Cub Cadet Challenger 500, Service Manual

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General Information
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Hammers
Various types of hammers are available
to fit a number of applications. Use a
ball-peen hammer to strike another
tool, such as a punch or chisel. Use
soft-faced hammers when a metal
object must be struck without damaging
it. Never use a metal-faced hammer on
engine and suspension components
because damage occurs in most cases.
Always wear eye protection when using
hammers. Make sure the hammer face
is in good condition and the handle is
not cracked. Select the correct hammer
for the job and make sure to strike the
object squarely. Do not use the handle
or the side of the hammer to strike an
object.
Ignition Grounding Tool
Some test procedures require turning
the engine over without starting it. To
prevent damage to the ignition system
from excessive resistance or the
possibility of fuel vapor being ignited by
an open spark, remove the spark plug
wire and ground it directly to a good
engine ground with the tool shown in
(
Figure 18 ) .
Make the tool shown from a No.6 screw
and nut, two washers, a length of
tubing, an alligator clip, an electrical
eyelet and a length of wire
.
Precision Measuring
Tools
The ability to accurately measure
components is essential to perform
many of the procedures described in
this manual. Equipment is manufactured
to close tolerances, and obtaining
consistently accurate measurements is
essential to determine which
components require replacement or
further service. Each type of measuring
instrument is designed to measure a
dimension with a certain degree of
accuracy and within a certain range.
When selecting the measuring tool,
make sure it is applicable to the task. As
with all tools, measuring tools provide
the best results if cared for properly.
Improper use can damage the tool and
cause inaccurate results. If any
measurement is questionable, verify the
measurement using another tool.
A standard gauge is usually provided
with micrometers to check accuracy and
calibrate the tool if necessary. Precision
measurements can vary according to
the experience of the person performing
the procedure. Accurate results are only
possible if the mechanic possesses a
feel for using the tool. Heavy-handed
use of measuring tools produce less
accurate results. Hold the tool gently by
the fingertips to easily feel the point at
which the tool contacts the object. This
feel for the equipment produces more
accurate measurements and reduces
the risk of damaging the tool or