Electrical
6
‐
12
Fuses
(Main,
Ignition)
Replace
with
a
new
fuse
Check
the
charged
condition
of
the
battery
open
circuit
voltage
12.8
V
or
more
Clean
the
battery
terminals
and
recheck
open
circuit
voltage.
Charge
or
replace
the
battery.
Troubleshooting
No spark or intermittent spark (ignition circuit)
Procedure:
Check:
1) Fuses (main, ignition)
2) Battery
3) Spark plug
4) Ignition spark cap
5) Spark plug cap resistance
6) Ignition coil resistance
7) Main switch
8) Pickup coil resistance
9) Rotor pickup coil resistance
10) Wiring connections (the entire Ignition circuit).
No Continuity
C
ontinuity
Incorrect
C
orrect
Out of specification
or no spark
Check
the
condition
of
the
spark
plug.
Is
it
the
proper
plug
and
is
the
gap
correct.
Disconnect
the
spark
plug
cap.
Attach
the
ignition
spark
tester.
Turn
the
main
switch
on.
Crank
the
engine
while
looking
at
the
tester.
Minimum
spark
gap
6.0mm
(0.24
in)
Repair
or
replace
the
spark
plug
The
ignition
system
is
not
faulty.
Incorrect
Meets Specification
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...