INDEX
Front Wheel and Tire
Rear Wheel
Inspection, Installation
Transmission Front Bridge
Front Bridge Removal
Disassembly
CV Joint Inspection
Differential Gear and Gear Motor
Operation
U-Joint Assembly
Differential Gear Motor Adjustment
Front Bridge Installation
Rear Bridge
Rear Differential Removal
Gear Shift Mechanism
Adjustment
Front Suspension and A-Arm
Inspection, Installation
Rear Suspension
Rear A-Arm
Inspection, Installation
Cooling System
Inspection, Coolant replacement
Water Pump Assembly
Disassembly, Inspection
Assembly
Seat Assembly
Fuel System
Fuel Pump Inspection
Electrical
Chapter 6
Components
Battery
Lead Acid Battery Charging
Maintenance Free Battery
Charging
Checking Fuses
Switch Inspection
Switch Locations
Bulbs and Sockets
Ignition Circuit Diagram
Ignition Troubleshoot
Starting Circuit Diagram
5-30
5-31
5-32
5-33
5-34
5-37
5-37
5-38
5-39
5-39
5-40
5-41
5-42
5-45
5-46
5-47
5-49
5-50
5-51
5-52
5-53
5-55
5-56
5-58
5-59
5-60
5-62
5-66
6-1
6-3
6-4
6-6
6-7
6-8
6-9
6-10
6-11
6-12
6-15
Brake Master Cylinder
Inspection, Installation
Footrest Assembly
Starter Motor Troubleshoot
Starter Motor Removal
Charging Circuit Diagram
Charging System Troubleshoot
Lighting Circuit Diagram
Signaling Circuit Diagram
Cooling Circuit Diagram
2WD / 4WD Select Circuit Diagram
Engine Management
System Chapter 7
Components
E.C.U.
Fuel Injectors
Installation Guidelines
Replacement
Cleaning Procedure
Throttle Body
Engine Coolant Temperature
Sensor
Oxygen Sensor
Fuel Pump Module
Inspection
Removal, Installation
Fuel Leak Check
E.M.S. Fault Codes
Troubleshooting
Chapter 8
Spark Test
Fuel System Check
Compression Test
Engine Overheating
Engine Noises
Cylinder Leak Down
Electrical checks
Intermittent Problems
E.C.U.
5-26
5-27
5-28
6-16
6-17
6-18
6-19
6-20
6-21
6-22
6-23
7-1
7-2
7-3
7-3
7-5
7-6
7-7
7-7
7-8
7-8
7-9
7-10
7-10
7-11
8-1
8-2
8-2
8-3
8-4
8-5
8-7
8-8
8-9
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...