Chassis
5
‐
58
Disassembling the Water Pump
1. Remove the rubber damper holder
(1) and the rubber damper (2). Be
careful not to scratch the impeller
shaft.
2. Remove the water pump seal (1)
from the water pump housing (2) by
tapping it out from the inside of the
water pump housing.
3. Remove the bearing (1) and the oil
seal (2) from the water pump
housing (3) by tapping them out
from the outside of the water pump
housing.
Inspecting the Water pump
1. Inspect the water pump housing
cover (1), the water pump housing
(2), the impeller (3), the rubber
damper (4), the rubber damper
holder (5), and the O-ring (6).
Look for cracks, damage or wear.
2. Inspect the water pump seal (1), the
oil seal (2), and the water pump
hoses (3) for cracks, damage or
wear.
3. Measure the impeller shaft fitment
using a straight edge measure for
tilt.
Max. impeller shaft tilt:
0.15 mm (0.006 in)
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...