Engine
4
‐
28
Inspect the clutch:
Inspect the clutch housing (1)
Look for heat damage or wear.
Inspect the one way clutch bearing
(2)
Look for chaffing, wear or damage.
Note:
If any damage is found replace the one
way clutch bearing and clutch housing
as a set. For installation, the one way
clutch bearing must be installed with
the arrow facing inward toward the
housing.
Inspection of the one way clutch bearing.
Install the one way clutch bearing
and clutch carrier assembly to the
clutch housing and hold the clutch
carrier assembly.
When turning the clutch housing
clockwise (A), the clutch housing
should turn freely. If it doesn’t, the
one way bearing is defective and
needs to be replaced.
Inspect the clutch shoe assembly:
•
Look for heat damage or wear.
•
Measure the clutch shoe thickness
•
Clutch shoe wear limit (a) 1.0 mm
Install:
Clutch carrier assembly
Nut (1)
160 Nm or 118 ft lbs
Use a universal clutch holder (2) to hold
the carrier assembly.
Lock the threads with a drift punch.
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...