Chassis
5
‐
7
Up and down movement
In and out movement
For bearing fitment check for excessive
play up and down or in and out.
Check the splines on both ends of the
shaft for wear or damage.
Check the welds on the steering column
tube for cracks or corrosion.
Disassembling the steering shaft
assembly.
1. Checking and servicing the
Universal joints on the steering
shaft.
Bearing (1)
Circlip (2)
Oil seal (3)
Cross axis (4)
Inspect for smooth operation.
Replace any parts with wear or damage.
2. Inspect the steering knuckle
Steering joint (1)
Turn direction
Check for smooth operation.
3. Inspect the dust boots
Pressure pad (1)
Dust boots (2)
Look for wear or damage.
When replacing the dust boots fill halfway
with Lithium grease.
4. Inspect the tie rod ends
Tie rod end (1)
Turning (2)
Coupling (3)
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...