General Information
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Seal Replacement
Seals (
Figure 47
) contain oil, water,
grease or combustion gasses in a
housing or shaft. Improperly removing a
seal can damage the housing or shaft.
Improperly installing the seal can
damage the seat.
Note the following:
Prying is generally the easiest and most
effective method of removing a seal
from the housing. However, always
place a rag underneath the pry tool to
prevent damage to the housing. Note
the seal’s installed depth or if it is
installed flush.
Pack waterproof grease in the seal lips
before the seal is installed.
In most cases, install seals with the
manufacturer’s numbers or marks facing
out. Install seals with a socket or driver
placed on the outside of the seal.
Drive the seal squarely into the housing
until it is to the correct depth or flush as
noted during removal. Never install a
seal by hitting against the seal with a
hammer.
Storage
Several months of non-use can cause a
general deterioration of the UV. This is
especially true in areas of extreme
temperature variations. This
deterioration can be minimized with
careful preparation for storage. A
properly stored UV is much easier to
return to service.
Storage Area Selection
When selecting a storage area, consider
the following:
The storage area must be dry. A heated
area is best, but not necessary. It should
be insulated to minimize extreme
temperature differences.
If the building has large window areas,
mask them to keep sunlight off the UV.
Avoid buildings in industrial areas where
corrosive emissions may be present.
Avoid areas close to saltwater. Consider
the area’s risk of fire, theft or vandalism.
Check with an insurer regarding
coverage while in storage.
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...