General Information
1
‐
22
2.
Count the number of lines
between the numbered sleeve
mark and the edge of the thimble.
Each sleeve mark equals 0.025
in.
3.
Read the thimble mark that
aligns with the sleeve line. Each
thimble mark equals 0.01 in.
4. Add the readings from Steps 1-3.
Telescoping and Small
Bore Gauges
Use telescoping gauges (
Figure 28
)
and small bore gauges (
Figure 29
) to
measure bores. Neither gauge has a
scale for direct readings. Use an outside
micrometer to determine the reading.
To use a telescoping gauge, select the
correct size gauge for the bore.
Compress the movable post and
carefully insert the gauge into the bore.
Carefully move the gauge in the bore to
make sure it is centered. Tighten the
knurled end of the gauge to hold the
movable post in position. Remove the
gauge and measure the length of the
posts. Telescoping gauges are typically
used to measure cylinder bores. To use
a small bore gauge, select the correct
size gauge for the bore. Carefully insert
the gauge into the bore. Tighten the
knurled end of the gauge to carefully
expand the gauge fingers to the limit
within the bore. Do not over tighten the
gauge because there is no built-in
release. Excessive tightening can
damage the bore surface and damage
the tool. Remove the gauge and
measure the outside dimension (
Figure
30
). Small bore gauges are typically
used to measure valve guides.
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...