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1

Pre-installation

CPI Canada Inc.

Use and disclosure is subject to the restrictions on the title page of this CPI document.

Page 1-16

CMP 200

®

X-Ray Generator Service Manual Ch # 901476-01 Rev. C

1.2.3

Safety Warning Labels (Cont)

DANGEROUS

VOLTAGE

High voltage (approximately 325 to 670 VDC, depending on model) is present on the inverter
assembly and associated components whenever the AC mains is energized and the console
is switched on, and for up to 5 minutes after the console is switched off or the AC mains is
disconnected.

THIS COMBINATION OF HIGH VOLTAGE AND HIGH CURRENT IS

POTENTIALLY LETHAL. USE EXTREME CAUTION WHEN SERVICING THIS UNIT.

1.3.0

PREPARING FOR INSTALLATION

1.3.1

Generator Heat Output

The maximum heat output of the main generator cabinet is less than 1000 BTU / hour in normal clinical
use, with a maximum of 70 BTU / hour heat output for the console. The console is convection-cooled, and
the main cabinet is fan cooled. The console and main cabinet should never be covered when the
generator is switched on, as any covering may interfere with the cooling.

1.3.2

Generator Power Requirements

The tables in this section show mains power requirements for various configurations of CMP 200

®

and

CMP 200

®

DR X-ray generators. The installer must ensure that the generator is connected to the proper

mains voltage as per the nameplate on the generator.

The table below depicts the power requirements for the 32 kW CMP 200

®

/ CMP 200

®

DR X-ray

generators.

Line Voltage

208 VAC - 5% to 230 VAC + 10%, 1 phase.

208 VAC - 5% to 230 VAC + 10%, 3 phase.

400 VAC

±

10%, 3 phase.

480 VAC

±

10%, 3 phase.

Line Frequency

50/60 Hz.

Momentary Current

200 Amps at 230 VAC (1 phase).

110 Amps/phase at 230 VAC (3 phase).

65 Amps/phase at 400 VAC.

55 Amps/phase at 480 VAC.

Nominal Current

*

≤

5 Amps.

Momentary Power Consumption

45 kVA.

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Summary of Contents for CMP 200

Page 1: ...P 200 DR SERIES X RAY GENERATOR SERVICE MANUAL PREPARED BY COMMUNICATIONS POWER INDUSTRIES CANADA INC 45 RIVER DRIVE GEORGETOWN ONTARIO CANADA L7G 2J4 TELEPHONE 905 877 0161 901471 00 SERVICE MANUAL P N 901471 01 ...

Page 2: ... TESTING 4 Manual part number 901471 TROUBLESHOOTING 5 REGULAR MAINTENANCE 6 THEORY OF OPERATION 7 SPARES 8 SCHEMATICS 9 The original version of this manual April 03 2008 has been drafted in the English language by Communications Power Industries communications medical products division CMP 200 X Ray Generator Service Manual Ch 901476 00 Rev A Page 0 1 ...

Page 3: ...on contained herein is loaned in confidence solely for the installation operation and maintenance of CPI equipment This document may not be duplicated in whole or in part or be used for re engineering reverse engineering or otherwise reproducing in any form or creating or attempting to create or permitting allowing or assisting others to create or manufacture CPI s product or products derived ther...

Page 4: ...ompliance 1 8 1 2 0 SAFETY 1 9 1 2 1 Safety and Warning Symbols 1 9 1 2 2 Safety Notices and Warnings 1 9 1 2 3 Safety Warning Labels 1 12 1 3 0 PREPARING FOR INSTALLATION 1 16 1 3 1 Generator Heat Output 1 16 1 3 2 Generator Power Requirements 1 16 1 3 3 Generator Ground Requirements 1 20 1 3 4 Locating and Mounting the Generator 1 21 1 3 5 Cable Entrance and Seismic Center Location 1 22 1 3 6 To...

Page 5: ...cabinet and an optional membrane control console The CMP 200 DR X ray generator consists of a main power cabinet and an optional membrane touchscreen or mini console used with digital interface The main power cabinet contains the HT tank and control circuits the filament drivers a low speed starter optional dual speed starter on some models of CMP 200 DR and interface connections to the room equip...

Page 6: ...5 1 1 4 Environmental Specifications OPERATING Ambient temperature range 10 to 40 C 50 to 104 F Relative humidity 20 to 80 non condensing Altitude 700 to 3000 meters 1100 to 700 hPa 825 to 525 mm Hg TRANSPORT AND STORAGE Ambient temperature range 25 to 70 C 13 to 158 F Relative humidity 5 to 95 non condensing Atmospheric pressure range 700 to 3000 meters 1100 to 700 hPa 825 to 525 mm Hg Long term ...

Page 7: ...nst electric shock Not classified Degree of protection against harmful ingress of water Ordinary equipment Mode of operation Continuous operation with intermittent loading standby exposure Equipment not suitable for use in presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide EN 60601 1 4 IEC 60601 1 4 EN ISO 14971 EN 60601 1 6 IEC 60601 1 6 This standard applies only...

Page 8: ...nce in nearby electronic equipment RF emissions CISPR 11 Class A The VZW2556 series of X ray generators in combination with shielded location Harmonic emissions IEC 61000 3 2 Not Applicable Voltage fluctuations flicker emissions IEC 61000 3 3 Not Applicable The VZW2556 series of X ray generators must be used only in a shielded location with a minimum RF shielding effectiveness and for each cable t...

Page 9: ...t output lines Mains power quality should be that of a typical commercial or hospital environment Surge IEC 61000 4 5 1 kV differential mode 2 kV common mode 1 kV differential mode 2 kV common mode Mains power quality should be that of a typical commercial or hospital environment Voltage dips short interruption and voltage variations on power supply input lines IEC 61000 4 11 5 UT 95 dip in UT for...

Page 10: ...z Field strengths outside the shielded location from fixed RF transmitters as determined by an electromagnetic site survey should be less than 3 V m a Interference may occur in the vicinity of equipment marked with the following symbol NOTE 1 These guidelines may not apply all situations Electromagnetic propagation is affected by absorption and reflection from structures objects and people NOTE 2 ...

Page 11: ... of equipment of this type such as mobile telephones cordless microphones and other similar mobile radio equipment be restricted from the vicinity of this X ray generator 1 1 7 RoHS Compliance CMP 200 CMP 200 DR 产品中有毒有害物质或元素的名称及含量 Table of hazardous substances name and concentration 有毒有害物质或元素 Hazardous substances name 部件名称 Component Name 铅 Pb 汞 Hg 镉 Cd 六价铬 Cr VI 多溴联苯 PBB 多溴二苯醚 PBDE Generator X O O...

Page 12: ...S SAFE EXPOSURE FACTORS OPERATING INSTRUCTIONS AND MAINTENANCE SCHEDULES ARE OBSERVED Radiation warning label on operator console Never allow unqualified personnel to operate the X ray generator 1 2 2 Safety Notices and Warnings WARNING THIS X RAY UNIT MAY BE DANGEROUS TO PATIENT AND OPERATOR UNLESS SAFE EXPOSURE FACTORS OPERATING INSTRUCTIONS AND MAINTENANCE SCHEDULES ARE OBSERVED WARNING PROPER ...

Page 13: ...dangers associated with the servicing of high voltage equipment and the danger of excessive exposure to X ray radiation during system operation DO NOT CONNECT UNAPPROVED EQUIPMENT TO THE REAR OF THE CONSOLE For the membrane console J3 is for connection of an external hand switch J4 is a serial port for use by an external computer and J8 is for the interconnect cable to the main cabinet For the tou...

Page 14: ...ACITOR BOARD ON SOME MODELS THE EMC CAPACITOR BOARD DOES NOT CONTAIN ANY COMPONENTS OTHER THAN THE LED AND THE SERIES RESISTORS DO NOT RELY SOLELY ON BLEEDER CIRCUITS AND HIGH VOLTAGE ON INDICATORS IN THE GENERATOR TO PROTECT YOU DUE TO THE POSSIBILITY OF COMPONENT FAILURE IT MUST NEVER BE ASSUMED THAT AN UNLIT LED ENSURES THAT NO HIGH VOLTAGE IS PRESENT USING A VOLTMETER CONFIRM THAT NO HIGH VOLT...

Page 15: ...and outside the generator cabinet NOTE THESE LABELS AND WARNINGS ARE PROVIDED TO ALERT SERVICE PERSONNEL THAT SERIOUS INJURY WILL RESULT IF THE HAZARD IDENTIFIED IS IGNORED WARNING SWITCH OFF THE MAIN POWER DISCONNECT AND ALLOW SUFFICIENT TIME FOR ALL CAPACITORS TO DISCHARGE BEFORE REMOVING ANY COVERS WARNING IF ANY COVERS MUST BE REMOVED FOR SERVICE TAKE ALL REQUIRED PRECAUTIONS WITH RESPECT TO T...

Page 16: ...d off Caution HV Behind Cover Label This label is attached to the outside of the generator cabinet the cover over the inverter assembly the cover over the DSS board and the fan cover Mains voltage is present inside the cabinet whenever the main disconnect is switched on Additionally the DC bus capacitors will remain charged for up to 5 minutes after the AC mains is disconnected or the console is s...

Page 17: ...e present at the primary terminals on the tank lid board at the output high voltage connectors and at the mA mAs measuring jacks if the shorting link is opened for mA mAs measurements Auxiliary Transformer Labels These labels are fixed on the outer face of the auxiliary transformer and indicate the presence of high voltage taps on the primary of 120 200 240 400 and 480 VAC Ensure the main power di...

Page 18: ...of T1 C36 and J5 This is a high voltage source for the fluorescent backlight on the LCD display HIGH VOLTAGE HAZARD AC mains voltage and or DC bus voltage approximately 325 to 670 VDC depending on model is present on the H V auxiliary board whenever the AC mains is energized Ensure that the AC mains is switched off and locked out before servicing this board See the note below regarding the DC bus ...

Page 19: ...rmal clinical use with a maximum of 70 BTU hour heat output for the console The console is convection cooled and the main cabinet is fan cooled The console and main cabinet should never be covered when the generator is switched on as any covering may interfere with the cooling 1 3 2 Generator Power Requirements The tables in this section show mains power requirements for various configurations of ...

Page 20: ...mps phase at 400 VAC 65 Amps phase at 480 VAC Nominal Current 5 Amps Momentary Power Consumption 55 kVA The table below depicts the power requirements for the 50 kW CMP 200 CMP 200 DR X ray generators Line Voltage 208 VAC 5 to 230 VAC 10 3 phase 400 VAC 10 3 phase 480 VAC 10 3 phase Line Frequency 50 60 Hz Momentary Current 145 Amps phase at 230 VAC 100 Amps phase at 400 VAC 80 Amps phase at 480 V...

Page 21: ...wn The following table defines the power line requirements for the generators NOTE THE FOLLOWING TABLE CONTAINS RECOMMENDED VALUES FOR THE WIRE SIZES BETWEEN THE MAINS DISCONNECT AND THE GENERATOR THE ACTUAL VALUES USED AT AN INSTALLATION ARE DEPENDENT ON THE QUALITY OF THE INPUT LINE VOLTAGE LEVEL THE CURRENT REQUIREMENTS AND THE LENGTH OF THE CABLE RUN AND MUST BE CONFIRMED BY THE INSTALLER FINA...

Page 22: ...2 0 27 Ω 32 kW 480 VAC 3p 6 13 3 mm2 55 A 100 A 45 kVa 6 13 3 mm 2 0 40 Ω 40 kW 208 VAC 1p 2 33 mm 2 275 A 120 A 65 kVa 2 33 mm 2 0 045 Ω 40 kW 230 VAC 1p 2 33 mm 2 250 A 120 A 65 kVa 2 33 mm 2 0 045 Ω 40 kW 208 VAC 3p 4 21 mm2 150 A 100 A 55 kVa 4 21 mm 2 0 075 Ω 40 kW 230 VAC 3p 4 21 mm 2 135 A 100 A 55 kVa 4 21 mm 2 0 075 Ω 40 kW 400 VAC 3p 6 13 3 mm2 80 A 100 A 45 kVa 6 13 3 mm 2 0 22 Ω 40 kW ...

Page 23: ...1 3 3 Generator Ground Requirements A suitable ground must be connected from the disconnect switch to the main ground of the generator located to the right of the main fuse block on the sub panel The ground wire is typically part of the line cord and the current capacity of the ground conductor must normally be equal to or greater than that of the line conductors A copper ground cable 10 AWG 6 mm2...

