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X400CE 3D Printer Manual

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Finish construction of the extruder base plate

Extruder fan

Summary of Contents for X400CE

Page 1: ...X400CE 3D Printer Manual German RepRap GmbH https www germanreprap com English versions are available at https wiki germanreprap com en...

Page 2: ...X400CE 3D Printer Manual Seite 245 Stand 2015 08 28 11 55...

Page 3: ...verview 11 Basic information 25 The Frame version 2013 with Profile connectors round plug connection 26 Preparation of the rear frame rod 26 Preparation of the front frame rod 28 Assembly frame 29 Ver...

Page 4: ...g 98 Mounting of the counter bearing 99 Filament screw 100 Construction of the extruder base 101 Extruder fan 102 Assembly of the compression spring 103 DD2 Extruder 106 Extruder hinge 106 Mounting ex...

Page 5: ...ring firmware 1 x 181 Assembly machine foot 182 Grounding of the housing 183 ATX power supply unit 184 Preparation acrylic glass frontside 187 LCD Controller LCD Controller 188 Preparation X400 Mobile...

Page 6: ...little material is printed 230 Glue on of the PET foil bubble free 231 The Y axis cannot be moved and only produces loud noises 232 Extruder can not reach the set temperatur 233 Printing interruption...

Page 7: ...X400CE 3D Printer Manual Seite 2 245 Stand 2015 08 28 11 55 German RepRap GmbH 2 245...

Page 8: ...n to commissioning and troubleshooting Technical data Floor space L W H about 650 x 650 x 700 mm without base cabinet Weight about 35kg without base cabinet Print area X Y Z up to 390mm x 400mm x 330m...

Page 9: ...4 245 Stand 2015 08 28 11 55 German RepRap GmbH 4 245 System requirements MAC OS X OS X 10 5 or higher Windows Windows XP or higher NET framework 4 0 or higher OpenGL 1 5 or higher LINUX OpenGL 1 5 o...

Page 10: ...Other matters All information in this guide is current at the time of printing We reserve the right to amend the hardware software or the documentation without prior notice The latest information will...

Page 11: ...perty or personal damage may be caused by improper installation which the installer bears liability for Proper handling of the chemicals necessary for maintenance and care is obligatory as well as com...

Page 12: ...chemicals necessary for maintenance and servicing has to take place properly and under adherence to of for this valid regulations and application notes to the chemicals To the specifications of the ma...

Page 13: ...e 20cm to each side and 30cm behind the device unobstructed The device only complies the declaration of conformity if the transparent case is assembled and the door closed while operating Long absence...

Page 14: ...be disposed in the domestic waste in accordance with Directive 2002 96 EG of the European Parliament and the Council of 27th of January 2003 about electric and electronic equipment it has to be profes...

Page 15: ...t as well as a few consumables are necessary for the assembly of the X400 3D printer Allen key Allen key set preferably with ball ends Spanners 5 5 mm 7 mm 10 mm 13 mm for the spools stand 19 mm for H...

Page 16: ...ordless hand drill with hex bit set Sharp knife Thread locker for example Loctite medium tight Set of Helping Hands if need be with magnifier for soldering Bench vise with at least 65mm range Consumab...

Page 17: ...X400CE 3D Printer Manual Seite 12 245 Stand 2015 08 28 11 55 German RepRap GmbH 12 245 Aluminum profile type horizontal B Aluminum profile type horizontal C Aluminum profile type horizontal Y A...

Page 18: ...13 245 Stand 2015 08 28 11 55 German RepRap GmbH 13 245 Aluminum profile type horizontal Y B Aluminum profile type vertical The vertical aluminum profiles are longer 70 cm than the horizontal alumini...

Page 19: ...E 3D Printer Manual Seite 14 245 Stand 2015 08 28 11 55 German RepRap GmbH 14 245 The aluminium tape is used to hide the cables inside the aluminum profiles Arduino MEGA 2560 Base plate Carriage Cable...

Page 20: ...X400CE 3D Printer Manual Seite 15 245 Stand 2015 08 28 11 55 German RepRap GmbH 15 245 Carriage Clamp Belt Carriage Clamp LM12UU Carriage Fanmount...

Page 21: ...X400CE 3D Printer Manual Seite 16 245 Stand 2015 08 28 11 55 German RepRap GmbH 16 245 Carriage Mount Ceramics plate Electronics box with lid...

Page 22: ...X400CE 3D Printer Manual Seite 17 245 Stand 2015 08 28 11 55 German RepRap GmbH 17 245 Extruder counter bearing DD1 Extruder counter bearing DD2 Extruder base plate fan DD1...

Page 23: ...X400CE 3D Printer Manual Seite 18 245 Stand 2015 08 28 11 55 German RepRap GmbH 18 245 Extruder base plate stepper motor DD1 Extruder base plate DD2 Frame cable mount...

Page 24: ...uiding rods Guiding rods hardened surfaces in the lengths from top to bottom 2x Y axis guiding rod 660 mm 3x Y axis guiding rod 565 mm 1x X axis hollow rod long 530 mm 1x X axis hollow rod short 500 m...

Page 25: ...Stand 2015 08 28 11 55 German RepRap GmbH 20 245 L Alu Energy chain holder Length x width 630 x 30 mm L Alu Opto Flag Y Length x width 22 x 21 mm L Alu Opto Flag Z Length x width 37 x 10 mm L Alu Y En...

Page 26: ...X400CE 3D Printer Manual Seite 21 245 Stand 2015 08 28 11 55 German RepRap GmbH 21 245 L Alu Z Endstop holder Length x width 52 x 20 mm Opto End stop POM NEMA 17 Mount...

Page 27: ...E 3D Printer Manual Seite 22 245 Stand 2015 08 28 11 55 German RepRap GmbH 22 245 POM NEMA 17 Mount Center POM spindle center mount Invalid Link POM spools stand big RAMPS v1 4 2 Trapezoidal threaded...

Page 28: ...X400CE 3D Printer Manual Seite 23 245 Stand 2015 08 28 11 55 German RepRap GmbH 23 245 USB extension X glider clamp belt X glider clamp LM12UU...

Page 29: ...X400CE 3D Printer Manual Seite 24 245 Stand 2015 08 28 11 55 German RepRap GmbH 24 245 X glider Z guide center Z guide left...

