assigned Orange 9 SE Shield...

Page 34: ...icable to the provided grounding clamp Use ferrules for making the connections Use suitable plug s to seal the cable entries that are not used Note Adhere to the limit values of the power supply in ac...

Page 35: ...otection class Follow the instructions in Opening and closing the terminal box on page 22 to open and close the housing safely Compliance with the information below is required for making the electric...

Page 36: ...e is a chance that safe operation is no longer possible take the device out of operation and secure it against unintended startup 6 2 Write protection switch service LED and local operator interface 1...

Page 37: ...the X002 sensor is paired with the Y002 transmitter 1 SensorMemory Figure 46 SensorMemory The SensorMemory is a removable memory module located at the rear of the transmitter electronics module The p...

Page 38: ...Alarm Off 6 6 Switching on the power supply Switch on the power supply The LCD display shows the following display during the startup process System Startup Processing The process display is displaye...

Page 39: ...o the flow range end value QmaxDN unless other customer information is available The ideal upper range values are those which correspond to a flow velocity of 2 to 3 m s 0 2 to 0 3 QmaxDN The adjustab...

Page 40: ...de 35 Use to set the desired current for Low Alarm 36 Confirm the selection with Easy Setup High Alarm 21 800 mA Next Edit 37 Use to call up the edit mode 38 Use to set the desired current for High Al...

Page 41: ...159 US gal min 1800 m3 h 7925 US gal min 3600 m3 h 15850 US gal min 300 12 48 m3 h 211 US gal min 2400 m3 h 10567 US gal min 4800 m3 h 21134 US gal min 350 14 66 m3 h 291 US gal min 3300 m3 h 14529 U...

Page 42: ...s for menu navigation 2 Indicated menu name 3 Indicated menu number 4 Marker for indicating the relative position within the menu 5 Function currently assigned to the control buttons and Figure 48 LCD...

Page 43: ...two menu levels under the process display Information level Operator Menu The information level contains the parameters and information that are relevant for the operator The device configuration cann...

Page 44: ...are automatically displayed one after the other Call up configuration level The device is protected against changes in the parametrization 7 3 2 Switching to the information level operator menu On the...

Page 45: ...eter sensor Electronics Error alarm of the electronics Configuration Error alarm due to device configuration Note For a detailed description of errors and troubleshooting instructions please see Diagn...

Page 46: ...confirm your selection 7 3 5 Selecting and changing parameters Entry from table When an entry is made from a table a value is selected from a list of parameter values Menu name Parameter name Current...

Page 47: ...ighted Parameter name ABC ABCDEFGHIJKLMOPQ Next OK 3 Use to select the decimal place to change 4 Use to set the desired value 5 Use to select the next decimal place 6 If necessary select and set addit...

Page 48: ...e Unit Volumeflow Qv Qv Max 1 Unit Vol Totalizer Pulses per Unit Pulse Width Damping Dig Out 41 42 Mode Curr Out at Alarm Low Alarm High Alarm System Zero Device Info Sensor QmaxDN Type Meter Size Tra...

Page 49: ...tion Bootloader FEB Ver Curr Out FW Ver Manufacturer Curr Out FW CRC Street City TX Span Phone TX Zero First Cal Date Last Cal Date First Cal Location Last Cal Location Device Setup Access Control Sta...

Page 50: ...ying Capab System Zero Verifying Capab Code Noise Reduction Manual Adjust Display Language Auto Adjust Contrast Operator Page 1 Display Mode 1st Line Operator Page 2 2nd Line 3rd Line Autoscroll Bargr...

Page 51: ...ow Min Qm Massflow Max Qv Volumeflow Min Qv Volumeflow Max Diagnostics Maintenance control Preset Maint cycle Maint Remain Time Diagnosis Control Start New Cycle Diagnosis Values Empty Pipe Detector E...

Page 52: ...2 Freq Dig Out 41 42 Pulse Dig Out 51 52 State Dig Out 51 52 Pulse Curr Out 31 32 Dig Out 41 42 Freq Dig Out 41 42 State Dig Out 51 52 State Totalizer Reset Totalizer All Totalizer Preset Totalizer Ma...

Page 53: ...4 Imperial gallons per day bbl s 112 Oil barrels per second bbl min 113 Oil barrels per minute bbl h 114 Oil barrels per hour bbl d 115 Oil barrels per day bls s 130 Brew barrels per second bls min 13...

Page 54: ...isplay and the current output Default setting 1 second Dig Out 41 42 Mode Used to select the operating mode for the digital output 41 42 Off Used to deactivate the digital output 41 42 Logic Digital o...

Page 55: ...d based on the selected nominal diameter Mains Frequency Line frequency for power supply Exitation Freq The frequency used to operate the sensor solenoids Coil Current Regul Display for service purpos...

Page 56: ...umber Device Info Transmitter Transmitter Version FW Device Ver Version and part number of the software package for the device FW Device Part Nr FW Frontend Ver Version and checksum CRC of the softwar...

Page 57: ...etting 1 x QmaxDN Qm Max 2 Used to set the full scale value 2 measuring range 0 to Qm Max 2 for the upstream and downstream mass flow This value is also used for determining the corresponding percenta...

