2-18
Specifications
ENGINE TIGHTENING TORQUES
Part to be tightened
Part
Name
Thread
Size
Qty
Torque
Nm
Torque
Ft-lbs
Cylinder head
Bolt
6 mm
1
10
7.2
Bolt
9 mm
6
38
27
Spark plug
—
12 mm
1
18
13
Cylinder head (exhaust pipe)
Stud bolt
8 mm
4
15
11
Cylinder head cover
Bolt
6 mm
17
10
7.2
Tappet cover (exhaust)
—
32 mm
2
12
8.7
Tappet cover (intake)
Bolt
6 mm
4
10
7.2
Oil gallery bolt
—
6 mm
1
07
5.1
Camshaft end cap
Bolt
6 mm
1
10
7.2
Cylinder
Bolt
6 mm
2
10
7.2
Bolt
10 mm
4
42
30
Balancer driven gear
Nut
18 mm
1
110
80
Cam chain tensioner
Bolt
6 mm
2
10
7.2
Cam chain tensioner cap
Bolt
6 mm
1
07
5.1
Timing chain guide (intake side)
Bolt
6 mm
2
08
5.8
Camshaft sprocket
Bolt
7 mm
2
20
14
Rocker arm shaft stopper
Bolt
6 mm
2
10
7.2
Valve adjusting locknut
—
6 mm
5
14
10
Engine oil drain bolt
—
14 mm
1
30
22
Oil filter cartridge union bolt
—
20 mm
1
63
4.6
Oil filter cartridge
—
20 mm
1
17
12
Oil pipe assembly
Bolt
6 mm
4
07
5.1
Oil delivery pipe 1
Union Bolt
8 mm
2
18
13
Oil delivery pipe 2
Union Bolt
14 mm
1
35
25
Oil delivery pipe 3
Union Bolt
10 mm
1
20
14
Oil delivery pipe 2 and oil delivery
Union bolt
14 mm
1
35
25
pipe 3
Relief valve assembly plate
Bolt
6 mm
2
10
7.2
Oil strainer
Bolt
6 mm
1
10
7.2
Oil pump assembly
Bolt
6 mm
3
10
7.2
Oil cooler inlet pipe 1/oil cooler
Bolt
6 mm
2
07
5.1
outlet pipe 1
Oil cooler inlet pipe 1/oil cooler
Bolt
6 mm
1
07
5.1
outlet pipe 1 clamp
Oil cooler inlet pipe 2/oil cooler
Bolt
6 mm
2
07
5.1
outlet pipe 2 clamp
Intake manifold
Bolt
6 mm
4
10
7.2
Intake manifold screw clamp
—
5 mm
1
03
2.1
Summary of Contents for Challenger 500
Page 1: ...SERVICE MANUAL Challenger 500 Challenger 700...
Page 50: ...500 UV Engine Specifications 2 10...
Page 51: ...500 UV Engine Specifications 2 1 1...
Page 52: ...500 UV Engine Specifications 2 12...
Page 53: ...500 UV Engine Specifications 2 13...
Page 209: ...Electrical 6 11 Ignition System Circuit Diagram 1 High tension coil 2 C D I 3 Magneto...
Page 213: ...Electrical 6 15 Electric Starting System...
Page 216: ...Electrical 6 18 Charging System...
Page 218: ...Electrical 6 20 Lighting System...
Page 219: ...Electrical 6 21 Signaling System...
Page 220: ...Electrical 6 22 Cooling System...
Page 221: ...Electrical 6 23 2WD 4WD Selecting System...
Page 244: ...MTD Products Inc Product Training and Education Department FORM NUMBER 769 10856 05 2015...