Engine
4
‐
24
Install
1. Assembling the primary sheave:
Clean the primary sliding sheave
face (1)
The primary fixed sheave face
(2)
The collar (3)
The weights (4)
Remove excess grease.
2. Install:
The weights (1)
Apply a small amount of grease to
the outer surface of the weights and
install. Apply grease to the inner
surface of the collar. Apply grease
to the inner surface of the primary
sliding sheave.
Spacer
Sliders (1)
Primary pulley cam (2)
Primary sliding sheave cap
3 Nm or 25 in lbs
3. Assembling the secondary Sheave:
Apply assembly lube to:
The secondary sliding
sheave (1) inner surface and
oil seals.
The bearings, oil seals and
inner surface of the
secondary fixed sheave.
Install:
Guide pins (1)
Spring seat
Compression spring
Spring seat
Nut
Attach the sheave fixed block,
locknut wrench and sheave
spring compressor to the
secondary sheave assembly.
Place the sheave fixed block in
a vise and secure it.
Tighten the sheave spring
compressor nut (1) and
compress the spring.
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...