Specifications
2-22
CHAS
S
IS TIGHTENING TORQUE
Part to be Tightened
Thread
Size
Torque
Nm
Torque
Ft Lbs
Steering knuckle and front lower arm
12 mm
30
22
Tie-rod locknut
12 mm
40
29
Steering knuckle and tie-rod
12 mm
39
28
Front lower arm protector board and front lower arm
6 mm
7
5.1
Seat belt and frame
10 mm
59
43
Seat belt and ceiling (enclosure)
7/16
59
43
Front wheel and front wheel hub
10 mm
55
40
Front wheel hub and constant velocity joint of half shaft
20 mm
260
190
Steering knuckle and brake disc guard
6 mm
7
5.1
Front brake caliper and front wheel steering knuckle
10 mm
48
35
Front brake hose union bolt
10 mm
27
19
Front brake hose holder and steering knuckle
6 mm
7
5.1
Front brake hose holder and front upper arm
6 mm
7
5.1
Front brake hose holder and frame
6 mm
7
5.1
Front brake pad holding bolt
8 mm
18
13
Front brake disc and front wheel hub
8 mm
30
22
Front brake caliper bleed screw
6 mm
6
4.3
Rear wheel and rear wheel hub
10 mm
55
40
Rear wheel hub and constant velocity joint of half shaft
20 mm
260
190
Rear brake hose and frame
6 mm
7
5.1
Brake pipe and brake master cylinder
10 mm
19
13
Pedal holder assembly and frame
8 mm
16
11
Brake master cylinder and pedal holder assembly
8 mm
16
11
Secondary brake master cylinder kit stopper bolt
6 mm
9
6.5
Brake rod locknut
8 mm
17
12
Rear brake disc and brake disc Install seat
6 mm
10
7.2
Rear brake pad holding bolt
8 mm
17
12
Rear brake caliper and Install seat
10 mm
40
29
Rear brake hose union bolt
10 mm
27
19
Parking brake case and rear brake caliper
8 mm
22
16
Parking brake lever assembly and frame
6 mm
7
5.1
Rear brake caliper bleed screw
6 mm
5
3.6
Cargo bed release lever
6 mm
11
8.0
Rubber pad and cargo bed assembly
8 mm
16
11
Hinge cover and cargo bed assembly
—
7
5.1
Cargo bed plastic panel and cargo bed assembly
6 mm
7
5.1
Rear mud guard and cargo bed assembly
6 mm
7
5.1
Front bumper protector board and front bumper
6 mm
7
5.1
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...