Chassis
5
‐
24
Assembling the Rear Brake Caliper
1. Install the caliper piston seal (1) and
the dust seal (2).
2. Install the brake caliper piston.
4. Install the parking brake arm shaft
(1), Parking brake arm (2), set bolt
(3), and parking brake arm nut (4).
Apply lithium-soap-based grease to the
parking brake arm shaft and set bolt.
Note:
Turn the brake caliper piston
clockwise until section (a) of the
piston is level with the surface of
the caliper body.
Screw the parking brake arm
shaft counterclockwise
completely so that the punch
mark (a) on the parking
Align an end (b) of the groove in the
brake piston with the punch mark (c)
on the caliper body.
3. Install the gasket (1), the parking
brake case (2), the parking brake
case bolts (3), and the O-ring (4).
Parking brake case bolt
torque: 22Nm (2.2 m · kg,16
ft · lb)
brake arm shaft is between
the alignment marks (b).
Turn the parking brake arm
shaft approximately 60
degrees clockwise.
Install the parking brake arm
on the shaft so that the
punch mark (c) on the arm is
aligned with the punch mark
(a) on the arm shaft.
Turn the parking brake arm
until it contacts the pin (d).
Finger tighten the set bolt
Tighten the parking brake
arm nut.
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...