Page 24: ... or debris The installer must supply generator hold down brackets if required Alternately mounting holes have been provided in the base of the generator The generator may then be anchored to the floor via these holes Sufficient room must be provided to allow access to the rear and side of the generator for installation and service See figure 1 1 for recommended clearances A cable trough conduit or...

Page 25: ...X ray generator The dimensions and weight of the generator and control console s are shown in the table below ITEM LENGTH WIDTH HEIGHT WEIGHT Main cabinet in shipping pack 30 5 775 21 5 546 38 965 151 68 6 Main cabinet unpacked 25 7 653 13 7 348 24 3 617 135 61 Membrane console 12 3 313 10 9 277 3 7 94 6 2 72 Touchscreen control console with base 15 9 404 maximum 14 6 371 11 2 285 18 8 2 Touchscre...

Page 26: ...nd mounting hardware must be available A supply of connectors for wiring terminal lugs caps splices etc A calibrated DVM that indicates true RMS voltages Dual trace memory oscilloscope with a minimum 20 MHz bandwidth appropriate leads probes etc Device for measuring true kVp This may be a Dynalyzer equivalent or a non invasive meter such as the Keithley TRIAD system A calibrated radiation meter wi...

Page 27: ...lly or similar device to move the generator Do any regulatory bodies need to be notified prior to installation If movers are required have arrangements for time and equipment been completed Are lifting straps or some other suitable device available to lift the generator off the shipping pallet 1 4 0 GENERATOR LAYOUT AND MAJOR COMPONENTS Figure 1 3 shows the external view and dimensions of the memb...

Page 28: ...isclosure is subject to the restrictions on the title page of this CPI document CMP 200 X Ray Generator Service Manual Ch 901476 01 Rev C Page 1 25 1 4 0 GENERATOR LAYOUT AND MAJOR COMPONENTS Cont Figure 1 5 Major generator subassemblies view 2 ...

Page 29: ...ictions on the title page of this CPI document Page 1 26 CMP 200 X Ray Generator Service Manual Ch 901476 01 Rev C 1 4 0 GENERATOR LAYOUT AND MAJOR COMPONENTS Cont Figure 1 6 Console internal view including EPROM location Figure 1 7 EPROM location inside the dual speed starter ...

Page 30: ...erator is compatible with the following equipment X RAY TUBES Refer to the compatibility statement and to chapter 2 of this manual NOTE REFER TO THE SECTIONS LOW SPEED STARTER TUBE COMPATIBILITY OR PROGRAMMING THE DUAL SPEED STARTER IN CHAPTER 2 OF THIS MANUAL FOR FURTHER DETAILS AEC DEVICES Refer to the compatibility statement at the front of this manual DR INTERFACE Refer to the compatibility st...

Page 31: ... above you must ensure that all trademark copyright and intellectual property notices are reproduced and included on any copies that are made 4 The Software embedded in this Product is provided to you within the same warranty terms as those offered for the Products except for any third party software which is offered as is and without warranties of any kind including but not limited to warranties ...

Page 32: ...ons regarding X ray generator operation to Mail Customer Support Department Communications and Power Industries Canada Inc 45 River Drive Georgetown Ontario Canada L7G 2J4 Telephone 905 877 0161 Fax 905 877 8320 Attention Customer Support Department E mail marketing cmp cpii com Attention Customer Support Department 1 8 0 COMPATIBILITY STATEMENT The compatibility statement for this generator is lo...

Page 33: ...lation CPI Canada Inc Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1 30 CMP 200 X Ray Generator Service Manual Ch 901476 01 Rev C This page intentionally left blank ...

Page 34: ...ctions 2 10 2 6 4 Thermal Switch 2 12 2 6 5 Power Line Mains 2 12 2 6 6 High Tension Cables 2 14 2 6 7 X Ray Tube Housing Ground 2 14 2 6 8 Room Equipment 2 15 2 6 9 Emergency Power Off Power Distribution Relay 2 15 2 6 10 Safety Interlocks 2 15 2 7 0 LOW SPEED STARTER TUBE COMPATIBILITY 2 15 2 7 1 Setting 120 240 VAC Boost Voltage 2 16 2 7 2 Low Speed Starter Tube Select Table 2 17 2 8 0 PROGRAMM...

Page 35: ... THE CONTENTS 3 Set aside the cardboard pack s WARNING THE GENERATOR MAIN CABINET WITH HT OIL TANK WEIGHS APPROXIMATELY 135 POUNDS 61 KG ONE PERSON SHOULD NOT ATTEMPT TO LIFT OR MOVE THIS ASSEMBLY WITHOUT PROPER EQUIPMENT OR ASSISTANCE 4 Carefully lift the generator from the pallet 5 Inspect for evidence of shipping damage including loose hardware 6 Remove and unpack the control console if include...

Page 36: ...RATOR YOU MAY CHOOSE TO TEMPORARILY LOCATE THE CONSOLE NEAR THE GENERATOR FOR INITIAL PROGRAMMING AND CALIBRATION IF SO PLEASE COMPLETE THE FINAL CONSOLE INSTALLATION PER THIS SECTION WHEN THE GENERATOR INSTALLATION IS COMPLETED Position the control console in its intended location and ensure that it is stable The control console membrane console touchscreen console or mini console must be located...

Page 37: ...nsole before continuing with the installation A Phillips screwdriver is required to attach the base to the touchscreen console A hex key has been included to adjust the tension on the tilt arm mechanism 1 Carefully unpack the touchscreen console and the desk mount base components and set the packaging aside Verify that all components are undamaged 2 Place the touchscreen console facedown on a FLAT...

Page 38: ...e until all cable hookups to the generator are completed 2 6 0 WIRING TO THE GENERATOR Unless specified otherwise all cables except AC mains should be routed into the generator main cabinet through the cable access slots at the upper rear of the generator The cables should be secured to the lip on the inside of the cable access slots using tie wraps or equivalent fasteners For connections that mus...

Page 39: ...2 Console cable connector damage example 3 Connect the free end of the console cable to J8 at the rear of the console Leave sufficient slack in the cabling to the console to allow for future service and maintenance Touchscreen Console 1 Route the generator end of the console cable into the generator cabinet via the cable access slot nearest to the generator control board The cable must be routed a...

Page 40: ...cted correctly prior to powering up the generator Mini Console optional 1 Route the generator end of the console cable into the generator cabinet via the cable access slot nearest to the generator control board The cable must be routed as per figure 2 3 Connect the generator end of the console cable to J19 on the generator control board 2 Connect the free end of the console cable to the 15 pin mal...

Page 41: ...is for the interconnect cable to the generator HS is for connection of an external hand switch COM 1 COM 2 are serial ports for use by external devices LO 3 5 mm stereo jack is for customer supplied speakers minimum 8 ohms do not use externally amplified speakers ETH is a standard 10 100 Ethernet connection USBA and USBB are USB ports for connection of external devices CF is for the compact flash ...

Page 42: ...ws the designations of the connectors on the rear panel of the membrane and touchscreen consoles J3 HAND SWITCH LCD CONTRAST CONSOLE GROUND J8 GENERATOR INTERFACE J4 DATA LINK FILE CMP RAD_CONS2 CDR MEMBRANE CONSOLE TOUCH SCREEN CONSOLE HS HAND SWITCH COM 1 COM 2 SERIAL PORTS GEN GENERATOR INTERFACE SET SCREW COLLAR CONSOLE GROUND COM 1 COM 2 USBB ETH USBA SW1 CF HS LO GEN LO AUDIO LINE OUT Figure...

Page 43: ... ray 2 No Connection 3 Prep 4 No Connection 5 Common ground 6 NOT USED 7 NOT USED 8 NOT USED 9 NOT USED 2 6 3 Stator Connections Low speed Starter Refer to figure 2 5 for the X ray tube stator and thermal switch connections for the low speed starter 1 Route the X ray tube stator cable to the stator terminal block J7 on the H V auxiliary board This is shown in figure 2 5 USE OF A SHIELDED STATOR CA...

Page 44: ...2 6 for the X ray tube stator connections for the dual speed starter TUBE 1 CMP 200_DSS CDR C M S TUBE 1 Figure 2 6 Stator connections on dual speed starter chassis 1 Route the X ray tube stator cable to the stator terminal block on the back of the dual speed starter chassis Refer to figure 2 6 THE STATOR CABLE FOR THE DUAL SPEED STARTER MUST BE SHIELDED THE SHIELD FOR THE STATOR CABLE MUST BE PRO...

Page 45: ...AL SHOCK ENSURE THAT THE AC MAINS DISCONNECT IS LOCKED IN THE OFF POSITION AND THAT ALL MAINS CABLES ARE DE ENERGIZED BEFORE CONNECTING TO THE GENERATOR Refer to chapter 1 for generator power and generator power line requirements 1 Temporarily disconnect the fan by unplugging the fan power connector at the fan cover 2 Remove and set aside the hardware securing the fan cover to the generator Then r...

Page 46: ...901476 02 Rev C Page 2 13 2 6 5 Power Line Mains Cont 6 Re install the fan cover and reconnect the fan by reversing the previous steps THE FAN MUST BE CONNECTED AT ALL TIMES FAILURE TO CONNECT THE FAN WILL RESULT IN GENERATOR MALFUNCTION ERROR MESSAGES 5 Do not switch on mains power until requested to do so in a later step Figure 2 7 Generator mains connection ...

Page 47: ...the HT tank Refer to figure 2 8 4 Be sure that the HT cable connectors are tight and there is no play between the connector insulator and the screw down ring Figure 2 8 HV connector identification 2 6 7 X Ray Tube Housing Ground In addition to the X ray tube manufacturers recommended tube grounding procedure a separate ground wire 10 AWG 6mm2 must be connected from the X ray tube housing to one of...

Page 48: ... REMOVE THE AC MAINS INPUT VOLTAGE HIGH VOLTAGE STILL EXISTS INSIDE THE GENERATOR IN THE AREA OF THE AUXILIARY TRANSFORMER AND THE H V AUXILIARY BOARD ENSURE THAT THE AC MAINS DISCONNECT IS LOCKED OUT AND ALL CAPACITORS ARE DISCHARGED BEFORE SERVICING 2 6 10 Safety Interlocks The room door interlock switch must be wired to the generator as described in Inputs in chapter 3C before the generator is ...

Page 49: ...ge is configured via jumpers on the H V auxiliary board E16 to E15 selects 240 V boost E14 to E15 selects 120 V boost Swap the connection at E14 and E16 if the boost voltage needs to be changed The jumper wire E16 E15 or E14 E15 will need to be replaced if making this change Extra jumper wires are attached to a bag on the lip on the inside of the cable access slot above the HT tank Select the shor...

Page 50: ...VAC 33 μF 739442 00 739445 00 Comet XSTAR8 XSTAR74 25 50 Ω stator XST 8 XST 74 240 VAC 33 μF 739442 00 739445 00 GE Maxiray 75 3 anode 23 23 Ω equal impedance E stator 0 6 1 0 11 0 6 1 5 15 1 0 2 0 15 240 VAC 45 μF 739442 01 739445 01 GE Maxiray 100 4 anode 23 23 Ω equal impedance E stator 0 3 1 0 11 0 6 1 0 11 0 6 1 2 11 0 6 1 5 11 0 6 1 5 12 0 6 1 25 12 5 1 0 2 0 15 240 VAC 45 μF 739442 01 73944...

Page 51: ... A142 240 VAC 33 μF 739442 00 739445 00 Varian B130 B150 Std R stator A192 A272 A282 A286 A292 G256 G292 240 VAC 33 μF 739442 00 739445 00 Varian Diamond Std R stator RAD13 RAD14 0 3 1 2 RAD14 0 6 1 2 RAD14 0 6 1 5 240 VAC 33 μF 739442 00 739445 00 Varian Emerald Std R stator RAD 8 RAD 68 RAD 74 240 VAC 33 μF 739442 00 739445 00 Varian Saphire Std R stator RAD21 RAD56 0 6 1 0 RAD56 0 6 1 2 RAD60 R...

Page 52: ...igured for 400 V the dual speed starter EPROM will need to be changed A spare EPROM the complement of the EPROM that is in the dual speed starter is in a bag attached to the lip on the inside of the cable access slot above the HT tank Refer to chapter 6 for the EPROM replacement procedure and to the table below for the applicable EPROM part numbers 400 VAC CONFIGURATION 480 VAC CONFIGURATION DSS p...