Page 30: ...a screw or the nuts on a larger space Hence it is recommended to always use washers unless indicated otherwise e g when using countersunk head screws or sunk cylinder head screws Cabling It is import...

Page 31: ...num profile type vertical 1 Aluminum profile type horizontal Y B 1 Aluminum profile type horizontal B 4 Profile connectors 4 M6 T slot nut 4 M6x22 cylinder head screw To start off the frame we assembl...

Page 32: ...the top faces of the neighbouring profiles flush and the round connector pads on the top A right angle helps to adjust the profiles perfectly Details alignment In Note that the rear part of the frame...

Page 33: ...ront frame rod Preparation of the front frame rod parts overview Number Description 2 Aluminum profile type vertical 1 Aluminum profile type horizontal Y A 1 Aluminum profile type horizontal C 4 Profi...

Page 34: ...Aluminum profile type horizontal_A 8 Profile connectors 8 M6 T slot nut 8 M6x22 cylinder head screw These profiles are bolted to the front frame just like in the previous steps It s easiest to apply s...

Page 35: ...es Also make sure there is no twist in the frame when tightening the bolts Note that the vertical holes in the horizontal profiles are facing the front in the picture interim stage frame to the edge o...

Page 36: ...GmbH 31 245 Finish Assembly frame To finish this step double check that all top profiles are in one plane using a level or long ruler There should not be any twist in any of the profiles Check Version...

Page 37: ...t with the bolt into the profile then slide the second profile onto it and tighten the bolt using the allen key Connector Details ZSB aluminium profile Make sure that the top face of the profiles are...

Page 38: ...rear frame rods Preparation front frame Component list preparation front frame Number Description 2 Aluminium profile type vertical 1 Aluminium profile type horizontal Y A 1 Aluminium profile type hor...

Page 39: ...ly Number Description 4 Aluminium profile type horizontal_A 8 M6x16 oval head screw 8 Profile connectors Bolt the aluminium profiles to the front frame profiles just as in the previous steps It is imp...

Page 40: ...CE 3D Printer Manual Seite 35 245 Stand 2015 08 28 11 55 German RepRap GmbH 35 245 Zwischenschritt Rahmen Assemble the back of the frame in the same fashion which completes the frame as shown in the p...

Page 41: ...rman RepRap GmbH 36 245 Abschluss Rahmen To finish this step double check that all the profiles of each plane are properly aligned Check the alignment in all 4 corners using a ruler or a level berpr f...

Page 42: ...Rap GmbH 37 245 Number Description 3 Z axis guiding rod 550 mm 2 Y axis guiding rod 640 mm The guiding rods have to slide into the frame with little effort If necessary use a drill bit and manually ho...

Page 43: ...ball bearing in each of the POM NEMA 17 Mounts as well as one in the POM Spindle Mount Center The bearings should be pushed completely into the POM Mounts Details Bearing holders Ball bearing The phot...

Page 44: ...9 245 Details Bearing holders T nuts The POM Spindle Mount Center should to be aligned with the hole in the profile Don t tighten the screws the final positioning will be done later The guide rod can...

Page 45: ...NEMA 17 1 POM NEMA 17 Mount Center 1 Pulley 16 teeth incl grub screw 4 M3x14 cylinder head screw 4 M3 washer 4 Ball bearing 624 ZZ 2 M4x35 cylinder head screw 4 M4 washer 20mm 20 M4 washer 2 M4 self l...

Page 46: ...g the belt we need two deflectors They are connected as shown in the image Details timing belt deflection where the black bar represents the mounting plate Details timing belt deflection At this stage...

Page 47: ...42 245 Finish Preparation Z axis motor Assembly Z axis motor Assembly Z axis motor parts overview Number Description 1 Z axis bearing holder center pre assembled 4 M6 T slot nut 4 M6x20 cylinder head...

Page 48: ...scription 3 Trapezoidal threaded spindle 3 Pulley 36 teeth incl grub screw 3 M4x10 cylinder head screw 3 M4 washer large OD 12 M8 washer Attach a pulley at the bottom smooth end of each trapezoidal ro...

Page 49: ...44 245 Stand 2015 08 28 11 55 German RepRap GmbH 44 245 Securing the trapezoidal rod spindles Do not over tighten the center bolts to avoid unnecessary friction of the trapezoidal rods Mounting Z axi...

Page 50: ...11 55 German RepRap GmbH 45 245 Finish Z axis trapezoidal threaded spindle Z axis timing belt Z axis timing belt parts overview Number Description 1x timing belt 1926mm Simply run the timing belt over...

Page 51: ...ance plate Assembly Acrylic glass distance plate parts overview Number Description 1 Acrylic glass distance plate blue The divider plate needs to be installed now as it is impossible to retrofit it Du...

Page 52: ...er Description 1 L Alu Energychain holder 2 M6x10 cylinder head screw 2 M6 washer 2 M6 T slot nut This support bar serves as an attachment point for the energy chain It needs to be bent on both ends a...

Page 53: ...nter 1 Z Guide Right 3 ball bearing LM12UU 3 M12x3 trapezoid nut 6 M12 washer rubber 6 M12 adjusting ring incl grub screw In this step one ball bearing and one nut are to pressed into each of the thre...

Page 54: ...e sure that the guiding rods can be inserted without any friction not shown in picture Details assembly Z Guides To finish this step insert the guiding rods in the frame and through the Z guides then...

Page 55: ...X400CE 3D Printer Manual Seite 50 245 Stand 2015 08 28 11 55 German RepRap GmbH 50 245 Details Montage Z Guides Insert the washers between the profiles and the adjusting ring Details Stellringe...

Page 56: ...55 German RepRap GmbH 51 245 Abschluss Montage F hrungsstangen Assembly Printing Bed holder Assembly Printing Bed holder parts overview Number Description 1 Aluminum plate powdered 575mm x 575mm 4 M6...

Page 57: ...inium plate is bolted directly onto the Z guides One hole is not powder coated on one side because the ground connector will get attached to it later Ensure that this non coated side of that hole face...

Page 58: ...08 28 11 55 German RepRap GmbH 53 245 Abschluss Befestigung Druckbett Aufnahme Alignment printing bed holder To align the steel plate loosen the grub screws of the three pulleys on the trapezoidal ro...

Page 59: ...uired to level the steel plate Afterwards re tighten the three grub screws Next tighten the toothed belt by moving the Z axis motor in its holder then secure the motor Details Ausrichtung Druckbett Au...

