Chassis
5
‐
55
Checking the Radiator
1. Inspect the radiator fins.
Look for obstruction or leaks.
2. Inspect all radiator hoses.
Look for cracks, bulges or damage.
3. Inspect the hose clamps.
Look for tightness.
4. Inspect the radiator fan.
Look at operation, wire connections
or damage.
5. Measure the radiator cap opening
pressure.
Install the pressure tester (1) and
adapter (2) onto the radiator cap
(3). Pump it up to the specified
pressure for ten seconds and make
sure that there is no drop in
pressure.
Replacing the coolant
1. Fill the reservoir to the max. level.
2. Remove the radiator cap.
3. Start the UV.
4. Loosen the radiator drain bolt.
5. Pour in new antifreeze mixture while
draining.
6. When color changes at the drain,
tighten the drain plug and top off the
radiator with the new coolant.
7. Add new coolant to the reservoir to
be above the minimum level mark.
8. Shut the UV off and allow the unit to
cool off.
9. After unit has cooled, recheck the
coolant levels.
Caution:
Do not attempt to open a hot radiator
cap, as the fluid is under pressure and
extremely hot. Severe burns or injury is
possible. Wait for unit to completely
cool before any attempted service or
repairs to the cooling system.
Recommended antifreeze:
High quality ethylene glycol antifreeze
containing corrosion inhibitors for
aluminum engines.
Antifreeze and water mixing ratio: 1:1
Total amount: 1.8L
(1.58 lmp qt, 1.90 US qt)
Coolant reservoir capacity
(up to the maximum level mark): 0.3 L
(0.26lmp qt,0.32 US qt)
10. When completed inspect the cooling
system for leaks.
Oil Cooler
1. Inspect for leaks or distortion. Look
at metal oil lines, rubber hoses and
fittings for leaks or damage.
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...