Page 53: ...W1 with the binary code for the selected tube The binary code shown in table 2 2 programs the tube type housing and insert for example housing type Varian Diamond with standard R stator and inserts per table 2 2 requires SW1 1 to be set OFF SW1 2 OFF SW1 3 ON SW1 4 OFF and SW1 5 OFF This programs the voltages brake times and boost times in table 2 2 Additionally SW1 6 to SW1 8 may be set to give i...

Page 54: ... Manual Ch 901476 02 Rev C Page 2 21 2 8 2 Setting tube type cont 1 2 3 4 5 6 7 8 TUBE TYPE PROGRAM SWITCHES 1 5 IN ORDER AS SHOWN IN TABLE 2 2 PROGRAM SWITCHES 6 8 AS PER 2 8 1 STEP 5 ON OFF BOOST TIME INCREASE 0 1 TO 0 7 SEC SW1 8 1 SW2 COMPONENT SIDE OF DUAL SPEED STARTER BOARD CMP_DSS CDR EXAMPLE ONLY Figure 2 9 DIP switches on dual speed starter ...

Page 55: ...tion CPI Canada Inc Use and disclosure is subject to the restrictions on the title page of this CPI document Page 2 22 CMP 200 X Ray Generator Service Manual Ch 901476 02 Rev C This page intentionally left blank ...

Page 56: ... uF 13 901297 12 901297 13 901298 12 901298 13 Comet DO10 25 50 Ω stator DI104 0 3 0 8 DI104 0 6 1 0 DI104 0 6 1 3 DI104 0 6 1 8 00011 420 80 150 3 0 sec 1 8 sec 240 80 6 uF 37 5 uF 12 31 uF 13 901297 12 901297 13 901298 12 901298 13 Comet DO10 25 50 Ω stator DI106 0 3 0 8 DI106 0 6 1 0 DI106 0 6 1 3 10011 420 80 150 3 0 sec 2 2 sec 240 80 6 uF 37 5 uF 12 31 uF 13 901297 12 901297 13 901298 12 901...

Page 57: ...436 PX1482 PX1492 10000 400 120 100 3 0 sec 1 9 sec 240 70 6 uF 37 5 uF 12 31 uF 13 901297 12 901297 13 901298 12 901298 13 Dunlee PX1400 4 anode Q stator 6 12 Ω PX1429 PX1431 PX1436 PX1482 PX1483 10110 340 60 100 3 0 sec 1 0 sec 240 70 20 uF 60 uF 901297 02 901298 02 GE Maxiray 75 3 anode 23 23Ω equal impedance E stator 1 0 2 0 15 0 6 1 0 11 01110 400 90 80 2 0 sec 0 9 sec 230 70 7 5 uF 37 5 uF 9...

Page 58: ... Hz 60 150 Hz 120 4 0 sec 1 4 sec 220 50 Hz 60 50 Hz 6 uF 37 5 uF 12 31 uF 13 901297 12 901297 13 901298 12 901298 13 IAE C52 Super C100 20 40 Ω stator RTM 101H RTM 102H 11011 LOW SPEED OPERATION ONLY 1 0 sec 220 80 5 uF 31 uF 901297 13 901298 13 IAE C52 Super C100 20 40 Ω stator RTC 600HS RTC 700HS RTC 1000HS RTM 101HS RTM 102HS 11011 440 100 120 1 8 sec 1 0 sec 220 80 5 uF 31 uF 901297 13 901298...

Page 59: ...3 901298 13 IAE C52 C352 20 40 Ω stator RTM 78H RTM 780H AP DX104 X40 X50 AH 11011 LOW SPEED OPERATION ONLY 1 0 sec 220 80 5 uF 31 uF 901297 13 901298 13 IAE C52 C352 20 40 Ω stator RTM 78HS RTM 780HS AP DX104 X40 X50 AH 11011 440 100 120 1 8 sec 1 0 sec 220 80 5 uF 31 uF 901297 13 901298 13 IAE tubes AND standard R stator tubes Dual speed starters 901297 13 and 901298 13 can automatically select ...

Page 60: ...1 400 150 Hz 90 150 Hz 80 3 0 sec 1 9 sec HIGH SPEED OPERATION ONLY 5 uF 31 uF 901297 13 901298 13 Siemens Opti 150 S stator 30 52R 20 40 00000 400 90 80 3 0 sec 1 9 sec HIGH SPEED OPERATION ONLY 5 uF 31 uF 901297 13 901298 13 Siemens OptiTop 150 40 80HC 100L 150 40 80HC 102L 14 37 Ω stator 01011 400 80 120 3 0 sec 1 0 sec HIGH SPEED OPERATION ONLY 5 uF 31 uF 901297 13 901298 13 Siemens Optilix SV...

Page 61: ...ec 130 50 6 uF 37 5 uF 12 31 uF 13 901297 12 901297 13 901298 12 901298 13 Toshiba XH 121 E7132X E7239X E7240X E7299X 00000 LOW SPEED OPERATION ONLY 1 4 sec 240 50 6 uF 37 5 uF 12 31 uF 13 901297 12 901297 13 901298 12 901298 13 Toshiba XH 126 E7242FX 00000 LOW SPEED OPERATION ONLY 1 4 sec 240 50 6 uF 37 5 uF 12 31 uF 13 901297 12 901297 13 901298 12 901298 13 Toshiba XH 157 E7254X E7254FX E7255X ...

Page 62: ...92 00000 400 100 100 3 0 sec 1 4 sec 240 50 6 uF 37 5 uF 12 31 uF 13 901297 12 901297 13 901298 12 901298 13 Varian B130 B150 Q stator 6 11 Ω A192 A272 A282 A286 A292 G256 G292 00110 290 70 60 3 0 sec 1 3 sec 150 50 20 uF 60 uF 901297 02 901298 02 Varian B160 B180 R Stator 16 50 Ω G1082 G1086 G1092 G1582 G1592 11110 400 100 150 3 0 sec 5 0 sec 240 70 6 uF 37 5 uF 12 31 uF 13 901297 12 901297 13 90...

Page 63: ...2 3 sec 240 50 6 uF 37 5 uF 12 31 uF 13 901297 12 901297 13 901298 12 901298 13 Varian DX62 300 400 kHu STD stator 23 56 Ω A192B A196 A197 A256 A272 A282 A286 A292 00000 400 100 100 3 0 sec 1 4 sec 240 50 6 uF 37 5 uF 12 31 uF 13 901297 12 901297 13 901298 12 901298 13 Varian DX62U Universal 300 400 kHu configured as STD or R stator 15 36 Ω A192B A196 A197 A256 A272 A282 A286 A292 00000 400 100 10...

Page 64: ...LEASE OBSERVE THE FOLLOWING POINTS REGARDING THE MAIN DISTRIBUTION TRANSFORMER IF USING A DISTRIBUTION TRANSFORMER WITH AN ISOLATED SECONDARY THE SECONDARY WINDING MUST BE A WYE STAR CONFIGURATION WITH THE CENTER POINT GROUND REFERENCED DO NOT USE A DELTA CONFIGURED SECONDARY AS THERE IS NO GROUND REFERENCE IN THIS CONFIGURATION IF USING AN AUTOTRANSFORMER TYPE DISTRIBUTION TRANSFORMER THE A C INP...

Page 65: ...if the line voltage is 215 VAC or less Connect to the 240 V tap if the line voltage is 216 VAC or higher Retighten both of the clamping screws Figure 2 11 Auxiliary transformer terminal view For 400 480 VAC generators The 400 480 V tap setting only needs to be changed if a 400 V generator is to be operated from 480 V mains or if a 480 V generator is to be operated from 400 V 1 Verify that the main...

Page 66: ...ITH THE CONSOLE SWITCHED OFF THE DC BUS CAPACITORS MAY PRESENT A SAFETY HAZARD FOR A MINIMUM OF 5 MINUTES AFTER THE GENERATOR HAS BEEN SWITCHED OFF CHECK THAT THESE CAPACITORS ARE DISCHARGED BEFORE TOUCHING ANY PARTS IN THE GENERATOR 2 Measure and record the voltage across the main line fuses in the generator Single phase units will only use one set of voltage measurements L1 phase to L2 phase ___...

Page 67: ...d that the tube s be conditioned seasoned before beginning tube auto calibration particularly if the tube has not been used for some time Refer to chapter 6 Before beginning tube auto calibration the tube s used in this installation must be properly selected and the generator limits should be programmed Refer to chapter 3C 2 12 0 FINAL CHECKS The room interface connections may now be completed The...

Page 68: ...RATION 3 0 0 INTRODUCTION 3 1 0 Purpose This chapter describes the interfacing of the CMP 200 and CMP 200 DR X ray generators to Bucky s interlocks collimator lamp etc and to the AEC chambers if the AEC option is fitted Generator programming and AEC calibration is also covered in this chapter This chapter contains the following sections Section Title 3A Not Used 3B Not Used 3C Interfacing and Prog...

Page 69: ...ming Calibration CPI Canada Inc Use and disclosure is subject to the restrictions on the title page of this CPI document Page 3 2 CMP 200 X Ray Generator Service Manual Ch 901476 03 Rev A This page intentionally left blank ...

Page 70: ...C 11 3C 5 1 Setting Time And Date 3C 12 3C 5 2 Error Log 3C 14 3C 5 3 Statistics 3C 16 3C 5 4 Console 3C 19 3C 6 0 APR EDITOR 3C 22 3C 7 0 GENERATOR CONFIGURATION 3C 24 3C 7 1 Tube Selection Tube Setup 3C 24 3C 7 2 Generator Limits 3C 39 3C 7 3 Receptor Setup 3C 42 3C 7 4 I O Configuration 3C 53 3C 7 5 AEC Setup 3C 61 3C 7 6 AEC Calibration 3C 66 3C 7 7 Tube Calibration 3C 66 3C 8 0 DAP PRINTER SE...

Page 71: ...LITIES 3C 83 3C 13 1 Accessing the Utilities Menu 3C 84 3C 13 2 APR Editor 3C 86 3C 13 3 APR Backup Restore 3C 92 3C 13 4 Date Time Setup 3C 95 3C 13 5 Receptor Symbols 3C 97 3C 13 6 Touchscreen Setup 3C 99 3C 13 7 Touchscreen Calibration 3C 105 3C 13 8 Data Link 3C 106 3C 13 9 Configuration Backup Restore 3C 107 3C 13 10 Touchscreen Console Firmware Upgrade Restore 3C 110 3C 13 11 Generator Confi...

Page 72: ... means that a relay contact transistor or other low impedance switching device 100 Ω 10 mA current rating must be connected across each of these inputs Table 3C 1 defines the pin outs polarity at the terminals and the logic condition required for that input If using a directional switching device such as a transistor the polarity of the voltage seen by the switching device must be observed This is...

Page 73: ...e the tomo exposure if the tomo backup time is exceeded J2 3 J2 4 Interlock 1 A contact closure from pin 3 to 4 indicates that interlock 1 is closed Table 3C 1 Generator inputs These inputs are meant for dry contacts only Do not apply any voltage source to these inputs 3C 2 2 Outputs Table 3C 2 shows the Bucky and auxiliary power outputs from the generator Refer also to figure 3C 1 H V AUXILIARY B...

Page 74: ...ding For tomo operation the applicable Bucky outputs must be programmed as necessary IN SOME INSTALLATIONS BUCKY START RELAYS K1 OR K3 ON THE H V AUXILIARY BOARD MAY DRIVE THE INPUTS OF OPTO COUPLERS OR OTHER LOW CURRENT DEVICES ON THE BUCKY THE LEAKAGE CURRENT THROUGH THE R C SNUBBER THAT IS CONNECTED ACROSS THE RELAY CONTACTS C3 AND R2 FOR K1 C10 AND R15 FOR K3 MAY BE SUFFICIENT TO ENERGIZE THE ...

Page 75: ...Y 1 READY BUCKY 2 READY DOOR INTERLOCK INTERLOCK 1 INTERLOCK 2 24 VDC 110 220 VAC BUCKY 1 OUTPUTS TOMO BUCKY 2 OUTPUTS INTERLOCK 1 BUCKY 1 READY BUCKY 2 READY INTERLOCK 2 TOMO EXPOSURE INPUT DOOR INTERLOCK 24 VAC OUT FOR COLLIMATOR LAMP ROOM LIGHTS 24 VDC OUT FOR TUBE STAND LOCKS J2 J4 J11 9 5 4 3 9 8 2 2 4 7 1 1 3 6 6 2 5 5 1 FILE CMP200_012B CDR REFER TO TABLE 3C 1 FOR REQUIRED INPUT LOGIC LEVEL...