Page 60: ...5 08 28 11 55 German RepRap GmbH 55 245 next steps example tape The Y axis Y axis opto end stop Component list Y axis end stop Number Description 1 Opto end stop 1 L aluminium Y end stop holder 2 M3x1...

Page 61: ...n Endstop Stepper motor Y axis Component list stepper motors Y axis Number Description 2 Stepper motor NEMA 17 2 Pulley 16 teeth 5mm hole incl grub screw 8 M3x16 cylinder head screw 8 M3 washer 1 Opto...

Page 62: ...motors to the black POM mounts with the cables facing the back of the printer The ledge of the POM mounts points up Mount the opto end stop to the rear left stepper motor as shown by inserting it bene...

Page 63: ...tepper motors Y axis installation Number Description 2 Y motor pre assembled 8 M6 T nut 8 M6x20 cylinder head screw 8 M6 washer Attach the motors with the POM mounts to the upper rear corners of the f...

Page 64: ...escription 2 Cylinder head screw 2 Pulley 16 teeth M8 thread 12 M8 washer 2 M6 washer 2 M6 locking nut 2 POM NEMA 17 mount 2 Bearing 608 ZZ First press the bearings into the POM mounts then insert and...

Page 65: ...08 28 11 55 German RepRap GmbH 60 245 Umlenker Abschluss Next fasten the POM mounts to the frame Component list idler pulley Number Description 2 Idler pulleys preassembled 8 M6 T nut 8 M6x20 cylinde...

Page 66: ...man RepRap GmbH 61 245 Abschluss Montage Umlenker Abschluss Montage obere Lagerhalter The X and Y axis version with SLS parts The X400 CE has two alternative X axis carriages First we describe the one...

Page 67: ...ider Component list preparation X glider Number Description 2 X glider 1 stepper motor NEMA 17 1 Bearing 608 ZZ 1 Pulley 16 teeth 5mm hole plus grub screw 4 M3x14 cylinder head screw 4 M3 washer Insta...

Page 68: ...s the bearing into the the other X glider Abschluss Vorbereitung X Glider Assembly cylinder fitting screw Assembly cylinder fitting screw parts overview Number Description 2 X glider pre assembled 1 C...

Page 69: ...11 55 German RepRap GmbH 64 245 Details cylinder fitting screw Finish Assembly cylinder fitting screw Opto end stop X Opto Endstop X parts overview Number Description 1 X glider motor 1 X glider clam...

Page 70: ...der using the long screw Then install the X glider clamp belt on the side where the motor is located making sure that the tooted belt fits between the belt clamp and the LM12UU bearing Next attach the...

Page 71: ...ing used to cut off the light to the optical sensor The one for the y axis is installed at the X glider with the idler pulley Next install the X glider clamp on the side where the pulley is Later we l...

Page 72: ...umber Description 2 X Glider pre assembled 2 X Glider belt clamp 14 M3x40 cylinder head screw 28 M3 washer 14 M3 self locking nut Insert the remaining screws in the other holes Don t forget the ones f...

Page 73: ...tion 2 X glider pre assembled 4 M4x30 cylinder head screw 8 M4 washer 4 M4 self locking nut At this stage only fasten the holders of the hollow rods loosely Finish F hrungsstangen Halter Y axis carria...

Page 74: ...are slipped onto the shafts Afterwards the long shaft is inserted at the top as shown in the image Finish The short shaft is inserted at the bottom In the front of the picture you see a configuration...

Page 75: ...blue rectangle To unloose the Carriage Clamp Belt later in an easy way two nuts are placed in the hexagon holes of each Carriage Mount The locking part of the nut must be on the outside Carriage Moun...

Page 76: ...own in the following pictures they are used to keep both extruders together Finish X axis carriage The long M4x120mm screws should not be tightened too hard only finger tight to prevent deformation of...

Page 77: ...g of the carriage chain mount must slide between the legs of the opto endstop Y axis Y axis end stop Y axis end stop parts overview Number Description 1 opto endstop 1 L ALU Y Endstopholder 2 M3x16 cy...

Page 78: ...erview Number Description 2 Stepper motor NEMA 17 2 Pulley 16 teeth 5mm hole and grub screw 8 M3x16 cylinder head screw 8 M3 washer 1 Opto end stop Y axis Install the pulley on the stepper motor shaft...

Page 79: ...inish stepper motoren Y axis Idler pulley Component list idler pulley Number Description 2 Cylinder head screw 2 Pulley 16 teeth M8 threaded 12 M8 Washer 2 M6 Washer 2 M6 Locking nut Fasten the cylind...

Page 80: ...X400CE 3D Printer Manual Seite 75 245 Stand 2015 08 28 11 55 German RepRap GmbH 75 245 Details cylinder fitting screw Abschluss Umlenker 1 Abschluss Umlenker 2...

Page 81: ...he Y axis carriage parts overview Number Description 1 Y axis carriage 2 Y axis guiding rod 660 mm 4 M12 washer rubber 4 M12 adjusting ring incl grub screw 4 Ball bearing LM12UU 1 L alu energy chain h...

Page 82: ...45 Stand 2015 08 28 11 55 German RepRap GmbH 77 245 Details Energychain holder Next put the bearings in the X glider Make sure the bearings don t slip out as the screws are not tightened yet Details B...

Page 83: ...the Y axis carriage then the second adjusting ring plus the second rubber washer and finally through the other frame profile Details Ball bearing LM12UU Timing belt Y axis Timing belt Y axis parts ove...

Page 84: ...ing belt is cut off and the same procedure is done on the other side of the motor Details mounting 1 Details mounting 2 Make sure the opto flag moves into the end stop without touching it Once the too...

Page 85: ...nder head screw 2 M3 washer Additional parts for the Dual Extruder Number Description 1 Carriage belt clamp 2 M3x14 cylinder head screw 2 M3 washer The additional parts for the Dual Extruder are marke...

Page 86: ...e After cutting the belt to the correct length insert the ends into the clamp and tighten the screws On a single extruder system both belt ends are held by one clamp Abschluss Zahnriemen X Achse Vorde...

Page 87: ...Vorderseite Dual Extruder Abschluss Zahnriemen X Achse R ckseite Dual Extruder The X und Y axis version with milled aluminium parts The X400 CE has two alternative X axis carriages Here we describe th...

