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BAJA  MOTORSPORTS

Assembly  instruction  manual  for  MINI  BAJA  DUNE65

Please carefully before assembling  your  MINI  BAJA  DUNE65

 

Go kart.

General  Instructions

Please follow the assembly steps given in this manual for assembly
Please check first all the hardwares are fixed at the proper locations
Always first tighten manually and then by wrench  for proper assembly

Please ensure full tightening of bolts/ nuts to get the proper torque on the hardware for safety
If nuts / bolts are not tightened properly, it can result into loosening and accidents while

driving the “DUNE65”

It may be required to have 2  people for assembly of “DUNE65”

Assembly  procedure

Step  1

Parts Loose
1. Swing Arm with engine mounted              2. Frame with aluminum footboard and steering pad
3. Steering Pad in sliding down condition   4.  Rear brush guard
5. Front brush guard bottom                          6.  Front brush guard top 
7. Seat with cover                                            8.  Seat  belt

Please open the box carefully and you will find the loose parts as shown in picture 
below

4

6

5

5

7

2

1

3

8

Summary of Contents for MINI BAJA DUNE65

Page 1: ...ts nuts to get the proper torque on the hardware for safety If nuts bolts are not tightened properly it can result into loosening and accidents while driving the DUNE65 It may be required to have 2 pe...

Page 2: ...ith 2 joints as per pictures shown Remove the bolts and washer and keep safely and remember the sequence Then assemble both as per pictures below on both sides same procedure Step 2 Please separate ou...

Page 3: ...nd keep safe Remember the assembly sequence First assemble swing arm and frame and match the boles Then assemble rear brush guard and match the holes of 3 parts Then assemble bolt and nuts as shown in...

Page 4: ...gage Carrier Adjust the position of the headrest Tighten the nut with washer from bottom with wrench fully Step 6 Assemble the steering pad as follows First lift upwards by sliding the U shape bars Th...

Page 5: ...y the front brush guard as show below Insert the end of front brush guard into the front frame assembly holes and then tighten the screw by wrench Step 9 Now assemble the seat 7 as follows First remov...

Page 6: ...and keep safe Remember the assembly sequence Assemble with sequence shown in picture insert the middle brush guard into the assembly hole add the bolt and washer and then tighten by wrench Step 12 As...

Page 7: ...obstruct for movement and working smooth Excessive tightening of throttle or brake cable will result insudden accelearation and brake jamming resulting into accident Please check the smooth functioni...

Page 8: ...w The engine may or may not have oil inside it Pl refer the user s manual instructions If not then fill up the proper oil in required qty before starting the engine Pl refer the user s manual instruct...

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