Page 76: ... installation and setup procedure of the DR imaging system 3C 3 0 GENERATOR PROGRAMMING If you are using a membrane console the generator may be programmed and calibrated via the control console or via PC GenWare When using the console for programming and calibration all programming calibration menus are displayed on the LCD display window on the console The soft key buttons on the console are use...

Page 77: ... Programming CPI Canada Inc Use and disclosure is subject to the restrictions on the title page of this CPI document Page 3C 8 CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C This page intentionally left blank ...

Page 78: ...mbrane console Step Action membrane console Action PC GenWare Action Touchscreen GenWare 1 Start with the generator switched OFF 2 While pressing and holding the MENU button press the power ON button on the console 3 Enter the password by pressing the button sequence 1 8 4 5 4 The GENERATOR SETUP menu will be displayed next 3C 4 0 GENERATOR SETUP MENU The GENERATOR SETUP menu for the membrane cons...

Page 79: ...w Error Log utility Generator Statistics utility The CONSOLE function sets console specific parameters therefore it is not available in GenWare APR EDITOR This is a console specific parameter therefore it is not available in GenWare TUBE SELECTION Tube Selection utility Tube Selection utility GENERATOR LIMITS Generator Limits utility Generator Limits Setup utility RECEPTOR SETUP Receptor Setup uti...

Page 80: ...C 11 3C 4 0 GENERATOR SETUP MENU Cont MENU MEMBRANE CONSOLE SUBMENUS MEMBRANE CONSOLE EQUIVALENT FUNCTION PC GenWare EQUIVALENT FUNCTION Touchscreen GenWare EXIT SETUP Returns to the normal operating mode the non setup programming mode Does not apply to GenWare 3C 5 0 UTILITY MENU The UTILITY menu presents the user with the options shown below UTILITY SET TIME DATE ERROR LOG STATISTICS CONSOLE EXI...

Page 81: ... 200 X Ray Generator Service Manual Ch 901476 04 Rev C 3C 5 1 Setting Time And Date This procedure allows the time and date to be set or to be changed The SET TIME DATE menu for the membrane console is shown below SET TIME DATE YEAR 2002 HOUR 18 MONTH 3 MIN 29 DAY 30 EXIT Figure 3C 3a PC GenWare Figure 3C 3b Touchscreen GenWare Date and Time utility ...

Page 82: ...nd time may be set manually as described in steps 3 to 7 or the computer clock may be used to set the generator date and time as described in step 8 The date and time may be set manually as described in steps 4 to 8 or the Touch Screen Computer clock may be used to set the generator date and time as described in step 8 3 Select YEAR Use the or buttons to set the year Select the year via the Year d...

Page 83: ...s the Synchronize button in the lower left corner of the Date Time Control Window Doing so will transfer the Touchscreen computer s time and date settings to the time and date dialog boxes in the upper half of the Date and Time Control Window Pressing Apply will apply those settings to the generator s clock NOTE The time does not increment when in the SET TIME DATE mode 9 Press EXIT to return to t...

Page 84: ...rror Log Cont Figure 3C 4a PC GenWare Figure 3C 4b Touchscreen GenWare Error Log utility Use these steps to review the error log Step Action membrane console Action PC GenWare Action Touchscreen GenWare 1 From the UTILITY menu select ERROR LOG Select Error Log from the Utility menu or use the error log button on the GenWare toolbar Use the Error Log button on the GenWare toolbar to access the erro...

Page 85: ... and time of the error will be displayed on the left side of the Error Log window and the associated parameters will be displayed under Rad Parameters Press the or buttons on the Error Log window to scroll through the error log The error message will be displayed to the right of the buttons on the Error Log window The error code date and time of the error etc will be displayed under Error Details ...

Page 86: ...and disclosure is subject to the restrictions on the title page of this CPI document CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C Page 3C 17 3C 5 3 Statistics Cont Figure 3C 5a PC GenWare Figure 3C 5b Touchscreen GenWare Statistics utility ...

Page 87: ...s is not resettable Select RESET TUBE 1 EXP to reset the tube 1 exposure counter The Generator Statistics window displays exposure data and allows the exposure counter to be reset as described below The Tube 1 Rad Exposures counter displays the tube 1 exposure count made since this counter was last reset Total Number of Rad Exposures displays the total rad exposure count This is not resettable Sel...

Page 88: ...and also allow resetting of the console parameters to the factory defaults CONSOLE CONFIG screen 1 CONSOLE CONFIG SLOW KEY REPEAT 200MS LCD SCREEN MED KEY REPEAT 150MS APR MODE NO FAST KEY REPEAT 75MS SPEAKER VOLUME 15 EXIT CONSOLE CONFIG screen 2 CONSOLE CONFIG LOAD CONSOLE DEFAULTS NO LOGO ON NO PASSWORD LANGUAGE ENGLISH CM THICKNESS ON NO EXIT Since the CONSOLE CONFIG setup affects the console ...

Page 89: ...view and still have the ability to manually select receptors focus technique film screen AEC fields etc YES allows the operator to select all of the above EXCEPT the technique selection AEC mAs mA ms i e this disables the ability to select AEC mAs mA ms in APR mode AEC mAs mA ms changes can only be made by selecting an APR technique that has been programmed to the desired technique LOAD CONSOLE DE...

Page 90: ...KEY REPEAT Use the or buttons to set the med key repeat time 4 Select FAST KEY REPEAT Use the or buttons to set the fast key repeat time 5 Select SPEAKER VOLUME Use the or buttons to set the speaker loudness 6 Select LCD SCREEN Toggle the button to select normal or reverse video 7 Select APR MODE Toggle the button to select YES or NO 8 Press 9 Do not perform this step unless you intend to restore ...

Page 91: ... TO RECORD THE NEW PASSWORD BEFORE CHANGING THE DEFAULT PASSWORD IF THE NEW PASSWORD IS SUBSEQUENTLY LOST PLEASE CONSULT THE FACTORY 14 Select EXIT to return to CONSOLE CONFIG screen 1 15 Select EXIT to return to the UTILITY menu 16 Select EXIT again to return to the GENERATOR SETUP menu 3C 6 0 APR EDITOR The APR EDITOR enables disables the ability of the operator to make and then save changes to ...

Page 92: ... to memory The APR will always default to the original technique when the generator is switched OFF and then ON again The generator stores the last APR EDITOR setting before being switched off If the APR editor was previously ENABLED APR changes may subsequently be made and then saved in normal operating mode without the need to manually set the APR editor to ENABLED To disable APR technique chang...

Page 93: ... RECEPTOR SETUP TUBE CALIBRATION I O CONFIGURATION DAP SETUP EXIT 3C 7 1 Tube Selection Tube Setup The TUBE SELECTION function allows the desired tube type to be selected and allows setting of the default limits for that tube The first screen of the TUBE SELECTION menus for the membrane console is shown below This is followed by additional tube selection menus with additional tube types The number...

Page 94: ...tor Service Manual Ch 901476 04 Rev C Page 3C 25 3C 7 1 Tube Selection Tube Setup Cont TUBE SELECTION screen 2 TUBE 1 SELECTION RAD14 0 6 1 2 RAD74 0 6 1 5 RAD21 0 6 1 2 RAD92 0 6 1 2 RAD56 0 6 1 2 DX10HS 0 6 1 0 RAD60 0 6 1 2 DX92HS 0 6 1 2 TUBE SELECTION screen 3 TUBE 1 SELECTION DX93HS 0 6 1 5 RO1750 0 6 1 3 DX101HS 0 6 1 3 MX75 1 0 2 0 MX100 0 6 1 25 ...

Page 95: ...y available if additional tubes have been downloaded via a computer running GenWare TUBE SELECTION screen 4 TUBE 1 SELECTION IF ADDITIONAL TUBES HAVE BEEN DOWNLOADED FROM GenWare THEY WILL BE DISPLAYED ON THIS SCREEN RETURN The next three menus show the default tube limits These menus appear after a tube has been selected in the previous steps TUBE DEFAULTS screen 1 TUBE 1 RAD60 0 6 1 2 12º REV 1 ...

Page 96: ...enerator Service Manual Ch 901476 04 Rev C Page 3C 27 3C 7 1 Tube Selection Tube Setup Cont TUBE DEFAULTS screen 2 TUBE 1 RAD60 0 6 1 2 12º REV 1 4 SF STANDBY 2 5A FIL BOOST 200MS LF STANDBY 2 5A FIL PREHEAT 800MS SF MAX 5 2A LF MAX 5 5A TUBE DEFAULTS screen 3 TUBE 1 RAD60 0 6 1 2 12º REV 1 4 MAX SF MA 320 ANODE HU WARNING 80 ANODE HU LIMIT 90 RETURN ...

Page 97: ...ct to the restrictions on the title page of this CPI document Page 3C 28 CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C 3C 7 1 Tube Selection Tube Setup Cont Figure 3C 6a PC GenWare Figure 3C 6b Touchscreen GenWare Tube Selection Tube Setup window Tube Library tab ...

Page 98: ...t to the restrictions on the title page of this CPI document CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C Page 3C 29 3C 7 1 Tube Selection Tube Setup Cont Figure 3C 7a PC GenWare Figure 3C 7b Touchscreen GenWare Tube Selection Tube Setup window Tube Settings tab ...

Page 99: ...o the restrictions on the title page of this CPI document Page 3C 30 CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C 3C 7 1 Tube Selection Tube Setup Cont Figure 3C 8a PC GenWare Figure 3C 8b Touchscreen GenWare Tube Selection Tube Setup window kW Ratings at 100ms tab ...

Page 100: ...o the restrictions on the title page of this CPI document CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C Page 3C 31 3C 7 1 Tube Selection Tube Setup Cont Figure 3C 9a PC GenWare Figure 3C 9b Touchscreen GenWare Tube Selection Tube Setup window Filament Parameters tab ...

Page 101: ...itle page of this CPI document Page 3C 32 CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C 3C 7 1 Tube Selection Tube Setup Cont Figure 3C 10 GenWare Tube Selection window Anode Heating tab Note In touchscreen GenWare the Anode Heating function is included in the Tube Settings tab see figure 3 7b ...

Page 102: ...Low Speed Max SF Power kW Sets the maximum small focus low speed kW limit 100 ms MAX LF KW LS Low Speed Max LF Power kW Sets the maximum large focus low speed kW limit 100 ms MAX KV Max Tube Voltage kV Sets the maximum kV allowed SF STANDBY Small Focus Standby Current A Sets the small focus standby filament current The required value should be obtained from the X ray tube data sheets LF STANDBY La...

Page 103: ... or decreasing the kW limits will shift the entire curve up or down proportionately to the percentage kW change Use these steps to select the desired tube type Step Action membrane console Action PC GenWare Action Touchscreen GenWare 1 From the GENERATOR SETUP menu select GEN CONFIGURATION Select Tube Selection from the Setup menu or use the tube setup button on the GenWare toolbar Press the butto...

Page 104: ...e frequency via a zero crossing detector on the generator interface board Therefore for units fitted with a low speed starter the generator automatically derates the 60 Hz tube ratings for 50 Hz operation if required PLEASE DO NOT CHANGE ANY DEFAULTS UNLESS THE IMPACT OF THOSE CHANGES IS CLEARLY UNDERSTOOD INITIAL CALIBRATION SHOULD BE PERFORMED USING THE DEFAULT VALUES NOTE BEFORE CHANGING X RAY ...

Page 105: ...limit via the Max LF Power kW dialog box under High Speed 7 Select the Tube Settings tab Select the Tube Settings tab 8 Select MAX KV Use the or buttons to set the maximum allowable kV Set the maximum allowable kV via the Max Tube Voltage kV dialog box Set the maximum allowable kV via the Max Tube Voltage kV dialog box 9 Press Select the Filament Parameters tab Select the Filament Parameters tab S...

Page 106: ...cus mA via the Max SF Current mA dialog box Set the maximum small focus mA via the Max SF Current mA dialog box 16 Select the Anode Heating tab 17 Select ANODE HU WARNING Use the or buttons to set desired anode HU warning Set the desired anode HU warning via the Anode Warning dialog box Set the desired anode HU warning via the Anode Warning dialog box 18 Select ANODE HU LIMIT Use the or buttons to...