Page 88: ...rew Insert the Y carriage bearing holder into the Y carriage by aligning the dowels or aligning pins then the Y carriage motor holder which also has two dowels Both holders are fastened with the cylin...

Page 89: ...mbH 84 245 Number Description 1 L alu energy chain holder Vorbereitung Schrittmotor Slide the pulley onto the motor shaft and secure it with the grub screw Install the motor in the holder while making...

Page 90: ...stop X Component list opto end stop X Number Description 1 Y carriage with motor holder 1 Opto end stop 2 M3x14 cylinder head screw 2 M3 washer 2 sleeve 5mm The optical end stops allow to define a ref...

Page 91: ...X400CE 3D Printer Manual Seite 86 245 Stand 2015 08 28 11 55 German RepRap GmbH 86 245 Abschluss Opto Endstop X Opto flag Y...

Page 92: ...ription 1 Y carriage with bearing holder 1 M3x10 cylinder head screw 1 L ALU Opto Flag Y 4 M3 washer Small tin strips are being used to cut off the light to the optical sensor The one for the Y axis i...

Page 93: ...X400CE 3D Printer Manual Seite 88 245 Stand 2015 08 28 11 55 German RepRap GmbH 88 245 Abschluss Opto Flag Y X axis carriage...

Page 94: ...2 M4 washer 2 M3 washer 1 Carriage fan mount optional 2 M4x10 cylinder head screw 2 M4 washer Install the aluminium energy chain holder to the carriage using the two M4x10 cylinder head screws and tw...

Page 95: ...X400CE 3D Printer Manual Seite 90 245 Stand 2015 08 28 11 55 German RepRap GmbH 90 245 Abschluss X Achsen Schlitten 1...

Page 96: ...Component list Y axis guiding rods Number Description 2 Y Achsen guiding rods 640mm already installed 4 M12 washer rubber 4 M12 adjusting ring with grub screw If not done yet partly remove the guiding...

Page 97: ...uiding rods pre assembled X and Y axis carriage parts overview Number Description 2 Y carriage pre assembled 1 X carriage pre assembled 1 X axis hollow shaft long 530 mm 1 X axis hollow shaft short 50...

Page 98: ...is whole assembly onto the two Y guiding rods add another adjusting ring and a rubber washer and finally insert the guiding rods all the way through the other profile Abschluss X und Y Achsen Schlitte...

Page 99: ...iming belt 4 Belt tensioner 4 Holder belt tensioner 8 M3x14 cylinder head screw 8 M3 washer 8 M3 nut 8 M4x10 cylinder head screw The timing belt is being used for the two Y axis and the X axis movemen...

Page 100: ...d then attach it with some pre tension to the Y carriage using the other belt tensioner Tightening the screws on the side then allows the final tensioning Secure the screws with the M3 nuts only then...

Page 101: ...X400CE 3D Printer Manual Seite 96 245 Stand 2015 08 28 11 55 German RepRap GmbH 96 245 Finish timing belt Y axis Timing belt X axis Timing belt X axis parts overview...

Page 102: ...M4x10 cylinder head screw 4 M3x14 cylinder head screw 4 M3 washer 4 M3 nut Attach the toothed belt to the X carriage using the belt tensioners this is similar to the steps for the Y carriage Tension...

Page 103: ...manual DD1 extruder DD2 extruder If you already assembled your DD2 extruder you can move on to chapters Hot end assembly and Assembly Extruder The following chapter is only of interest if you have to...

Page 104: ...and fixed with a cylinder head screw The cylinder head screw does not require a nut Finish assembly of the counter bearing Mounting of the counter bearing Mounting of the counter bearing parts overvi...

Page 105: ...rewed to the stepper motor as shown in the image Finish Mounting of the counter bearing Details sleeve The cable plug in the picture Finish Mounting of the counter bearing is on the rear of the steper...

Page 106: ...to Finish filament screw Construction of the extruder base Construction of the extruder base plate parts overview Number Description 1 Extruder base plate fan 1 Extruder base plate stepper motor 1 PEE...

Page 107: ...X400CE 3D Printer Manual Seite 102 245 Stand 2015 08 28 11 55 German RepRap GmbH 102 245 Finish construction of the extruder base plate Extruder fan...

Page 108: ...r head screw and insert it into the fan mounting holes Make sure the thread is on the same side as the decal that way the fan blows air across the filament Add another washer to the screw on the oppos...

Page 109: ...1 compression spring 1 M3x70 cylinder head screw 2 white plastic supports Avoid jamming a finger in the compression spring during the assembly or a filament change later on The compression spring is...

Page 110: ...X400CE 3D Printer Manual Seite 105 245 Stand 2015 08 28 11 55 German RepRap GmbH 105 245 Details mounting...

Page 111: ...X400CE 3D Printer Manual Seite 106 245 Stand 2015 08 28 11 55 German RepRap GmbH 106 245 Finish assembly of the compression spring DD2 Extruder Components DD2 Single Overview DD2 Extruder Single...

Page 112: ...624 ZZ ball bearing 1 M4x16 cylinder head bolt or grub screw Additional parts for the Dual Extruder Amount Description 1 extruder hinge DD2 1 624 ZZ ball bearing 1 M4x16 cylinder head bolt The additio...

Page 113: ...d bolt 1 M3 washer big outer diameter Additional parts for the Dual Extruder Amount Description 1 stepper motor NEMA 17 1 Extruder hinge Direct Drive 2 sleeve brass 10mm 1 M3x25 cylinder head bolt 1 M...

Page 114: ...rew Filament screw parts overview Parts list filament screw 100286 Amount Description 1 filament screw Direct Drive 2 1 M3x5 threaded pin Additional parts for the Dual Extruder Amount Description 1 fi...

Page 115: ...rew 1 Assembly filament screw 2 Position the filament screw on the motor shaft so that the toothed area of the screw is in line with the bearing The electrical connector should face up to simplify the...

Page 116: ...k parts overview Parts list extruder block 100281 2 Amount Description 2 DD2 extruder block 1 PEEK Thermal barrier Additional parts for the Dual Extruder Amount Description 2 DD2 extruder block 1 PEEK...

Page 117: ...5 cylinder head bolt 2 M3 washer Additional parts for the Dual Extruder Amount Description 1 Extruder fan 40mm 1 sleeve 5mm 1 M3x40 cylinder head bolt 1 M3x25 cylinder head bolt 2 M3 washer Subsequent...

