Periodic Maintenance
3
‐
1
Introduction
This chapter should be used as a guide, in order to perform all the recommended
maintenance checks and adjustments. These recommended maintenance procedures,
if followed, will allow you to have a more reliable vehicle and the need for major service
work should be greatly reduced. All repair personnel should become familiar with this
section.
ITEM
Initial
Every
Work to be performed
Month
1
3
6
6
12
Miles
200
750
1500
1500
3000
Hours
20
75
150
150
300
Air Filter
element
* Clean
*Replace
if
necessary
Every
20
‐
40
hours
(More
often
if
in
dusty
or
wet
environments)
Axle
Boots
* Check
Operation
* Replace
if
Damaged
X
X
X
X
X
Crankcase
Breather
System
* Check
Breather
Hose
for
Cracks
or
Damage
*Replace
if
necessary
X
X
X
Exhaust
System
*Check
for
Leakage
*Tighten
if
Necessary
* Replace
Gaskets
if
Necessary
X
X
Engine
Oil
*Replace
X
X
X
X
Engine
Oil
Strainer
* Clean
X
X
X
X
X
Engine
Oil
Filter
*
Replace
X
X
X
X
Spark
Arrester
* Clean
X
X
X
Fuel
Lines
* Check
Fuel
Hoses
for
Cracks
or
Damage
* Replace
if
Necessary
X
X
X
Front
Brakes
* Check
Operation/
Fluid
Leaks
* Replace
if
Necessary
X
X
X
X
X
Rear
Brakes
* Check
Operation
* Adjust
if
Necessary
X
X
X
X
X
Wheel
* Check
Balance/
Damage
*Repair
if
Necessary
X
X
X
X
X
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...