Engine
4
‐
11
Remove the valve guide:
This process is easier if the cylinder
head is heated to 212 degrees
Fahrenheit in an oven.
Install a new valve guide with a valve
guide installer (2) and removal (1) tool.
After installing, the valve guide needs to
be resized with a reamer of the correct size.
Install the new or refaced valve into the
head, apply a light coat of lapping
compound to the face of the valve. Turn
the valve until the valve face and the
valve seat are evenly polished.
Clean off all of the lapping compound and
install a new valve guide seal.
Install:
valve spring seats
valve springs
valve collars
valve spring keepers
Install the valve springs with the tight
windings toward the head.
Note:
Using a spring compressor (1) and
attachment (2), compress the spring,
apply a dab of lithium grease to the
keeper to help hold it in place above the
collar.
To secure the valve keeper onto the valve
stem after installed, lightly tap the valve tip
with a rubber hammer.
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...