Page 118: ...ng spring Parts overview mounting spring 100281 3 Amount Description 1 spring Additional parts for the Dual Extruder Amount Description 1 spring There is a pinch point hazard while the attachment of t...

Page 119: ...place it between the parts Mounting spring parts overview Finish mounting spring Hot End Thermal barrier Nozzles There are six different hot end configurations Choosing the right one depends on the t...

Page 120: ...ter tolerances have to be smaller Smaller nozzle sizes also require a longer print time for the same model as they cannot extrude the same amount of plastic per second The nozzle can be changed later...

Page 121: ...5 Stand 2015 08 28 11 55 German RepRap GmbH 116 245 Overview thermal barrier Left 1 75mm Right 3mm Overview PTFE linings Left 1 75mm Right 3mm Hot End Assembly The assembly of the 1 75mm hot end is do...

Page 122: ...ot end In the photo the PEEK thermal barrier is outside the extruder It does not have to be removed for this step The PTFE lining is inserted in the PEEK thermal barrier The PTFE lining has to be shor...

Page 123: ...H 118 245 Hot End retaining nut Hot End retaining nut assembled The heating block serves as a housing for the heating resistor as well as for the temperature sensor and provides an even heat distribut...

Page 124: ...vered with a thin and a thick silicone hose First of all only the thin ones Hot End thermistor 1 Hot End thermistor 2 Plug the thermistor with the thin silicon hoses in the smaller hole of the heating...

Page 125: ...mistor mit einem hochtemperaturbest ndigem Silikon in den Heizblock eingeklebt werden Temperaturbest ndig bis 270 C All wire ends have to be accurately insulated with silicone hose Open wire must not...

Page 126: ...GmbH 121 245 assembled hot end For the Dual Extruder version you need two hot ends F r eine sch nere Verkabelung bietet es sich an die Heizpatrone beim zweiten Extruder von der anderen Seite in den H...

Page 127: ...cylinder head screw 12 M3 washer The additional parts for the Dual Extruder are marked with a blue rectangle The four screws on the back of the stepper motor have to be removed For the X400 they are...

Page 128: ...ht be damaged as the screws share one thread on either side If the screws hit each other use an additional washer The second extruder is mounted the same way as the first one Finish assembly of the ex...

Page 129: ...umber Description 1 stepper motor NEMA 17 with DD2 extruder 4 M3x50 cylinder head screw The additional parts for the dual extruder are marked in the photo with a blue rectangle Since the attachment po...

Page 130: ...X400CE 3D Printer Manual Seite 125 245 Stand 2015 08 28 11 55 German RepRap GmbH 125 245 Abschluss Montage Single Extruder...

Page 131: ...245 Stand 2015 08 28 11 55 German RepRap GmbH 126 245 Abschluss Montage Dual Extruder Electronics Z axis end stop Z axis end stop parts overview Number Description 1 Opto Endstop 1 L alu Z end stop h...

Page 132: ...nd stop assembly Z axis end stop assembly parts overview Number Description 1 L alu opto flag Z 10x37mm 1 Opto end stop pre assembled 1 M3x10 cylinder head screw 2 M3 washer 1 M3 self locking nut 1 M6...

Page 133: ...p assembly When driving the Z axis upwards manually please make sure the end stop is not damaged by the plate This also happens in case the interruption plate is not aligned correctly Install the end...

Page 134: ...tioning Energy chain Y axis Energy chain Y axis parts overview Number Description 1 Energy chain Y axis 1 Cable loom X Y axis Modul 2 1 L alu energy chain mount on the printer 2 M3x10 cylinder head sc...

Page 135: ...over into the energy chain so that the end with the two motor connectors and the end stop is on the left and the long tail with the connectors for the electronics box on the right Details energy chain...

Page 136: ...rill 70mm 1 Ground cable 0 25m 2xM3 cable ring shoe 4 M4x12 cylinder head screw 8 M4 washer 4 M4 self locking nut Insert the screws through the grill and from the outside of the right hand side into t...

Page 137: ...1xM6 cable ring shoe 4 M4x30 cylinder head screw 8 M4 washer 4 M4 self locking nut Before installing the fan cut off the connector and the yellow cable remove a short piece of insulation from the red...

Page 138: ...econd fan can be added to the right hand side Abschluss Elektronik L fter Preparing of the case connection heated bed This section only needs to be performed when the X400 is assembled with a heated b...

Page 139: ...se connection parts overview Number Description 1 IEC C14 receptacle pre assembled 2 M3x14 cylinder head screw 4 M3 washer 2 M3 self locking nut Install the IEC receptacle in the electronics box The o...

Page 140: ...X400CE 3D Printer Manual Seite 135 245 Stand 2015 08 28 11 55 German RepRap GmbH 135 245 Details Durchbruch Details Geh useanschluss Abschluss Geh useanschluss...

Page 141: ...ocking nut Remove and discard the protective foil from the base plate Then bolt the electronics box to the base plate including the distance sleeves under the box From now on place some pieces of styr...

Page 142: ...Cable tree ATX socket 1 Electronics box on the base plate Plug the ATX socket into the opening on the side of the electronics box Finish ATX Buchse To facilitate the next steps it is recommended to p...

Page 143: ...0CE 3D Printer Manual Seite 138 245 Stand 2015 08 28 11 55 German RepRap GmbH 138 245 positioning base plate Arduino board Arduino board parts overview Number Description 1 Elektronics box pre assembl...

Page 144: ...older Preparation of the Pololus Preparation of the Pololus parts overview Number Description 4 header 16 poles 4 Pololu A4988 Additional parts for the Dual Extruder Number Description 1 header 16 pol...

Page 145: ...cooling fins Number Description 4 Pololu A4988 pre assembled 1 heat conducting double sided sticky pad 4 cooling fins Additional parts for the Dual Extruder Number Description 1 Pololu A4988 pre asse...

Page 146: ...K hlrippen Fastening of the Pololus Number Description 1 RAMPS v1 4 2 4 Pololu A4983 pre assembled Fastening of the Pololus parts overview Additional parts for the Dual Extruder Number Description 1...

Page 147: ...elivered predefined and are marked with X Y Z Extr It is important that all pins of the RAMPS are seated in the intended sockets of the Arduino board RAMPS mit RAMPS with Pololus attached Fastening of...

Page 148: ...ting bed This section only needs to be performed when the X400 is assembled without a heated bed Printing bed parts overview Number Description 1 Glass plate 4 spring 4 M6x40 Round head screw 8 M6 was...