Page 107: ... Ch 901476 04 Rev C 3C 7 1 Tube Selection Tube Setup Cont TUBE SELECTION TUBE 1 DEFAULT SELECTED TUBE SELECTED TUBE SPEED MAX SF KW LS MAX LF KW LS MAX KV SF STANDBY LF STANDBY SF MAX LF MAX FIL BOOST FIL PREHEAT MAX SF MA ANODE HU WARNING ANODE HU LIMIT GENERATOR LIMITS DEFAULT SELECTED MAX KW MAX MA MIN MA MAX MAS ROTOR BOOST Table 3C 3 X ray tube and generator parameter worksheet ...

Page 108: ...h 901476 04 Rev C Page 3C 39 3C 7 2 Generator Limits The GENERATOR LIMITS function allows setting of the generator output limits defined below The GENERATOR LIMITS menu for the membrane console is shown below GENERATOR LIMITS MAX KW 32 ROTOR BOOST 1800 MS MAX MA 320 MIN MA 10 MAX MAS 500 EXIT Figure 3C 11a PC GenWare Figure 3C 11b Touchscreen GenWare Generator Limits window ...

Page 109: ...A Sets the maximum generator mA limit MIN MA Min Generator Current mA Sets the minimum generator mA limit MAX MAS Max Generator Current Time mAs Sets the maximum generator mAs limit ROTOR BOOST This function is not available in GenWare Sets the low speed starter boost time in milliseconds The range is 1000 ms 1 sec to 4000 ms 4 sec adjustable in 100 millisecond increments BEFORE MAKING ANY CHANGES...

Page 110: ... kW via the Max Generator Power kW dialog box Set the maximum kW via the Max Generator Power kW dialog box 18 Select MAX MA Use the or buttons to set the maximum mA Set the maximum mA via the Max Generator Current mA dialog box Set the maximum mA via the Max Generator Current mA dialog box 2 Select MIN MA Use the or buttons to set the minimum mA Set the minimum mA via the Min Generator Current mA ...

Page 111: ...of the image receptors to be programmed as defined in the table following the example menu screens The RECEPTOR SETUP menus for the membrane console are shown below MENU 1 RECEPTOR SETUP sym TUBE 1 TOMO BUT 2500 MS RECEPTOR SYM sym INTERFACE OPTS 0 MEMORY DEF TOMO NO EXIT Note The INTERFACE OPTS function is available only on CMP200 DR generators MENU 2 RECEPTOR SETUP sym SF LF SWITCH MAN DEFAULTS ...

Page 112: ...04 Rev C Page 3C 43 3C 7 3 Receptor Setup Cont MENU 3 RECEPTOR SETUP sym RAD HANG 10 SEC RETURN NOTE THE DEFAULTS SELECTION IN MENU 2 IS ONLY AVAILABLE IF MEMORY IN MENU 1 WAS SET TO DEF RECEPTOR MENUS 4 AND 5 FOLLOWING ARE ONLY ACCESSIBLE IF DEFAULTS IS ENABLED MENU 4 RECEPTOR SETUP sym DEFAULTS TECHNIQUE AEC LEFT FIELD YES FOCUS SMALL CENTER FIELD YES FILM SCREEN 1 RIGHT FIELD YES ...

Page 113: ...the title page of this CPI document Page 3C 44 CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C 3C 7 3 Receptor Setup Cont MENU 5 RECEPTOR SETUP sym DEFAULTS KV 75 DENSITY 0 MA 320 MS 50 Figure 3C 12a PC GenWare Figure 3C 12b Touchscreen GenWare Receptor Setup window Receptor Properties tab ...

Page 114: ...osure is subject to the restrictions on the title page of this CPI document CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C Page 3C 45 3C 7 3 Receptor Setup Cont Figure 3C 13a PC GenWare Figure 3C 13b Touchscreen GenWare Receptor Setup window AEC tab ...

Page 115: ...4a PC GenWare Figure 3C 14 Touchscreen GenWare Receptor Setup window Receptor Defaults tab Definitions of RECEPTOR SETUP menu items FUNCTION MEMBRANE CONSOLE FUNCTION GenWare DESCRIPTION TUBE Receptor Enable checkbox This function allows the receptor to be disabled Membrane console NONE Disables the currently selected receptor 1 Enables the currently selected receptor GenWare Receptor Enable Enabl...

Page 116: ...layed when that receptor is re selected NO off The selected receptor will not remember the last techniques used on that receptor The techniques used will be the same as last used on the previous receptor DEF default The techniques used for that receptor will be as programmed See receptor setup menus 3 and 4 membrane console or the Receptor Defaults tab GenWare TOMO Tomo Enables or disables tomogra...

Page 117: ...ndow of the LED display during AEC operation MAS Allows the operator to adjust the AEC backup mAs not to exceed preset AEC backup mAs ms values or system limits The mAs value will be displayed in the time window of the LED display during AEC operation MS Allows the operator to adjust the AEC backup ms not to exceed preset AEC backup mAs ms values or system limits The ms value will be displayed in ...

Page 118: ...mAs Defaults to mAs mode AEC Defaults to AEC mode FOCUS Focus Defines which focus will be defaulted to when a receptor is selected Options are SMALL or LARGE FILM SCREEN Film Screen Defines which film screen will be defaulted to when a receptor is selected and AEC enabled Options are film screen 1 2 or 3 membrane console or I II or III GenWare LEFT FIELD CENTER FIELD RIGHT FIELD Fields Defines whi...

Page 119: ...CTION MEMBRANE CONSOLE FUNCTION GenWare DESCRIPTION MS Time ms Selects the default ms DENSITY Density Selects the default density If the image receptor defaults are changed please record the original defaults in a copy of the following table IMAGE RECEPTOR DEFAULT SETTINGS FUNCTION RECEPTO R 1 RECEPTO R 2 RECEPTO R 3 RECEPTO R 4 RECEPTO R 5 RECEPTO R 6 TECHNIQUE FOCUS FILM SCREEN LEFT FIELD CENTER...

Page 120: ...e toolbar to access the Receptor Setup utility 2 Select the Receptor Properties tab Select the Receptor Properties tab 3 Select the first receptor to be programmed Select the first receptor to be programmed Select the first receptor to be programmed 4 Select TUBE Toggle the button to select NONE or 1 Check the Receptor Enable checkbox to enable the selected receptor Check the Receptor Enable check...

Page 121: ...sign the desired AEC channel to the selected receptor or to disable AEC operation on that receptor Select the AEC channel to be assigned to the selected receptor or disable AEC operation on that receptor via the AEC Channel dialog box Select the AEC channel to be assigned to the selected receptor or disable AEC operation on that receptor via the AEC Channel dialog box 17 Press Select the Receptor ...

Page 122: ...the center and right fields Repeat the previous step for the center and right fields 24 Press 25 Select KV MA MS and DENSITY Use the or buttons to select the default kV mA ms and density respectively Select the default kV mA ms and density via the Voltage kV Current mA Time ms and Density dialog boxes respectively Select the default kV mA ms and density via the Voltage kV Current mA Time ms and De...

Page 123: ... of this CPI document Page 3C 54 CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C 3C 7 4 I O Configuration Cont INPUTS sym INTERLOCK 1 _ _ _ _ STANDBY STATE INTERLOCK 2 _ _ _ _ BUCKY 1 RDY _ _ _ _ BUCKY 2 RDY _ _ _ _ OUTPUTS sym BUCKY 1 START _ _ _ _ STANDBY STATE BUCKY 2 START _ _ _ _ ROOM LIGHT _ _ _ _ ...

Page 124: ...re is subject to the restrictions on the title page of this CPI document CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C Page 3C 55 3C 7 4 I O Configuration Cont Figure 3C 15a PC GenWare Figure 3C 15b Touchscreen GenWare Receptor Setup window Inputs tab ...

Page 125: ... items FUNCTION MEMBRANE CONSOLE FUNCTION GenWare DESCRIPTION TUBE THERMAL SW Tube Thermal Switch Programs the thermal switch input at J7 1 and J7 2 on the H V auxiliary board DOOR ITLK Room Door Interlock Programs the door interlock input at J4 9 and J4 10 on the H V auxiliary board INTERLOCK 1 Interlock 1 Programs the interlock 1 input at J2 3 and J2 4 on the H V auxiliary board INTERLOCK 2 Inte...

Page 126: ...e or inactive during various states of the generator Inactive inputs are ignored unused inputs should normally be programmed to be inactive Outputs may be programmed such that the relay connected to the selected output is energized or de energized during various states of the generator Unused outputs should normally be programmed to be de energized The inputs and outputs must be programmed separat...

Page 127: ...l be disabled if BKY 1 START is set to low for all states The example below shows a TYPICAL input configuration TUBE THERMAL SW 1 STANDBY STATE shown low inactive 2 PREP STATE shown high active 3 GEN RDY STATE shown high active 4 RAD EXP STATE shown high active 1 2 3 4 CMP200_I O CDR Figure 3C 17 Example of input states GenWare On the Inputs and Outputs tabs the generator states are shown above th...

Page 128: ...g with an X or unchecking the Standby column to the right of Tube Thermal Switch For the Tube Thermal Switch input identify the first state that can be programmed This is the Standby state Enable or disable the Tube Thermal Switch input during the standby state by checking with an X or unchecking the Standby column to the right of Tube Thermal Switch 4 Repeat the previous step for each state Repea...

Page 129: ... be programmed Use the Receptor tabs on the Receptor Setup window Select the next receptor to be programmed Use the Receptor buttons on the Receptor Setup window 10 Program all inputs and outputs for the selected receptor 11 When finished programming all receptors exit to the GEN CONFIGURATION menu The input and output programming should be recorded in a copy of the table below This will provide a...

Page 130: ...C 7 5 AEC Setup The AEC SETUP menus allow programming of AEC parameters for each AEC channel The AEC SETUP menus for the membrane console are shown below MENU 1 AEC SETUP CHANNEL 1 CHAMBER TYPE ION LEFT FIELD YES FILM SCREEN 1 YES CENTER FIELD YES FILM SCREEN 2 YES RIGHT FIELD YES FILM SCREEN 3 YES EXIT MENU 2 Do not adjust these values at this time AEC SETUP R FIELD COMP 0 C FIELD COMP 0 L FIELD ...

Page 131: ...sclosure is subject to the restrictions on the title page of this CPI document Page 3C 62 CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C 3C 7 5 AEC Setup Cont Figure 3C 18a PC GenWare Figure 3C 18b Touchscreen GenWare AEC Setup Calibration window ...

Page 132: ...AEC channel display shows which receptors are programmed for the selected AEC channel Definitions of AEC SETUP menu items applicable to the initial AEC setup FUNCTION MEMBRANE CONSOLE FUNCTION GenWare DESCRIPTION CHANNEL Channel Number Selects the AEC channel to be programmed LEFT FIELD CENTER FIELD RIGHT FIELD A graphic depicting the AEC chamber fields Enables or disables the ability to select th...

Page 133: ...Solid State Solid state chamber Apelem Apelem FILM SCREEN 1 FILM SCREEN 2 FILM SCREEN 3 Film Screen Active Enables or disables the ability to select film screen 1 film screen 2 or film screen 3 Membrane console YES The selected film screen is enabled NO The selected film screen is disabled GenWare Checking 1 2 or 3 under Film Screen Active enables that film screen R FIELD COMP C FIELD COMP L FIELD...

Page 134: ...d on the graphic under Fields to enable disable that field Black indicates that the selected field is disabled green indicates that the selected field is enabled Click the left field on the graphic under Fields to enable disable that field Black indicates that the selected field is disabled green indicates that the selected field is enabled 5 Repeat the above for the CENTER and RIGHT fields Repeat...

Page 135: ... for C Field Comp and L Field Comp 13 Repeat the applicable steps in this section for the remaining AEC channels Repeat the applicable steps in this section for the remaining AEC channels Repeat the applicable steps in this section for the remaining AEC channels 14 Press and EXIT as required to return to the GEN CONFIGURATION menu 3C 7 6 AEC Calibration Refer to chapter 3D 3C 7 7 Tube Calibration ...

Page 136: ...t with small Under Focus select the desired focal spot to calibrate small or large Start with small 4 Press and hold the X RAY button or use the optional hand switch to begin the calibration procedure Press and hold the X RAY button or use the optional hand switch to begin the calibration procedure Press and hold the X RAY button or use the optional hand switch to begin the calibration procedure 5...