Page 58: ...ping On Off Used to activate the damping Density Fixed Value If the flow is measured and displayed in units of mass a fixed density value has to be included in the calculations A density value from 0...

Page 59: ...defined unit of volume Device Setup Transmitter Cut Off Low Flow Cut Off Used to set the switching threshold 0 to 10 for low flow suppression If the flow rate is below the set switching threshold for...

Page 60: ...ult setting X XX Tot Format Date Format Used to select the display format for the date and time Display Test is used to start the display test for the LCD display The display test process takes approx...

Page 61: ...w Alarm or High Alarm current is configured in the subsequent menu Low Alarm Used to set the current for the low alarm 3 5 to 3 6 mA Default setting 3 5 mA High Alarm Used to set the current for the h...

Page 62: ...h Available only if for Mode Frequency was selected Setup Logic Output Used to select the Setup Logic Output submenu with Available only if for Mode Logic was selected Alarm Config Used to select the...

Page 63: ...Off Used to deactivate the digital output Logic The digital output is used as a binary output information on this function can be found under the Setup Logic Output parameter Follow DO 41 42 The digit...

Page 64: ...Description Process Alarm Alarm history Display of the alarm history Clear Alarm History Reset of the alarm history Group Masking Selection of submenu Group Masking using Alarm Limits Selection of sub...

Page 65: ...ds Default setting 5s Diagnostics Diagnosis Control Empty Pipe Detector Empty Pipe Detector Used to activate the Empty Pipe Detector function only for nominal diameters DN 10 A completely full measuri...

Page 66: ...ctory 1m s Tx Factory 10m s Start Tx Customer FP Used to create the commissioning fingerprint for the transmitter with Tx Customer CMR The commissioning fingerprint is created on site during commissio...

Page 67: ...w Qv Volumeflow unit Qv Volumeflow Curr Out 31 32 Dig Out 41 42 State Dig Out 41 42 Pulse Dig Out 41 42 Freq Dig Out 51 52 State Dig Out 51 52 Pulse Diagnostics Output Readings Curr Out 31 32 Used to...

Page 68: ...ct 2 Use to select the Diagnostics submenu 3 Use to confirm the selection Electronics F123 321 Brief description Information Back Exit The first line shows the area in which the error has occurred The...

Page 69: ...ct the manufacturer F095 036 Electronics Coil isolation alarm Call service Defective solenoid Wiring error with coil circuit short circuit terminals M1 M2 downstream of GND Flooded sensor Contact the...

Page 70: ...3 Config Simulation is on Simulated values Switch off Simulation Mode The simulation mode is active Deactivate the simulation mode C070 027 Config An alarm is simulated Switch off alarm simulation The...

Page 71: ...s Coil impedance alarm Call service Change in coil inductance damaged coil damaged coil insulation interference due to external magnetic fields Contact the manufacturer Maintenance required Error no A...

Page 72: ...e No change current value No change current value No F095 036 Electronics Coil isolation alarm Call service No change current value No change current value No F094 022 Electronics Safety Alarm Curr Ou...

Page 73: ...up Masking menu S062 039 Operation Sensor temp limits alarm Change limits or change fluid temperature No change current value No response No change current value No change current value Group Masking...

Page 74: ...ronics NV chips defect on Motherboard Defective MB Replace MB Call Service M032 023 Config Curr Out 31 32 not calibrated Call Service M028 008 Config Display value is 1600 h at Qmax Change mass Unit o...

Page 75: ...or The flowmeter sensor is largely maintenance free The following items should be checked annually Ambient conditions air circulation humidity Tightness of the process connections Cable entries cover...

Page 76: ...nel When replacing or repairing individual components use original spare parts Note Spare parts can be ordered from the manufacturer 10 2 Replacing the fuse NOTICE If the O ring gasket is seated incor...

Page 77: ...22 to open and close the housing safely The LCD display can be replaced in the case of a defect Component Part number LCD display HMI For integral and remote mount design types 00706388 Follow the st...

Page 78: ...off the power supply 2 Unscrew and remove the cover 3 Take off LCD display Take care not to damage the cable harness 4 Remove the three fastening screws for the transmitter electronics module 5 Remove...

Page 79: ...box for the replacement transmitter and has to be fitted in the transmitter Information on how to install SensorMemory modules can be found in the chapter on Replacing the transmitter on page 78 Proc...

Page 80: ...e pulse width from the SensorMemory 2 The process display is indicated following the start up process 3 The flowmeter is ready for operation and will operate as ordered based on either the factory def...

Page 81: ...Disposal This product and its packaging is manufactured using materials that can be recycled by specialist recycling companies Compliance with the information below is required for disposal This prod...

Page 82: ...the device is dependent on a number of different factors These factors include the measuring medium temperature Tmedium the ambient temperature Tamb operating pressure Pmedium liner material and the a...

Page 83: ...F 10 C 14 F 130 C 266 F ETFE Stainless steel 20 C 4 F 60 C 140 F 25 C 13 F 85 C 185 F 20 C 4 F 30 C 86 F 25 C 13 F 130 C 266 F For variant 2 sensors lined with hard rubber a reduced maximum temperatu...