Page 149: ...bled with another plastic washer a spring and the big M6 washer Afterwards they are plugged through the steel plate On the bottom this is countered with a washer and a nut set up connection After that...

Page 150: ...connection cable Heated bed This section only needs to be performed when the X400 is assembled with a heated bed Isolation connection cable parts overview Number Description 1 Heating pad 400x400mm 23...

Page 151: ...image Finish The connection cable is on the undimensioned side The ceramic plate has a VERY plain surface and one not so smooth Please pay attention to keep the VERY smooth surface on top to print on...

Page 152: ...shrink tubing Details thermistor The thermistor is placed right in in the middle of the heating bed 200mm to each side so the temperature can be measured correctly Now the cable of the thermistor is...

Page 153: ...0 460 mm For thermal insulation of the bottom two layers of corrugated board is put on the heating pad and tightly taped with PET The holes for the screws have to be cut out In case ABS is printed in...

Page 154: ...ts overview Number Description 4 Spring 4 M6x40 Round head screw 8 M6 washer plastic 4 M6 washer 4 M6 self locking nut 1 Heated bed pre assembled 4 M6 washer large OD The round head screws are plugged...

Page 155: ...nection cables have to be at the back of the X400 as the energy chain guides the cables to the electronic box Thread the cable loom through the hole in the metal plate The yellow green ground wire has...

Page 156: ...man RepRap GmbH 151 245 Finish assembly of the heated bed Printing bed energy chain Heated bed This section only needs to be performed when the X400 is assembled with a heated bed Component list print...

Page 157: ...ew 4 M3 washer 2 M3 self locking nut Disconnect the two end links from the energy chain and cut off the dove tails There are two different end links see picture below Endst cke Energiekette Druckbett...

Page 158: ...ate Befestigung Energiekette Druckbett an blauer Zwischenplatte Now clip the the energy chain to this end link Then thread the cables from the energy chain through the hole in the blue base plate Slid...

Page 159: ...28 11 55 German RepRap GmbH 154 245 Abschluss Druckbett Energiekette Printing bed cable Heated bed This section only needs to be performed when the X400 is assembled with a heated bed Printing bed ca...

Page 160: ...cable Finish Wiring In the following chapter the wiring for firmware 2 x is explaind The wiring diagrams for firmware 1 x can be found in chapter Review wiring firmware 1 x The exact position of the c...

Page 161: ...X400CE 3D Printer Manual Seite 156 245 Stand 2015 08 28 11 55 German RepRap GmbH 156 245 Details power plug Circuit diagram connection of the RAMPS...

Page 162: ...nnection control electronics heated bed This section only needs to be performed when the X400 is assembled with a heated bed power connection control electronics parts overview Number Description 1 Co...

Page 163: ...11 55 German RepRap GmbH 158 245 Circuit diagram Power connection control electronics Finish power connection control electronics Connection control electronics heated bed This section only needs to b...

Page 164: ...Control Kabel Attach the two control cables to the terminals D08 on the RAMPS board Circuit diagram connection control electronics Finish connection control electronics Connection heated bed heated b...

Page 165: ...m to the RAMPS board Finished thermistor connection Ensure that the cable loom runs on the inside of the frame into the electronics box Fasten one end of the protective earth cable to the correct term...

Page 166: ...er Description 4 PCB holder The PCB holders are attached on the bottom of the control electronics and assembled as shown in the image Finish The control electronics of the heated printing bed operates...

Page 167: ...an RepRap GmbH 162 245 Finish control electronics LCD MSD PCB panel LCD MSD This section only needs to be performed when the X400 is assembled with a LCD controller or X400 Mobile Storage Device LCD M...

Page 168: ...header The adaptor board for the LCD MSD has to be soldered accordingly to match the RAMPS board in your kit If there is a male pin header in AUX 4 on the RAMPS solder the female connector to the bot...

Page 169: ...and cable loom Extruder energy chain party overview Number Description 1 Energy chain extruder 24 links 2 Assembly kit energy chain 1 Spacer profile 55 mm 1 Threaded rod 20 mm 2 M6 T slot nut 3 M6 was...

Page 170: ...tand 2015 08 28 11 55 German RepRap GmbH 165 245 Details connector The end links are being clipped on the chain later Details connecting links It is recommended to insert the cable loom into the chain...

Page 171: ...um profile to the frame In order to do that screw the threaded rod half way into a T nut in the frame profile in the center at the back and then bolt the spacer profile on the other end of the threade...

Page 172: ...etails positioning of the spacer Now fasten one end link to the spacer profile and the other to the holder as shown Detail end link spacer profile Detail end link holder Details energy chain connectio...

Page 173: ...chain extruder It is recommended to adjust the end link on spacer profile a bit lower yet facing slightly upwards to reduce chafing of the energy chain Attachment fabric tubing Frame Cablemount Cable...

Page 174: ...wo screws and T slot nuts Insert the cables and then the fabric tube into the holder and slide the holder up into position on the frame Cable holder with fabric tube Secure the fabric tube using cable...

Page 175: ...frame Finished spacer profiles Cable loom extruder Invalid Link Component list thermistor connection Number Description 2 shrink tubing big 2 shrink tubing small Remove end insulation and tin the ther...

Page 176: ...ction thermistor with shrink tubing Next remove the end insulation and tin the cables for the heater cartridge HE 1 and in addition HE 2 on a dual extruder system Slide on the small shrink tubing and...

Page 177: ...ing cartridge Connect the fan cables from the cable loom to the fan connectors fan 3 and in addition fan 4 on a dual extruder system Next connect the cables for the extruder motor from the cable loom...

Page 178: ...ual Seite 173 245 Stand 2015 08 28 11 55 German RepRap GmbH 173 245 Wiring diagram extruder connections single extruder Wiring diagram extruder connections dual extruder Now clean up the cabling of th...

Page 179: ...Manual Seite 174 245 Stand 2015 08 28 11 55 German RepRap GmbH 174 245 Finished cable loom extruder Finally connect the other ends of the extruder cable loom inside the electronics box as shown Connec...

Page 180: ...X400CE 3D Printer Manual Seite 175 245 Stand 2015 08 28 11 55 German RepRap GmbH 175 245 Connection single extruder Connection dual extruder...