Page 137: ...ORMALLY BE USED 3C 9 0 DAP INTERFACING 3C 9 1 DAP Compatibility The CMP 200 series generator when equipped with the DAP option is compatible with the DAP devices listed in section 3C 10 2 The correct DAP device must be selected in the DAP SETUP menu as described in 3C 10 2 in order to ensure device compatibility The DAP chamber when fitted with the proper interconnect cable plugs directly into the...

Page 138: ...to the generator must be as per 3C 9 1 3 Route the DAP interconnect cable through one of the access slots at the upper rear of the generator and then route the cables toward the generator control board Secure the cable to the lip on the inside of the cable access slot using tie wraps or equivalent fasteners 4 Plug the DAP cable into J4 on the generator control board Tighten the screw locks on the ...

Page 139: ...rvice Manual Ch 901476 04 Rev C 3C 10 0 DAP SETUP 3C 10 1 DAP SETUP Menu The DAP SETUP menus allow setup and calibration of the DAP device The DAP SETUP menus for the membrane console are shown below MENU 1 DAP SETUP DAP DAP SETUP DAP ON DAP PRINTER DPU414 DEVICE TYPE 1 0 CAL VALUE 1 1 00 TEST VALUE 1 300 EXIT MENU 2 DAP RESET TEST PRINT EXIT DAP 0mGycm2 PRINT RESET TEST ...

Page 140: ...osure is subject to the restrictions on the title page of this CPI document CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C Page 3C 71 3C 10 1 DAP SETUP Menu Cont Figure 3C 19a PC GenWare Figure 3C 19b Touchscreen GenWare DAP Setup and display windows ...

Page 141: ... DAP reading to be calibrated by adjusting this parameter TEST VALUE 1 Test Value 1 A numeric value supplied by the DAP device manufacturer that represents the number of pulses generated by the DAP device during TEST mode Typical terms used by DAP device manufacturers for this function are Test Pulses Test Value or Test Count but other names may be used The generator counts the number of pulses ge...

Page 142: ...AP function is ON PRINT This function is not available in GenWare Prints a DAP label The printer will print the date and time near the top of the label and the accumulated Dose Area Product mGycm2 near the middle of the label This information is retrieved from the generator at the time the label is printed Several headings are also printed on the labels the corresponding patient information must b...

Page 143: ...elect the desired DAP 1 device via the Device Type 1 dialog box Select the desired DAP 1 device via the DAP Device Type 1 dialog box 4 Select TEST VALUE 1 Use the or buttons to enter the test value for DAP device 1 Select the test value for DAP device 1 via the Test Value 1 dialog box Select the test value for DAP device 1 via the Test Value 1 dialog box 5 Select DAP PRINTER Toggle the button to s...

Page 144: ...or is to carefully make a dose measurement at a given distance from the X ray source The next step is to expose a test film at the same distance from the X ray source as the dose measurement that was just made The dose area product is calculated by multiplying the measured dose in mGy by the exposed area of the film in cm2 This gives the actual dose area product in mGycm2 After the reference dose ...

Page 145: ...n the title page of this CPI document Page 3C 76 CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C 3C 11 3 DAP Calibration Procedure TUBE 1 CTM TYPICAL SETUP FOR DAP CALIBRATION FILE DAP CDR TUBE 2 DAP chamber 1 DAP chamber 2 Dosimeter plane and film plane 70 cm 20 cm Figure 3C 20 DAP setup ...

Page 146: ...or other non film image sensor the image pickup plane must be at the same location as the dosimeter was in step 8 THE IMPORTANCE OF THIS STEP CANNOT BE OVERSTATED THE IRRADIATED AREA MEASUREMENT MUST BE MADE AT A POINT THAT IS THE SAME DISTANCE FROM THE X RAY SOURCE AS THE DOSE WAS MEASURED AT 9 Ensure that the collimator field at the measurement plane is smaller than the active area of the image ...

Page 147: ...e table 3C 4 step 4 Record the percentage error in step 5 of the table 16 If the displayed DAP reading does not meet the required accuracy increase or decrease CAL VALUE 1 membrane console or Calibration Value DAP Device Type 1 for GenWare by the same percentage as the percentage error 17 Repeat steps 7 to 18 until the required accuracy is obtained Make as many copies of table 3C 4 as required to ...

Page 148: ..._______ mGy 2 Measure and record the exposed area of the film Length X Width _____________ Length cm _____________ Width cm Calculate the exposed area in cm2 length X width _____________ Area cm2 3 Multiply the dose in mGy step 1 X the area in cm2 step 2 This will yield the actual dose area product in mGycm2 _____________ DAP mGycm2 4 Record the DAP in mGycm2 as displayed on the console __________...

Page 149: ...R X 0 00873 0 203 mGy _____________ mGy 2 Measure and record the exposed area of the film Length X Width _____________ Length cm _____________ Width cm Calculate the exposed area in cm2 length X width _____________ Area cm2 3 Multiply the dose in mGy step 1 X the area in cm2 step 2 This will yield the actual dose area product in mGycm2 _____________ DAP mGycm2 4 Record the DAP in mGycm2 as display...

Page 150: ...0873 0 203 mGy ____0 203____ mGy 2 Measure and record the exposed area of the film Length X Width ____13 6_____ Length cm ____13 2_____ Width cm Calculate the exposed area in cm2 length X width ___179 52____ Area cm2 3 Multiply the dose in mGy step 1 X the area in cm2 step 2 This will yield the actual dose area product in mGycm2 ____36 44____ DAP mGycm2 4 Record the DAP in mGycm2 as displayed on t...

Page 151: ...of the control console Refer to the figure Rear of control console in chapter 2 for the location of this connector If the data link connector is not available i e on units without a CPI supplied console the computer running PC GenWare must be connected to J3 on the generator control board as described below A special serial cable with a 9 pin female D connector on one end and an RJ45 ethernet styl...

Page 152: ...o each image receptor button Also allows receptor symbols to saved to a USB flash drive and saved receptor symbols to be downloaded from a USB flash drive Touch Screen Setup Allows for the setting of specific console operating parameters Sets up the serial communication ports on the touchscreen console Sets the specific customer code for graphical user interfaces skin Sets the screen saver interva...

Page 153: ...d 2 Press 1 9 7 3 in sequence to continue This is the factory default service password and allows access to all of the functions listed above Press Clear to cancel an incorrect password Press Cancel to return to the main menu Press Accept to access the system utilities menu After a brief delay the system utilities menu figure 3C 24 will be displayed The message Access Denied indicates that an inco...

Page 154: ...amming 3C Use and disclosure is subject to the restrictions on the title page of this CPI document CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C Page 3C 85 3C 13 1 Accessing the Utilities Menu Cont Figure 3C 23 Password window ...

Page 155: ...re proceeding A good understanding of the terminology and APR menu structures is needed to make APR changes Use these steps to access the APR editor function Step Action 1 From the system utilities menu figure 3C 24 press APR Editor A screen similar in appearance to the normal operating screen will be displayed figure 3C 25 However as a reminder that you are in APR editor mode the word APR EDITOR ...

Page 156: ... VARIATIONS MAY EXIST IN COLOR SCHEME AND GRAPHIC STYLES SKINS TO SUIT SPECIFIC CUSTOMER REQUIREMENTS NOTE When a region of interest i e SKULL is selected a pop up menu will appear similar to that in normal APR mode In addition to new Add Edit and Delete buttons a Move Up and Move Down button will be displayed The Move Up and Move Down buttons allow the items in a menu or submenu to be rearranged ...

Page 157: ...er APR items within that menu or submenu if applicable 4 Press BACK when finished changing APR items in that menu submenu This may need to be done more than once to return to the top APR menu for the selected region of interest A pop up window will display asking if you wish to save the changes Press YES to save the changes CANCEL cancels the changes NOTE When editing or adding an APR item menu it...

Page 158: ...splayed Press ENTER when finished To delete an APR item Step Action 1 Select the APR item to be deleted The selection will be highlighted 2 Press Delete A pop up window will display asking if you are sure you want to delete this item Press YES to delete the item NO cancels the deletion To add an APR item Step Action 1 Select the appropriate location to add the APR item An APR item may be added dir...

Page 159: ...PR item To add edit or delete a procedural item NOTE A procedural item has only one submenu which may only contain APR items A procedure item will automatically select the next APR item on its list when the PREP or EXPOSE buttons are released NOTE A menu item has one or more submenus which may include other menu items procedural items and or APR items APR items contained within a menu must be sele...

Page 160: ... items for that procedural item as per previous steps To add edit or delete a menu item Step Action 1 To delete a menu item follow the steps in To delete an APR item Doing so will also delete the submenu associated with that menu item 2 To edit a menu item follow the steps in To edit change the name of an APR item 3 To add a menu item follow steps 1 to 3 in To add an APR item except select APR Men...

Page 161: ...enu press APR Backup Restore A pop up window figure 3C 26 will display showing the available backup files and the factory default APR files in various languages Pressing Close will exit the backup and restore menu 2 Refer to the applicable subsections following for the procedures to back up the current APR data to restore saved APR data and to upload and download APR files to and from a USB flash ...

Page 162: ...t the backup was successful Press OK to continue To restore backed up APR data Step Action 1 Select the APR data file to be restored The selection will be highlighted 2 Press Restore 3 After a brief delay a pop up window will display indicating that restore was successful Press OK To delete an APR data file Step Action 1 Select the APR data file to be deleted The selection will be highlighted 2 Pr...

Page 163: ...er utility allows APR files on the touchscreen to be saved to a USB flash drive or saved APR files on a USB flash drive to be downloaded to the touchscreen 2 In order to use this feature a USB flash drive is required Connect the USB flash drive to USBA on the rear of the touchscreen console and press After a brief auto detection sequence where the touchscreen looks for the USB flash drive the USB ...

Page 164: ... When finished press Close to exit 3C 13 4 Date Time Setup Use these steps to perform the date and time setup Step Action 1 From the system utilities menu press Date Time Setup A pop up window that allows setting of the date and time will display figure 3C 28 2 TO SET THE YEAR Press the up or down arrows adjacent to Year to select the desired year The selected year will display to the left of the ...

Page 165: ... to the right of Minute to select the desired minute The selected minute will display to the left of the up down selection buttons The current time will be displayed under Current Time 7 Press Apply to apply the current date and time settings without exiting the date and time menu Pressing OK will apply the current settings and return to the system utilities menu Cancel returns to the system utili...

Page 166: ...left side of the window 3 Select the image receptor button for which the symbol is to be changed The receptor numbers in figure 3C 29 correspond to the receptor numbers in GenWare and are shown for reference only For the CMP 200 series only receptors 1 to 5 are available 4 Select an appropriate symbol for the selected receptor from the symbols library The selected symbol will be highlighted 5 Pres...

Page 167: ... from the touchscreen to a USB flash drive select the desired file from the Touch Screen window and press Once the file has been successfully copied it will appear in the USB Device window 11 To copy receptor symbol files from a USB flash drive to the touchscreen select the desired file from the USB Device and press the Once the file has been successfully copied it will appear in the Touch Screen ...

Page 168: ...ional digital features Set up serial communication ports COM 1 and COM 2 on the touchscreen console Select the language for operator and error messages and graphics i e on buttons etc Select the generator type Select the screen saver interval Select the general and exposure volumes Select the LCD brightness Change the operator and service password Set the customer code Use these steps to access th...

Page 169: ... code assigned to each touchscreen on which the software is installed The License is a code specifically assigned to each touchscreen This enables options in the features tab Please consult the factory to obtain a new license code if it is desired to enable new features or to reinstall the existing license should the license code be accidentally overwritten The Customer Code is a unique code assig...

Page 170: ...rinter 4 Program the Data Link Port This selects the communication port for serial communication to a laptop for the Data Link function Note To use the Data Link function the Data Link port must be selected in the touchscreen setup menu to match the serial port in which the null modem cable is connected Note There are only two serial COM ports available for use on the touchscreen COM 1 and COM 2 T...

Page 171: ...ragging the slider left dimmer or right brighter This sets the brightness of the LCD display 11 Press OK to continue or CANCEL to return to the system utilities menu without making any changes If OK was pressed a pop up window will display asking if you wish to save the changes Press YES to save the changes Press NO to return to the system utilities menu CANCEL cancels the changes Features Use the...

