Engine
4
‐
8
Installation
1. Installing the rocker arms:
Rocker arms (1)
Rocker arm shafts (2)
Note:
The thread hole (a) of the rocker arm
shaft must face the outside. After
installation make sure (a) is correctly
positioned.
2. Installing the camshaft.
camshaft
camshaft sprocket:
Turn the crankshaft counterclockwise to
align the “I” mark (1) with the stationary
pointer (2) on the A.C. magneto cover.
This will set the motor at Top Dead Center.
Caution:
Do not turn the crankshaft during the
camshaft installation.
Temporarily install the camshaft sprocket
on the camshaft. (Do not install the bolts)
Install the timing chain on the sprocket.
Align the notches (4) on the decompression
cams with the projections (5) on the
decompression spring lever, then install the
camshaft sprocket on the camshaft.
Check the position as shown in the
diagram
(6) punch mark on spring lever.
(7) Top front of cylinder head.
Install decompression cam guide plate
(8) and camshaft sprocket bolts (9).
Camshaft sprocket bolt (20 Nm or 15 ft lbs)
NOTE:
UPDATED TIMING PROCEDURE ON PAGE 4-48
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...