Page 181: ...Rap GmbH 176 245 Connection heating cartridge Cable loom X Y axis Number Description 1 Cable loom X Y axis Modul 2 inserted in the energy chain In the picture below the run of the cables through the e...

Page 182: ...X400CE 3D Printer Manual Seite 177 245 Stand 2015 08 28 11 55 German RepRap GmbH 177 245 Kabelverlauf X Y Achse Now connect the remaining connectors Wiring diagram cable loom X Y axis...

Page 183: ...78 245 Connection X Y axis Cable loom Y Z axis Cable loom Y Z axis components overview Number Description 1 Cable loom Y Z axis Modul 01 In the pictures below the run of the cables for the Y Z axis in...

Page 184: ...X400CE 3D Printer Manual Seite 179 245 Stand 2015 08 28 11 55 German RepRap GmbH 179 245 Cable run Y Z axis Wiring diagram cable loom Y Z axis...

Page 185: ...2015 08 28 11 55 German RepRap GmbH 180 245 Connection Y Z axis Review wiring firmware 2 x Before starting up the X400 it is recommended to review the wiring Circuit diagram single extruder firmware 2...

Page 186: ...X400CE 3D Printer Manual Seite 181 245 Stand 2015 08 28 11 55 German RepRap GmbH 181 245 Circuit diagram heated bed firmware 2 x Review wiring firmware 1 x Circuit diagram single extruder firmware 1 x...

Page 187: ...X400CE 3D Printer Manual Seite 182 245 Stand 2015 08 28 11 55 German RepRap GmbH 182 245 Circuit diagram dual extruder firmware 1 x Circuit diagram heated bed firmware 1 x Assembly machine foot...

Page 188: ...ding of the housing Number Description 1 Ground cable 1 M6x16 cylinder head screw 1 M6 toothed washer 1 M6 T slot nut Grounding of the housing parts overview It is very important to properly ground al...

Page 189: ...between the profile and the first ring terminal Finish grounding of the housing ATX power supply unit ATX power supply unit parts overview Number Description 1 ATX power supply unit 1 Acrylic glass r...

Page 190: ...on the base plate next to the electronics box Now attach the connectors from the power supply Only two of the connectors from the power supply are being used Stecker ATX Netzteil Attach the white con...

Page 191: ...previous step needs to be attached as shown below Details protective earth Remove the protective film from the back of the acrylic perspex plate for the rear of the printer Fasten the ATX power supply...

Page 192: ...ower supply Preparation acrylic glass frontside This section only needs to be performed when the X400 is assembled without a LCD controller or a X400 Storage Device Preparation acrylic glass front sid...

Page 193: ...assembled with a LCD controller LCD Controller parts overview Number Description 1 acrylic glass front part 1 LCD Controller 4 M3x25 cylinder head screw 8 M3 washer 4 sleeve 10mm 4 M3 self locking nut...

Page 194: ...w Number Description 1 X400 Mobile Storage Device 2 Bracket 2 M3x10 cylinder head screw 4 M3 washer 2 M3 self locking nut Use the screws to attach the brackets to the board PCB Make sure the heads of...

Page 195: ...orderseite vormontiert 1 X400 Mobile Storage Device vormontiert 2 M3x10 cylinder head screw 2 M3 washer Fasten the screws with the washers from the outside to the angled brackets Details screwing Fini...

Page 196: ...nless steel The acrylic glass front part is assembled the same way as the rear part Details inside Finish assembly acrylic glass front part Wiring LCD Controller X400 Mobile Storage Device LCD Control...

Page 197: ...Storage Device Number Description 1 flat ribbon cable Wiring LCD Controller X400 Mobile Storage Device parts overview Run the ribbon cables from the the front panel straight to the electronics box The...

Page 198: ...ails connection Case Lid of the electronics box Lid of the electronics box parts overview Number Description 1 Electronics box lid 4 M3x14 countersunk screw It is recommended to postpone this step unt...

Page 199: ...ts overview Number Description 1 Aluminium tape After finishing all the cabling the silver tape can be used to hide the cables in the aluminium profiles This also provides electromagnetic protection S...

Page 200: ...lot nut The acrylic panes are assembled on both sides of the X400 Finish side parts Distance plate Distance plate parts overview Number Description 11 M6x12 cylinder head screws stainless steel 11 M6...

Page 201: ...nish distance plate Finish of the Frame This section only needs to be performed when the X400 is assembled without an acrylic case Finish of the frame parts overview Number Description 4 Protective cl...

Page 202: ...les short possibly already mounted 600517 39 M6 nut bolt 600413 43 M6 bolt 600677 51 M6 washer 600634 8 M6 stop nut 600676 8 M6 countersunk philips head screw 600678 2 M3 stop nut 600671 2 M3 bolt 600...

Page 203: ...e Assembly cover with stand offs The safety switch can be connected to the green pin of the ATX connector pin 16 power on using the cables provided This turns off the power supply whenever the door is...

Page 204: ...led with the base cabinet Base cabinet view Number Description 2 acrylic glass shelf 4 1000 mm profile 4 M6 threaded bolt 16 mounting angle 80 M6 T slot nut 64 M6 x 12 cylinder head screw 16 Profile c...

Page 205: ...wei Dinge zu achten die Seitenfl chen m ssen eben auf den anderne Profile anliegen und alle Profilverbinder m ssen sich auf der Oberseite befinden Die gr te Genauigkeit wird erreicht wenn die Profile...

Page 206: ...bH 201 245 Base cabinet angle mounting A simplified mounting is possible by drilling out the upper threads in the long profiles to 7mm to make the threaded bolts pluggable In that case the base cabine...

Page 207: ...is important to choose version 1 0 x If your 3DPrinter has no heated printing bed you have to set the temperature of your heated bed to 0 inside your printingsoftware i e Repetier Host or Simplify3D O...

Page 208: ...a 2560 can be selected below the menu item Tools Board For the application of the USB connection the port COMx the COM port is variable depending on the system has to be selected below the menu item T...

Page 209: ...Arduino program and select the file ending with ino in the firmware folder via Open This loads all header and source files h und cpp in the Repetier folder automatically Opening the firmware Selecting...

Page 210: ...dow opens in which the source code of the firmware appears image Upload To transfer the firmware the Upload Button may now be selected below the menu bar Upload The status LEDs are flashing during the...

Page 211: ...s Now the latest version of Repetier Host is downloaded and installed After that Repetier Host is ready for use Only Mac OS X Using Mountain Lion 10 8 x the installation of an unsigned code has to be...