Page 84: ...C 185 F Soft rubber DN 50 to 2000 2 to 80 in 0 60 C 140 F PTFE DN 10 to 600 to 24 in 270 400 500 20 C 68 F 100 C 212 F 130 C 266 F PFA DN 3 to 200 to 8 in 0 130 C 266 F ETFE DN 25 to 600 1 to 24 in 10...

Page 85: ...less steel 10 25 to 180 C 13 to 356 F 10 bar 145 psi DN 32 to 400 1 to 16 in Steel 10 10 to 180 C 14 to 356 F 10 bar 145 psi A DN 1000 PN 10 B DN 700 DN800 DN900 PN 10 C DN 1000 PN 16 D DN 900 DN 800...

Page 86: ...ASME flange steel DN 25 to 400 1 to 24 in Figure 61 ASME flange stainless steel DN 25 to 400 1 to 24 in Sensor variant 2 Figure 62 Cast steel housing DN 25 to 600 1 to 2 in Figure 63 Welded steel hou...

Page 87: ...difference to the current temperature must be subtracted from the max cleaning temperature The specified cleaning temperature may have an effect for a maximum of 60 minutes 12 4 3 Maximum Allowable Te...

Page 88: ...acturer 12 5 2 Overview of material load Process connection DN Pmedium max Tmedium Wafer type DN 3 to 50 to 2 in 40 bar 580 psi 25 to 130 C 13 to 266 F DN 65 to 100 2 to 4 in 16 bar 232 psi Weld stub...

Page 89: ...4 in Stainless steel 10 25 to 130 C 13 to 266 F 10 bar 145 psi Wafer type design Figure 66 Wafer type design JIS 10K B2210 wafer type design DN Material PN Tmedium Pmedium DN 32 to 100 1 to 4 in 1 440...

Page 90: ...CL300 4 94 3 86 17 38 17 38 CL600 9 73 9 73 JIS 10K 2 84 1 37 14 68 14 68 DN 20 in PN40 9 78 7 27 20 75 20 75 PN63 100 24 57 20 42 42 15 42 15 CL150 5 29 5 29 18 49 18 49 CL300 9 77 9 77 33 28 33 28 C...

Page 91: ...9 93 89 93 CL300 38 38 27 04 61 21 61 21 61 21 61 21 CL600 53 91 53 91 JIS 10K 14 94 8 37 02 39 1 37 02 39 1 DN 80 3 in PN40 38 3 26 04 51 9 53 59 51 9 53 59 PN63 63 15 55 22 64 47 80 57 64 47 80 57 C...

Page 92: ...16 88 48 61 71 99 42 103 1 99 42 103 1 PN25 137 4 117 6 166 5 133 9 166 5 133 9 PN40 359 6 275 9 279 9 241 279 9 241 CL150 55 18 27 31 146 1 148 3 146 1 148 3 CL300 202 7 113 2 246 4 246 4 246 4 246 4...

Page 93: ...267 7 204 9 PN16 455 7 353 2 On request On request 455 7 353 2 PN25 905 9 709 2 On request On request 905 9 709 2 CL150 364 1 326 2 449 2 432 8 364 1 326 2 CL300 1241 On request On request On request...

Page 94: ...345 9 CL300 2607 On request On request On request DN 1200 48 in PN 6 363 5 On request PN10 705 9 On request PN16 1464 On request CL150 815 3 731 6 CL300 3300 On request DN 1350 54 in CL150 1036 983 7...

Page 95: ...08 45 08 DN 40 1 in PN40 56 06 56 06 CL150 36 12 36 12 CL300 73 99 73 99 JIS 10K 56 06 56 06 DN 50 1 in PN40 71 45 71 45 CL150 66 22 66 22 CL300 38 46 38 46 JIS 10K 71 45 71 45 DN 65 2 in PN16 37 02...

Page 96: ...8 PN25 151 1 106 9 PN40 254 6 252 7 CL150 203 5 198 CL300 421 7 259 1 DN 350 14 in PN10 72 49 75 22 PN16 124 9 104 4 PN25 226 9 167 9 CL150 270 5 263 CL300 463 9 259 4 DN 400 16 in PN10 120 1 113 9 P...

Page 97: ...m3 h m3 d hl h g s g min g h kg s kg min kg h kg d t min t h t d l min Unit Vol Totalizer m3 l ml hl g kg t Liter l Pulses per Unit 1 to 10000 1 Pulse Width 0 1 to 2000 ms 100 ms Damping 0 02 to 60 s...

Page 98: ...13 Appendix 98 13 3 Declarations of conformity 13 3 1 JUMO flowTRANS MAG S10...

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Page 114: ...13 Appendix 114 13 4 China RoHS Note All documentation declarations of conformity and certificates are available in the download section at www jumo de...

Page 115: ......

Page 116: ...ers Road East Syracuse NY 13057 USA Delivery address Mackenrodtstra e 14 36039 Fulda Germany Phone Fax Email Internet 44 1279 63 55 33 44 1279 62 50 29 sales jumo co uk www jumo co uk Phone Fax Email...

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