INDEX
General Information
Chapter 1
Warning, Caution, Note
Description
Vehicle Identification Code, Engine
Number
Safety
Handling Gasoline, Cleaning Parts
Warning Labels, Serial Numbers,
Fasteners
Self-Locking Fasteners, Washers,
Cotter Pins, Snap Rings and E-
clips
Shop Supplies
Lubricants and Fluids,
Engine Oils, Greases, Brake Fluid
Coolant, Cleaners, Degreasers,
and solvents
Gasket Sealant, Gasket Remover,
Thread Locking Compound
Basic Tools
Screwdrivers
Wrenches
Adjustable Wrenches, Sockets,
Ratchets, and Handles
Impact Drivers
Allen Wrenches
Torque Wrenches, Torque
Adapters
Pliers, Snap Ring Pliers
Ignition Grounding Tool
Precision Measuring Tools
Feeler Gauge, Calipers
Micrometers
Adjustment and Care
Metric Micrometer
Standard Micrometer
Telescoping and Small Bore
Gauges
Dial Indicator, Compression Gauge
Multimeter
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-11
1-11
1-12
1-13
1-14
1-15
1-15
1-16
1-17
1-17
1-18
1-19
1-20
1-20
1-21
1-22
1-23
1-24
Electrical System Fundamentals
Voltage
Resistance, Amperage
Basic Service Methods
Removing Frozen Fasteners
Removing Broken Fastener
Stud Removal, Removing Hoses
Bearings
Removal
Installation
Interference Fit
Seal Replacement
Storage
Area Selection
Preparing the UV for storage
Returning the UV to Service
Specifications
Chapter 2
General Specifications
Engine Torque Specifications
Chassis Torque Specifications
General Torque Specifications
Chassis Lubrication points
Periodic Maintenance
Chapter 3
Periodic Maintenance Table
Periodic Maintenance
Engine
Valve Clearance
Spark Plug
Compression Test
Engine oil
Oil Change
Air Filter cleaning
Coolant Change
V-Belt Inspection
Replacement
Cleaning the Spark Arrester
Adjustment of the Parking Brake
Brake Fluid Level check
1-24
1-24
1-25
1-25
1-27
1-27
1-28
1-28
1-29
1-30
1-31
1-32
1-32
1-33
1-33
2-1
2-13
2-16
2-18
2-19
3-1
3-3
3-4
3-6
3-7
3-8
3-9
3-11
3-12
3-15
3-16
3-16
3-17
3-18
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...