Westbrook Trailers 48-048-KO8 Assembly Manual Download Page 1

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Assembly Manual

4’ x 4’ - 4’ x 6’- 4’ x 8’ Galvanized Kit Trailers

Carefully read and follow the assembly instructions in this manual.

Before using the trailer, carefully read the owner’s manual.

Save both manuals for future reference.

www.westbrooktrailers.com

Summary of Contents for 48-048-KO8

Page 1: ...x 6 4 x 8 Galvanized Kit Trailers Carefully read and follow the assembly instructions in this manual Before using the trailer carefully read the owner s manual Save both manuals for future reference w...

Page 2: ...2 Kit Trailer Assembly Manual P...

Page 3: ...egister your trailer If the NVIS form hasn t been completed please contact us at 866 857 1445 Write the VIN of the trailer and the purchase date in the space below Keep this manual and your receipt in...

Page 4: ...1 1 501024 3 8 16 X 3 HEX BOLT 2 2 2 501032 3 8 FLAT WASHER 8 4 4 501060 1 2 13 X 3 1 2 HEX BOLT 2 2 2 501056 1 2 13 NYLON INSERT LOCKING NUT 2 2 2 501065 9 16 18 UNF X 3 HEX BOLT 4 4 4 501066 9 16 18...

Page 5: ...lt full thread Machine Screw 1 2 13 Nylon Insert Locking Nut 1 4 20 Nylon Insert Item 501056 10 24 x 1 2 Phillips Hex Bolt Locking Nut Item 501100 1 2 Wheel Nut Item 501073 Item 501091 5 16 18 UNC x 1...

Page 6: ...VER SIDE CHANEL 4X6 1 500298 6 PASSENGER SIDE CHANNEL 4X6 1 500253 4 FRONT DRIVER SIDE CHANNEL 4X8 1 500299 4 REAR DRIVER SIDE CHANNEL 4X8 1 500300 4 FRONT PASSENGER SIDE CHANNEL 4X8 1 500301 4 REAR P...

Page 7: ...ng item 501049 501031 Front channel has two vertical slots Side channel square holes facing down Back channel 3 holes facing up Cross channels opening facing the rear 1 x 500256 1 x 501049 1 x 501033...

Page 8: ...nt channel has two vertical slots Side channel square holes facing down Back channel 3 holes facing up Cross channels opening facing the rear 1 x 500255 1 x 500256 1 x 501049 1 x 501033 2 x 501031 1 x...

Page 9: ...1 x 500253 1 x 500301 1 x 500300 1 x 500299 500272 2 x 501049 2 x 501033 4 x 501031 2 x 501049 2 x 501033 4 x 501031 7 4 6 13 8 9 11 12 14 10 1 2 3 5 1 x 500256 1 x 500255 1 x 500254 1 x 501049 1 x 50...

Page 10: ...nt driver s side and cover the VIN label with UV protected overlay provided ITEM DESCRIPTION 4 x 4 4 x 6 4 x 8 500257 TONGUE CHANNEL 2 2 2 504162 5 TONGUE CONNECTION BRACKET 1 1 1 501049 3 8 16 X 3 4...

Page 11: ...s side Do not pull the white wire through you will secured it to the coupler channel once it s assembled Slide the connection bracket into the tongue channel and secure the top of the channel using t...

Page 12: ...has slotted holes and should runs the length of the leaf spring ITEM DESCRIPTION 4 x 4 4 x 6 4 x 8 500047 4 STRAIGHT AXLE 1 1 1 500809 750 LB SLIPPER SPRING 2 2 2 500814 3 8 16 U BOLT 4 4 4 500259 LE...

Page 13: ...annel at the fastening location use item 501032 washer to allow correct tightening Repeat on other side Place the axle into the mounting brackets on the frame of the trailer It is important that the e...

Page 14: ...the inside of the fender and secure both using item 501049 501031 Repeat for other side ITEM DESCRIPTION 4 x 4 4 x 6 4 x 8 501091 10 24 X 1 2 PHILLIPS 2 MACHINE SCREW 8 8 8 501092 10 24 NYLON INSERT...

Page 15: ...e frame and secure with 501056 hex bolt and nut Figure 6B Remove the nut from the chain bolt and place the ground white wire on the bolt and refasten ITEM DESCRIPTION 4 x 4 4 x 6 4 x 8 504163 LONG COU...

Page 16: ...lade of the connector down with pliers Make sure you squeeze tight enough to make a connection between both wires Verify that the blade is all the way in place and close the cover At the back of the t...

Page 17: ...e WIRING COLORS CODE Ground White Wire Tail Running Lights Marker Lights Brown Left Turn Brake Yellow Right Turn Brake Green Wiring Diagram Amber Marker Light Amber Marker Light Driver s Taillight Red...

Page 18: ...1 4 bolts and nuts to secure to the frame This should be installed on the channel prior to assembling the frame If your kit doesn t include the stake pocket you can purchase them at www westbrooktrai...

Page 19: ...x 4ft Plywood Drill Template Plywood not included Drill 3 8 holes in plywood using the dimensions outlined below and use the 3 8 x 1 1 2 full thread hex bolts to secure to the frame Holes for tie down...

Page 20: ...x 6ft Plywood Drill Template Plywood not included Drill 3 8 holes in plywood using the dimensions outlined below and use the 3 8 x 1 1 2 full thread hex bolts to secure to the frame Holes for tie down...

Page 21: ...x 8ft Plywood Drill Template Plywood not included Drill 3 8 holes in plywood using the dimensions outlined below and use the 3 8 x 1 1 2 full thread hex bolts to secure to the frame Holes for tie down...

Page 22: ...P 4 x 4 a 8pcs 2x4 18 12ft 2x4 makes 8pcs b 8pcs 1x6 48 4 x 6 a 8pcs 2x4 18 12ft 2x4 makes 8pcs b 4pcs 1x6 72 c 4pcs 1x6 48 4 x 8 a 8pcs 2x4 18 12ft 2x4 makes 8pcs b 4pcs 1x6 96 c 4pcs 1x6 48 Cut Lis...

Page 23: ...t 2x4 makes 8pcs b 4pcs 3 4 x 14 3 4 x 48 4 x 6 a 8pcs 2x4 18 12ft 2x4 makes 8pcs b 2pcs 3 4 x 14 3 4 x 72 c 2pcs 3 4 x 14 1 4 x 48 4 x 8 a 8pcs 2x4 18 12ft 2x4 makes 8pcs b 2pcs 3 4 x 14 3 4 x 96 c 2...

Page 24: ...Ramps 12 Wheel Fender Tongue Jack www westbrooktrailerparts com 1 866 857 1445 Wheel Chock Spare Tire U Bolt Support Tongue Extension Trailer Accessories...