Periodic Maintenance
3
‐
5
Maintenance and Adjustment of the UV
4. To adjust:
1. Loosen the lock nut (1).
2. Insert feeler gauge of proper
thickness for valve clearance (2).
(Within range for Intake or
Exhaust, whichever is being
adjusted).
3. Rotate the adjuster (3) clockwise or
counter clockwise to achieve a
slight drag with feeler gauge.
4. While holding the adjuster steady
lock down the locknut (4).
Note:
The adjuster cannot move or your
adjustment will not be correct.
5. It is always a good idea to rotate the
crankshaft 2 full revolutions and
recheck your measurements.
6. Re-adjust if necessary.
Reassembly is in reverse order.
1. Timing Plug cover
2. Engine fan components
3. Fan cover
4. Spark Plug
5. Valve covers (Intake and Exhaust).
Checking the Spark Plug
1. Lift the cargo bed up.
2. Remove the spark plug cap (1).
3. Remove the spark plug.
Check the following:
Correct spark plug
type, if incorrect,
replace.
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...