Engine
4
‐
25
Install the nut (2) and tighten it to
the specified torque using the
locknut wrench, and sheave fixed
block.
4. Install:
Secondary sheave assembly
V-belt
Primary sheave assembly
Note:
Tightening the bolts(1), size found in
Adjustments Chapter 3, will push the
secondary sliding sheave away,
causing the gap between the secondary
fixed and sliding sheaves to widen.
Install the V-belt with the arrow facing
the direction in the illustration.
Tighten the primary sheave nut (1).
120 Nm or 88 ft lbs
Tighten the secondary sheave
nut (2).
100 Nm or 74 ft lbs
Note:
Use the sheave holder (3) to hold the
primary sheave. Tighten in order:
primary sheave nut then secondary
sheave nut.
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...