Chassis
5
‐
52
Checking the Components of the Rear
Suspension
1. Inspect the stabilizer bar.
Look for bends, cracks or damage.
2. Inspect the rear A-arms
(1). Look for bends or
damage.
Inspect the rear rocker bushings.
Look for wear or damage.
3. Inspect the rear shock absorbers.
Inspect the rod.
Look for bends or damage.
Inspect the shock absorber body.
Look for oil leaks.
Inspect the spring.
Look for cracks or fatigue.
Installing the Rear A-Arms and
Shock Absorbers
1. Install the rear upper arm (1) and
rear lower arm (2) temporarily with
bolt (3) hand tight. Lubricate the
bolts with lithium grease. Be sure to
position the bolt heads toward the
outside of the UV.
2. Install the rear shock absorber (5).
Nut (6)
45 Nm (4.5 m · kg, 32 ft · lb)
3. Install the rear knuckle.
Nut (7)
45 Nm (4.5 m · kg, 32 ft · lb)
4. Torque the nuts (4).
Nut (4)
45 Nm (4.5 m · kg, 32 ft · lb)
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...