Periodic Maintenance
3
‐
4
Maintenance and Adjustments of the UV
Valve Adjustment
1. Remove the following parts:
1. Valve Cover (Intake) (1)
2. Valve Cover (Exhaust) (2)
3. Spark Plug Cap (3)
4. Spark Plug
3. Rotate the crankshaft
counterclockwise until the timing mark
for TDC is aligned in the window.
2.
Remove the cooling fan
:
1)
Fan cover
2)
Fan impeller
3)
Timing plug cover
Note:
When aligning the timing mark for
TDC, there should be clearance
between the valve tip and the rocker
arm adjusters on both intake and
exhaust valves. If there is no
clearance rotate the crankshaft 1 full
turn to re
-
align the mark. This
should put you on the compression
stroke.
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...