Engine
4
‐
34
Tighten the crankcase bolts (1) in a
cross pattern in stages.
10 Nm or 7 ft lbs
Apply sealant (4) to crankcase bolt
(2) and install:
10 Nm or 7 ft lbs
Tighten the crankcase bolts (3).
26 Nm or 19 ft lbs
Left Crankcase
Right Crankcase
Installing the shift levers:
Shift lever 2 assembly (1)
14 Nm or 10 ft lbs
Shift lever 1 (2)
Note:
When installing the shift lever 1, align
the punch mark (a) on the shift lever 1
with the punch mark (b) on the shift
lever 2.
Caution:
Before installing and torque is applied,
be sure to check that the transmission
is functioning properly by rotating the
shift drum manually in both directions.
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...