Electrical
6
‐
19
Troubleshooting the charging system
Condition: Battery is not charging.
Check connections and wires from the stator to the regulator to the battery.
Connect a multimeter to the leads coming from the stator. (3 white wires). Test for an
external short.
1
st
test in ohms # 1 white wire to ground
#2 white wire to ground
#3 white wire to ground
Should see OL or the infinity sign.
Now test for an internal short.
2
nd
test in ohms #1 white wire to #2 white wire
#2 white wire to #3 white wire
#3 white wire to #1 white wire
We should have continuity, or small numbers. 0.32 – 0.43 ohms. Now
perform the 2
nd
test again with your meter set in A.C voltage. Each pair
should give a reading of 18 – 22 A.C volts per 1000 rpm.
The next test is at the battery terminals with the unit running, set your meter in D.C
voltage and measure charging current coming back to the battery.
This should measure between 13 and 15 D.C. volts.
1000, 2000 and 3000 rpm if there is any variation above 15 or below 12 the regulator is
in question.
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...