Engine
4
‐
5
2. Install the cylinder head.
Cylinder head gasket
Cylinder Head
9mm bolts (1-6)
Torque 38 Nm or 28 ft lbs
6mm bolts (7)
Torque 10 Nm or 7 ft lbs
Note:
Tighten the tensioner bolt to the
correct torque.
Timing chain tensioner bolt
(10 Nm or 7 ft lbs)
Note:
Tighten the bolts in the proper
sequence as shown in the illustration,
in 2 stages.
Timing chain guide (exhaust
side)
Timing chain tensioner
Lightly press the timing chain
tensioner rod into the
housing by hand.
While pressing, wind it
clockwise with a thin
screwdriver (1) until it stops.
With the screwdriver still
inserted, install the tensioner
and a new gasket onto the
block.
The ‘up’ mark on the tensioner should face
up.
Remove the screwdriver, make sure the
rod releases and tighten the cap bolt to the
specified torque.
Timing chain tensioner cap bolt
(7 Nm or 5 ft lbs)
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...