Page 172: ...g if you wish to save the changes Press YES to save the changes Press NO to return to the system utilities menu CANCEL cancels the changes Passwords Use these steps to change the current operator and service passwords Step Action 1 From the touchscreen setup window select PASSWORDS 2 To change the operator password press the button to the right of the top operator password line A password window w...

Page 173: ... to the system utilities menu CANCEL cancels the changes BE SURE TO RECORD THE NEW SERVICE PASSWORD BEFORE CHANGING THE FACTORY DEFAULT PASSWORD IF THE NEW PASSWORD IS SUBSEQUENTLY LOST CONSULT THE FACTORY OR RE INSTALL THE TOUCHSCREEN SOFTWARE IN ORDER TO RESTORE THE FACTORY DEFAULT SERVICE PASSWORD 6 To change the service password press the button to the right of the top service password line A ...

Page 174: ... at the top left of the screen This will set up the touch sensitive area in that quadrant 4 Repeat the previous step for the four remaining targets 5 Another white screen will appear with an X enclosed by a box in the top left corner and a 10 second timer in the center of the display 6 Press the center of the target at the top left of the screen This will verify the touch sensitive area in that qu...

Page 175: ...ypes transfer APR data edit APR text perform setup and calibration functions upgrade generator software and for other minor functions Further documentation is included with PC GenWare A computer i e laptop and a 9 pin null modem cable with socket connectors female on both ends are required to run this software and interface to the generator NOTE PC GenWare should be closed before exiting the DATA ...

Page 176: ...nment Auto Position Symbols if applicable Step Action 1 From the system utilities menu press Configuration Backup Restore A pop up window figure 3C 33 will display showing the available backup files that are stored on the touchscreen console s internal CompactFlash card Pressing Close will exit the backup and restore menu 2 Refer to the applicable subsections following for the procedures to back u...

Page 177: ...up restore menu and the backed up file will be displayed in the Configuration Backup And Restore window To restore backed up receptor auto position symbols Step Action 5 Select the desired backup file from the configuration backup and restore menu The selection will be highlighted 6 Press Restore 7 A pop up window will briefly display indicating the file restoration status The file restoration is ...

Page 178: ...r utility allows the configuration files on the touchscreen to be saved to a USB flash drive or saved configuration files on a USB flash drive to be downloaded to the touchscreen 11 In order to use this feature a USB flash drive is required Connect the USB flash drive to USBA on the rear of the touchscreen console and press After a brief auto detection sequence where the touchscreen looks for the ...

Page 179: ...u to upgrade or restore from backup the firmware in your touchscreen console A USB flash drive or computer containing the upgrade original files and a USB cable are required to perform this upgrade NOTE PLEASE BACKUP ANY APR DATA TO A USB FLASH DRIVE BEFORE PERFORMING A TOUCHSCREEN FIRMWARE UPDATE PLEASE SEE APR BACKUP AND RESTORE APR USB FILE TRANSFER UTILITY IN THIS CHAPTER TOUCHSCREEN CONSOLE U...

Page 180: ...ecking for Available Updates screen will display It contains two windows Current Packets and Upgrade Packets see figure 3C 36 Select the desired packets from the Upgrade Packets window Packets that require upgrading will already be selected Press Next Note If no upgrade is available for the U boot packet it will not be available for selection This is done to prevent software corruption should the ...

Page 181: ...s will be shown on the Updating Touch Screen window Note In the event the upgrade should fail the details of the error will be displayed in red at the bottom of the screen and a pop up window will display asking if you would like to retry or abort the upgrade The cause of the failure should be determined before retrying the upgrade 6 Once the installation process is finished a pop up window will d...

Page 182: ...page of this CPI document CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C Page 3C 113 3C 13 10 Touchscreen Console Firmware Upgrade Restore Cont Figure 3C 37 Erasing Flash memory pop up window Step Action 7 Once the update is complete a pop up window will display indicating Upgrade Complete Press OK ...

Page 183: ...e Firmware Upgrade Restore Cont Figure 3C 38 Change the upgrade switch pop up window Step Action 8 The touchscreen will exit the Updating Touch Screen window and you will be prompted to Please change the upgrade switch back to normal operation mode before rebooting see figure 3C 38 Press the upgrade switch SW1 on the back of the touchscreen and then select OK The touchscreen will reboot and you wi...

Page 184: ...URE NOTE PLEASE ENSURE ALL RELEVANT UPGRADE FILES ARE SAVED IN AN APPROPRIATE LOCATION ON YOUR COMPUTER Step Action 1 Connect a host to device USB cable to any one of COM 1 to COM 4 on a laptop computer and to USBB on the back of the touchscreen and press SW1 on the back of the touchscreen Switch on the touchscreen 2 A System Information screen will display containing details of the firmware that ...

Page 185: ...tore Cont Step Action 4 A pop up window entitled ServerApp will open see figure 3C 40 Locate and select the desired upgrade file and press OK Note All upgrade files will have the cpm extension Figure 3C 40 CPI Touch Screen Updater ServerApp screen Step Action 5 Another pop up window will open entitled Select Communication Media figure 3C 41 Select USB from the Media Types section Do not alter the ...

Page 186: ...pgrade Restore Cont Figure 3C 41 CPI Touch Screen Updater Select Communication Media screen Step Action 6 Once the communication media is selected the file path version and media information will appear in the Server Information window of the CPI Touch Screen Updater 7 From the Upgrade Media Selection window select Upgrade via a USB to Computer Connection 8 The CPI Touch Screen Updater will read t...

Page 187: ...s subject to the restrictions on the title page of this CPI document Page 3C 118 CMP 200 X Ray Generator Service Manual Ch 901476 04 Rev C 3C 13 10 Touchscreen Console Firmware Upgrade Restore Cont Figure 3C 42 CPI Touch Screen Updater after Upgrade Media is selected ...

Page 188: ...he touchscreen console in the Checking for Available Updates screen Select the packets you wish to install by touching the box next to the packet such that a check is placed inside the box as shown in figure 3C 43 Please note that packets that require updating will already be selected Press NEXT Note If no upgrade is available for the U boot packet it will not be available for selection This is do...

Page 189: ...w NOTE IN THE EVENT THE UPGRADE SHOULD FAIL THE DETAILS OF THE ERROR WILL BE DISPLAYED IN RED AT THE BOTTOM OF THE SCREEN AND A POP UP WINDOW WILL DISPLAY ASKING IF YOU WOULD LIKE TO RETRY OR ABORT THE UPGRADE THE CAUSE OF THE FAILURE SHOULD BE DETERMINED BEFORE RETRYING THE UPGRADE 11 Once the installation process is finished a pop up window will display stating It is very important that you do n...

Page 190: ...pgrade is complete a pop up window will display indicating Upgrade Complete Press OK Figure 3C 45 Change the upgrade switch pop up window Step Action 13 The touchscreen will exit the Updating Touch Screen window and you will be prompted to Please change the upgrade switch back to normal operating mode before rebooting figure 3C 45 Press the upgrade switch SW1 on the back of the touchscreen console...

Page 191: ...ENERATOR SOFTWARE IS CORRUPTED OR A FACTORY DEFAULTS IS REQUIRED THE BACKUP FILE SHOULD BE STORED ON AN EXTERNAL STORAGE DEVICE SUCH AS A LAPTOP OR USB FLASH DRIVE NOTE ENSURE THERE IS AN EXTERNAL USB DEVICE CONNECTED TO THE TOUCHSCREEN CONSOLE USING ONE OF THE TWO AVAILABLE USBA PORTS AT THE REAR OF THE TOUCHSCREEN CONSOLE Figure 3C 46 Generator Configuration Backup and Restore utility Step Actio...

Page 192: ...card and will appear in the Touchscreen window To restore a previously saved backup file to the generator Note Backup files can only be restored from the touchscreen window If the desired backup file resides on a USB flash drive it must be copied to the touchscreen before restoration Please see To copy a backup file from a USB device 1 Select the desire backup file from the Touch Screen window 2 P...

Page 193: ...ion Backup and Restore Cont To delete a backup file Note Backup files can only be deleted from the Touch Screen window If you wish to delete a backup file stored on a USB flash drive copy it to the touchscreen first Please see To copy a backup file from a USB device 1 Select the desired file from the Touch Screen window 2 Press the button to delete the file from the touchscreen 3 The file will be ...

Page 194: ... Chambers 3D 7 3D 2 4 AEC Board 5 Field Ion Chambers 3D 9 3D 2 5 Precalibration Notes 3D 11 3D 2 6 Required Test Equipment 3D 11 3D 3 0 AEC CALIBRATION TABLE BUCKY 3D 12 3D 4 0 SHORT AEC TIME COMPENSATION 3D 24 3D 5 0 AEC DENSITY CALIBRATION 3D 25 3D 6 0 AEC CALIBRATION WALL BUCKY 3D 31 3D 7 0 AEC CALIBRATION MISC 3D 34 3D 8 0 AEC OVERVIEW AND BACKGROUND INFORMATION 3D 35 3D 8 1 Film Screen Respon...

Page 195: ...ATED AT THE FRONT OF THIS MANUAL EACH AEC BOARD HAS A CORRESPONDING AEC COMPATIBILITY MATRIX I E FOR AEC BOARD 734614 XX USE AEC COMPATIBILITY MATRIX SUP73461400 THE AEC COMPATIBILITY MATRIXES LIST THE AEC CHAMBERS PREAMPLIFIERS THAT EACH VERSION OF AEC BOARD IS COMPATIBLE WITH AND THEY ALSO SHOW THE I O PIN CONNECTIONS AND THEIR FUNCTIONS AS WELL AS RELATED NOTES This chapter contains background ...

Page 196: ...o J14 depending on the application Figure 3D 1 Dedicated solid state AEC board assembly 737992 NOTE WHEN PERFORMING THE INITIAL AEC SETUP CHAPTER 3C THE CHAMBER TYPE MUST BE SET TO ION FOR THIS BOARD AEC board input assignment examples only actual receptor assignments may vary Ch 1 J1 J11 Table Radiographic Bucky Ch 2 J2 J12 Vertical Wall Bucky Ch 3 J3 J13 Spot Film Device Ch 4 J4 J14 Aux Extra Bu...

Page 197: ...d Connector shell Table 3D 1 Pin outs for 6 pin circular connector J1 to J4 FUNCTION PIN Anode right refer to note below 1 Cathode right refer to note below 2 Anode middle 3 Cathode middle 4 Anode left refer to note below 5 Cathode left refer to note below 6 Ground 7 Table 3D 2 Pin outs for 7 pin in line connector J11 to J14 NOTE Jumpers JW1 to JW8 swap the left and right fields from J1 to J4 and ...

Page 198: ... Figure 3D 2 Dedicated ion chamber AEC board assembly 734614 AEC board input assignment examples only actual receptor assignments may vary Ch 1 J1 J11 Table Radiographic Bucky Ch 2 J2 J12 Vertical Wall Bucky Ch 3 J3 J13 Spot Film Device Ch 4 J4 J14 Aux Extra Bucky Digital Acquisition etc The following potentiometers are used for AEC gain adjustment R1 is used for channel 1 gain adjustment R2 is us...

Page 199: ...t refer to note below 2 Middle field select 3 Reset start 4 Chamber output 5 Right field select refer to note below 6 12 VDC output 7 12 VDC output 8 Ground 9 Table 3D 3 Pin outs for 9 pin D connector J11 to J14 NOTE Jumpers JW1 to JW8 swap the left and right fields on J11 to J14 as per the table below CHANNEL LEFT RIGHT FIELDS AS PER TABLE 3D 3 LEFT RIGHT FIELDS SWAPPED RELATIVE TO TABLE 3D 3 1 J...

Page 200: ...fitted with 9 pin D connectors J1 to J4 Figure 3D 3 Dedicated ion chamber AEC board assembly 737998 AEC board input assignment examples only actual receptor assignments may vary Ch 1 J1 Table Radiographic Bucky Ch 2 J2 Vertical Wall Bucky Ch 3 J3 Spot Film Device Ch 4 J4 Aux Extra Bucky Digital Acquisition etc The following potentiometers are used for AEC gain adjustment R11 is used for channel 1 ...

Page 201: ...CTION PIN NOTE Not used 1 Left field select refer to note below 2 See note below Middle field select 3 Reset start 4 Chamber output 5 Right field select refer to note below 6 See note below 12 VDC output 7 12 VDC output 8 Ground 9 Table 3D 5 Pin outs for 9 pin D connector J1 to J4 NOTE Jumpers JW1 to JW8 swap the left and right fields on J1 to J4 as per the table below CHANNEL LEFT RIGHT FIELDS AS...

