2-19
Specifications
ENGINE TIGHTENING TORQUES
Part to be Tightened
Part
Name
Thread
Size
Qty
Torque
Nm
Torque Ft
Lbs
Crankcase
Bolt
8 mm
3
26
19
Bolt
6 mm
14
10
7.2
Bolt
6mm
1
10
7.2
Bearing Housing (clutch housing
Bolt
6mm
1
10
7.2
assembly)
Air duct assembly bracket
Bolt
6 mm
2
14
10
Oil seal (engine cooling fan pulley)
Bolt
5 mm
2
7
5.1
retainer
Drive belt case
Bolt
6 mm
9
10
7.2
Drive belt cover
Bolt
6 mm
14
10
7.2
Engine cooling fan
Bolt
6 mm
2
7
5.1
Air shroud 1 and air shroud 2
Bolt
6 mm
4
10
7.2
Air shroud 2 and A.C. magneto cover
Bolt
6 mm
4
10
7.2
Engine cooling fan pulley
Bolt
10 mm
1
55
40
Engine cooling fan air duct assembly
Bolt
6 mm
1
7
5.1
Stator assembly
Screw 6 mm
3
7
5.1
Pickup coil
Bolt
5 mm
2
7
5.1
Stator lead holder
Bolt
6 mm
2
10
7.2
A.C magneto cover
Bolt
6 mm
12
10
7.2
Starter clutch
Bolt
8 mm
3
30
22
Clutch carrier assembly
Nut
22 mm
1
160
115 stake
Clutch housing assembly
Bolt
6 mm
9
10
7.2
Bearing Retainer (middle drive shaft)
Screw 8 mm
4
29
21
Middle drive pinion gear
Nut
22 mm
1
145
105 stake
Middle drive shaft bearing housing
Bolt
8 mm
4
32
23
Middle driven pinion gear bearing
Nut
60 mm
1
110
80
LH
retainer
Universal joint yoke and middle driven
Nut
16 mm
1
150
110
pinion gear
Middle driven pinion gear bearing
Bolt
8 mm
4
25
18
housing
Drive shaft coupling and middle driven
Nut
14 mm
1
97
70
shaft
Middle driven shaft bearing retainer
Nut
55 mm
1
80
58
LH
Primary sheave assembly
Nut
16 mm
1
120
85
Primary pulley sheave cap
Screw 4 mm
8
3
2.2
Secondary sheave assembly
Nut
16 mm
1
100
72
Secondary sheave spring retainer
Nut
36 mm
1
90
65
Shift Lever cover
Bolt
6 mm
4
10
7.2
Shift lever 2 assembly
Bolt
6 mm
1
14
10
Shift drum stopper
Bolt
14 mm
1
18
13
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...