Page 212: ...ttings have to be entered by hand Tab Printer Traval Feed Rate 6000 mm min Z Axis Feed Rate 300 mm min Default Extruder Temperature 200 C Default Heated Bed Temperature 60 C Number of Extruder 1 Check...

Page 213: ...arameter yourFilter in out Run Filter after every Slice Slic3r Link Beschreibung http slic3r org download Slic3r STL zu GCode Konverter f r 3D Drucker In unserer bereitgestellten Windows Software Repe...

Page 214: ...bile Storage Device we recommend a SD card up to 8GB Depending on the card a bigger memory card is also usable In order to be readable by the printer the SD has to be formatted with the FAT16 up to 4...

Page 215: ...X require a terminal window step not everyone is comfortable with Open a terminal window from the Applications Utilities folder on your Mac and enter the command df Insert the microSD card now or remo...

Page 216: ...already plugged in and unmount it via the program at Applications Utilities Disk Utility Unmount microSD card Now go back to you terminal window and issue the command newfs_msdos F16 dev disk1s1 to re...

Page 217: ...X400CE 3D Printer Manual Seite 212 245 Stand 2015 08 28 11 55 German RepRap GmbH 212 245 Finish commissioning SD RAMPS OS X...

Page 218: ...es end stop Y axis end stop There are two ways to adjust the height of the Z axis end stop The simple way is to adjust the socket head bolt that holds the metal strip Alternatively you can shorten the...

Page 219: ...al strip deactivates the light sensor Z axis end stop hot end alignment In order to adjust the end stops in particular the Z axis end stop we use the software on the computer First start the Repetier...

Page 220: ...case quit the other software first then press the reset button to restart the printer Alternatively you can disconnect and reconnect the USB cable Since the X400 has a very large printing area the pa...

Page 221: ...iometers are still roughly in their middle position you can click on the Home keys in the manual control one after the other Once all axes are in their home position the driver currents can be adjuste...

Page 222: ...ved the extruder there is still some slipping of the stepper motor You can repeat the process over the whole length of the printing bed starting from the home position This also allows to check the ve...

Page 223: ...X400CE 3D Printer Manual Seite 218 245 Stand 2015 08 28 11 55 German RepRap GmbH 218 245...

Page 224: ...ion of the GCode e g Slic3r or Skeinforge Note that Skeinforge is only recommended for experienced users The main principles of those programs are quite similar but they differ in the extent of the ad...

Page 225: ...Slic3r is more suitable for beginners There is a preset profile for the printers by German RepRap GmbH that can be used even though the printer will work with the default parameters as well In case th...

Page 226: ...preview of the GCode but it can be viewed via other programs As soon as all adjustments are done the stl file is selected through Add Image Slic3r interface export G Code Windows and saved as gcode vi...

Page 227: ...ected to load a gcode file Afterwards the object is displayed in the virtual printing room Repetier Host loading and printing 5 After the object has been checked regarding position size and possible b...

Page 228: ...X400CE 3D Printer Manual Seite 223 245 Stand 2015 08 28 11 55 German RepRap GmbH 223 245 LOVE printed 6...

Page 229: ...g or operation or in case of a problem please contact your stockist or the support of the company German RepRap GmbH via our support https support germanreprap com Please make sure that before startin...

Page 230: ...sons At first it should be verified that the power supply of the RAMPS electronics is switched on and correctly wired In case the electrical supply is not the problem the wiring of the motors may be a...

Page 231: ...end stops has to be checked The LED has to flash when switched on and the light barrier is not broken The LED should stop flashing when the light barrier is broken e g with a screwdriver Once the fun...

Page 232: ...f a program or a disconnected USB cable If neither is the case it is possible that the Pololu shut down due to overheating This can easily be validated by touching the Pololu heat sink Thirdly the Ram...

Page 233: ...ller LCD Controller contrast top to high bottom alright At the backside of the LCD Controller the contrast can be adjusted with a small screwdriver With the X400 therefore a acrylic panel must be dism...

Page 234: ...Host fails it has to be checked whether a different program uses the port COMx for the communication with the printer e g the Arduino software Quit the other software if necessary After that or if no...

Page 235: ...the printer If no commands like movements of the axes or heating of the hot end are transmitted to the printer via the Repetier Host the electrical supply has to be checked Make sure the power supply...

Page 236: ...hanical problem If the extruder motor rotates but no material is coming out of the hot end the hot end might be blocked Also the filament screw might be at fault or the temperature is set to low so th...

Page 237: ...inting bed we advise the following moiste the printing bed with water oder window cleaner silicone free apply the PET Polyethylenterephtalat Foil on the dampish surface remove carrier foil from the PE...

Page 238: ...cannot be moved and only produces loud noises If both motors are clicking but the Y axis is not moving the wiring of the Y axis might be at fault As shown in the Circuit diagram the Y axis motors have...

Page 239: ...g between extrudermotor and the fan The slot between those two has to be sealed with Alu tape or normal tape Printing interruption with Windows Translation not complete If your 3D Printer is operated...

Page 240: ...015 08 28 11 55 German RepRap GmbH 235 245 Energy saving plan Hier klicken sie auf Erweiterte Energiespareinstellungen ndern Erweiterte Energiespareinstellungen Jetzt stellen Sie die Einstellungen f r...

Page 241: ...X400CE 3D Printer Manual Seite 236 245 Stand 2015 08 28 11 55 German RepRap GmbH 236 245 Erweiterte Energiespareinstellungen Zum Abschluss best tigen Sie alle Einstellungen...

Page 242: ...ne is staffed from Monday to Friday excluding public holidays between 10 30 16 00 and can be reached at 49 9001 RepRap 49 9001 737727 7 We answer your technical questions and provide consulting for mo...

Page 243: ...Manual Seite 238 245 Stand 2015 08 28 11 55 German RepRap GmbH 238 245 Forum Community At https forum germanreprap com you can interact with our 3D printing community in different languages and exchan...

Page 244: ...orage medium The device has been pre installed with software and works as can be reasonably expected It cannot be guaranteed that the software is error free As long as it is possible to use the printe...

Page 245: ...ed 2 3 4 5 6 http www thingiverse com thing 6495 7 0 99 minute from a landline in Germany prices may vary depending on your landline telephone VOIP or mobile phone provider From http wiki germanreprap...

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