Periodic Maintenance
3
‐
16
Maintenance and Adjustment of the UV
Adjust:
Pull back the adjuster cover
(1).
Loosen the locknut (2).
Turn the adjuster (3) in or out
to achieve proper free play.
Tighten the lock nut.
Slide the adjuster cover back
to its original position.
Caution:
Do not mix different type of brake
fluid.
Use Dot
3
brake fluid only as
mixing can cause brake failure and
expensive repairs.
CHECKING THE FRONT BRAKE PADS
1. Remove the front wheels.
2. Check:
·
When the brake pads wear indicator
grooves (a) have almost disappeared,
replace the brake pads as a set.
5) Install the console, passenger’s
seat and driver’s seat.
Checking the Brake fluid Level
1) Place the vehicle on a level surface.
2) Lift the hood.
3) Check the reservoir level line (1).
Fluid should be above the “Min” line.
Note:
Brake fluid may erode painted surfaces
or plastic parts. Always clean up spilled
fluid immediately.
3. Operate the brake pedal.
4. Install:
·
front wheels
CHECKING THE REAR BRAKE PADS
1. Remove the rear wheels.
2. Check:
·
When the brake pads wear indicator
grooves (a) have almost disappeared,
replace the brake pads as a set.
3. Install the rear wheels.
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...