Page 202: ...ous three of five field ion chambers as per AEC compatibility matrix SUP73938900 This board is fitted with 15 pin D connectors J1 and J2 J5 J1 J2 CPI CANADA INC 3 OF 5 FIELD ION AEC BOARD JW7 JW8 R11 R12 JW5 JW6 Figure 3D 4 Three of five field ion chamber AEC board assembly 739389 AEC board input assignment Ch 1 J1 Ch 2 J2 The following potentiometers are used for AEC gain adjustment R11 is used f...

Page 203: ...t 4 Chamber output 5 Right field select refer to note below 6 See note below 12 VDC output 7 12 VDC output 8 Ground 9 Not used 10 Portrait 11 Not used 12 Inverted 13 Not used 14 Not used 15 Table 3D 6 Pin outs for 15 pin D connector J1 and J2 NOTE Jumpers JW5 to JW8 swap the left and right fields on J1 and J2 as per the table below CHANNEL LEFT RIGHT FIELDS AS PER TABLE 3D 6 LEFT RIGHT FIELDS SWAP...

Page 204: ... positioned as they will be in actual use of the X ray room During AEC calibration always ensure that the central ray is centered relative to the image receptor Before placing the absorbers ensure that the collimator is opened sufficiently to irradiate ALL fields on the AEC pickup device Ensure that the absorber is positioned to fully cover the X ray field The absorber must extend a minimum of 3 8...

Page 205: ...RATION TABLE BUCKY O T BUCKY CTM WALL BUCKY TYPICAL TABLE BUCKY IMAGE RECEPTOR Grid AEC Chamber FILE ML_IMREC Cassette Tray Absorber 40 in 100cm SID Figure 3D 5 Equipment setup for table Bucky AEC calibration The AEC CALIBRATION menus that relate to kV breakpoint calibration for the membrane console are shown below AEC CALIBRATION FILM SCREEN 1 DENSITY SETUP FILM SCREEN 2 FILM SCREEN 3 EXIT ...

Page 206: ...ct to the restrictions on the title page of this CPI document CMP 200 Service Manual Ch 901476 05 Rev A Page 3D 13 3D 3 0 AEC CALIBRATION TABLE BUCKY Cont AEC CAL F S1 50KV 84 0 85KV 42 8 55KV 78 0 95KV 38 0 65KV 66 0 75KV 54 0 AEC CAL F S1 110KV 34 0 130KV 28 0 ...

Page 207: ...ADJUST ALL SHORT AEC EXPOSURE TIME COMPENSATION POTS TO ZERO BY TURNING EACH OF THESE POTENTIOMETERS FULLY CLOCKWISE THESE ARE MULTI TURN POTENTIOMETERS AND MUST BE TURNED BY AS MUCH AS 25 TURNS TO REACH THE ZERO OHMS LIMIT FAILURE TO PRESET THESE POTS WILL RESULT IN DIFFICULTY IN PERFORMING AEC CALIBRATION 1 Set up the X ray tube stand as shown in figure 3D 5 2 Align the tube stand and table Buck...

Page 208: ...eceptor Properties tab set Memory to off for each image receptor This will ensure that the next receptor being calibrated will not remember the techniques from the previous receptor The Memory function may be reset as desired after AEC calibration is completed In the Receptor Setup window under the Receptor Properties tab set Memory to off for each image receptor This will ensure that the next rec...

Page 209: ... THE X RAY TUBE USE CAUTION WHEN REPEATING EXPOSURES AS THIS MAY QUICKLY OVERLOAD THE X RAY TUBE MOST X RAY TUBE MANUFACTURERS RECOMMEND NO MORE THAN TWO HIGH SPEED STARTS PER MINUTE NOTE BE SURE TO USE THE SAME CASSETTE FOR EACH EXPOSURE AT THAT FILM SPEED FILM SPEED mAs 75 kV 100 16 200 8 400 4 800 2 Table 3D 7 Film speed vs mAs 75 kV The mAs values noted in the above table represent the approxi...

Page 210: ...djust the required gain potentiometer on the AEC board while taking exposures until the mAs noted in the previous step is obtained 17 Load a test cassette with fresh film and install it in the image receptor Using the same technique as in the previous step expose the film and develop it 18 Measure the optical density The desired value should have been previously recorded in a copy of table 3D 11 1...

Page 211: ...d to scroll back and forth between AEC CAL menu 1 and AEC CAL menu 2 using the and buttons in order to access the required breakpoints 28 Select the 55KV breakpoint Click in the 55 kV dialog box under Film Screen Cal This will set the generator kV demand to 55 kV Touch the 55 kV up or down buttons under Film Screen Calibration This will set the generator kV demand to 55 kV 29 Make an exposure and ...

Page 212: ...speed film screen Break point Absorber mAs Generator mA Generator BUT mAs 75 kV knee pt 20 cm H2O 16 mAs 320 mA 320 mAs MAX 55 kV 15 cm H2O 25 mAs 320 mA 320 mAs MAX 50 kV 15 cm H2O 40 mAs 320 mA 320 mAs MAX 65 kV 15 cm H2O 10 mAs 320 mA 320 mAs MAX 110 kV 25 cm H2O 6 3 mAs 200 mA 320 mAs MAX 130 kV 25 cm H2O 5 mAs 200 mA 320 mAs MAX 85 kV 20 cm H2O 10 mAs 320 mA 320 mAs MAX 95 kV 20 cm H2O 5 mAs ...

Page 213: ...ed film screen Break Point Absorber mAs Generator mA Generator BUT mAs 75 kVp knee pt 20 cm H2O 2 mAs 100 mA 120 mAs MAX 55 kVp 15 cm H2O 3 2 mAs 100 mA 120 mAs MAX 50 kVp 15 cm H2O 5 mAs 100 mA 120 mAs MAX 65 kVp 15 cm H2O 1 25 mAs 100 mA 120 mAs MAX 110 kVp 25 cm H2O 0 8 mAs 100 mA 120 mAs MAX 130 kVp 25 cm H2O 0 63 mAs 100 mA 120 mAs MAX 85 kVp 20 cm H2O 1 25 mAs 100 mA 120 mAs MAX 95 kVp 20 cm...

Page 214: ...LM SCREEN 1 SPEED 1 BK POINT 75 kV mAs CAL NO O D 2 BK POINT 55 kV mAs CAL NO O D 3 BK POINT 50 kV mAs CAL NO O D 4 BK POINT 65 kV mAs CAL NO O D 5 BK POINT 110 kV mAs CAL NO O D 6 BK POINT 130 kV mAs CAL NO O D 7 BK POINT 85 kV mAs CAL NO O D 8 BK POINT 95 kV mAs CAL NO O D FILM SCREEN 1 SPEED 1 BK POINT 75 kV mAs CAL NO O D 2 BK POINT 55 kV mAs CAL NO O D 3 BK POINT 50 kV mAs CAL NO O D 4 BK POI...

Page 215: ...3D 22 3D 3 0 AEC CALIBRATION TABLE BUCKY Cont FILM SCREEN 1 SPEED 1 BK POINT 75 kV mAs CAL NO O D 2 BK POINT 55 kV mAs CAL NO O D 3 BK POINT 50 kV mAs CAL NO O D 4 BK POINT 65 kV mAs CAL NO O D 5 BK POINT 110 kV mAs CAL NO O D 6 BK POINT 130 kV mAs CAL NO O D 7 BK POINT 85 kV mAs CAL NO O D 8 BK POINT 95 kV mAs CAL NO O D Table 3D 9 Breakpoint calibration worksheet Cont ...

Page 216: ...mber into the 50 kV breakpoint 130 kV Unless special high kV techniques are used which require the 130 kV range simply enter the 110 kV calibration number into the 130 kV breakpoint 36 Repeat steps 9 to 35 for FILM SCREEN 2 except 1 Film screen 2 must be the next highest film speed after film screen 1 2 When calibrating the 75 kV breakpoint for film screen 2 DO NOT adjust the AEC board gain pot Do...

Page 217: ...ted such that the mAs is approximately the same as previously recorded step 4 7 Increase the mA again such as to decrease the AEC exposure time to approximately 6 ms but not less 8 Adjust the short AEC time compensation pot for the AEC channel being calibrated such that the mAs is approximately the same as it was in step 6 9 The short AEC time compensation adjustments affect the AEC calibration at...

Page 218: ...t to the restrictions on the title page of this CPI document CMP 200 Service Manual Ch 901476 05 Rev A Page 3D 25 3D 5 0 AEC DENSITY CALIBRATION The DENS SETUP menus for the membrane console are shown below DENS SETUP 8 7 6 5 62 EXIT DENS SETUP 4 50 3 37 2 25 1 12 ...

Page 219: ...3D Use and disclosure is subject to the restrictions on the title page of this CPI document CMP 200 Service Manual Ch 901476 05 Rev A Page 3D 26 3D 5 0 AEC DENSITY CALIBRATION Cont DENS SETUP 1 12 2 25 3 37 4 50 DENS SETUP 5 62 6 7 8 ...

Page 220: ... that was recorded at 0 density in table 3D 9 The relative mAs change per density step must be determined next To do this note the relative minimum and maximum mAs as determined above i e 50 at min density and 100 increase at max density then calculate the number of density steps and the number of density steps that will be required The relative mAs change between density steps will then be the mi...

Page 221: ...r 8 density steps the mAs increase is 12 5 per step as per the example calculation above For 5 minus density steps the mAs decrease is 10 per step and for 5 density steps the mAs increase is 20 per step DENSITY STEP CALIBRATION NUMBER 8 DENSITY HALF THE DOSE 8 DENSITY DOUBLE THE DOSE DENSITY STEP CALIBRATION NUMBER 5 DENSITY HALF THE DOSE 5 DENSITY DOUBLE THE DOSE 8 50 7 44 6 38 5 31 5 50 4 25 4 4...

Page 222: ...ust be disabled by setting them to This is done by using the button to scroll down until the symbol is displayed Determine the highest density minus step to be used If there will be unused density steps i e 8 7 6 these density steps must be disabled by setting them to 0 Determine the highest density minus step to be used If there will be unused density steps i e 8 7 6 these density steps must be d...

Page 223: ...step to be used If there will be unused density steps i e 8 7 6 these density steps must be disabled by setting them to 0 13 Select the highest density plus step that will be used i e 5 Use the or buttons to set the calibration number for that step to the desired relative density value example 99 this will give approximately double the density For the highest density plus step that will be used i ...

Page 224: ... Bucky is dedicated to chest radiography a focused grid with a 10 1 or 12 1 ratio should be used along with an SID of 72 in 180 cm If the wall Bucky will be used for conventional as well as chest radiography then two grids should ideally be used See the note on the next page A reasonable compromise if a single grid must be used is a 10 1 ratio 60 in 150 cm grid Use and disclosure is subject to the...

Page 225: ...focused grid will exhibit the following absorption when measured 5 in 13 cm from center At 72 in 180 cm absorption 18 At 40 in 100 cm absorption 40 A 12 1 ratio 60 in 150 cm focused grid will exhibit the following absorption when measured 5 in 13 cm from center At 72 in 180 cm absorption 20 At 40 in 100 cm absorption 50 A 10 1 ratio 72 in 180 cm focused grid will exhibit the following absorption w...

Page 226: ...ly calibrated film screens 1 Set up the X ray tube stand as shown in figure 3D 8 2 Align the tube stand and wall Bucky such that the central ray is centered relative to the image receptor 3 Open up the collimator to expose all three fields of the AEC pickup Ensure that the central ray remains centered relative to the image receptor 4 Place the absorber with thickness selected for 75 kV per table 3...

Page 227: ...D 17 Repeat steps 1 to 12 at the 40 in 100 cm SID position using the appropriate previously calibrated film screen 18 Verify the O D at a range of different kV s 19 Select the wall Bucky image receptor via the selector configured for the 72 in 180 cm SID 20 Calibrate the film screen assigned to this SID as per the table Bucky procedure The AEC calibration pot must not be readjusted as it was calib...

Page 228: ... kV Film screen response to kV is not linear Therefore compensation must be provided in order to maintain constant film density as kV is changed for different anatomical studies By selecting and calibrating various kV breakpoints the overall system response will be compensated such as to yield a constant film density Up to eight breakpoints per film screen combination are available The eight break...

Page 229: ...wo or more different film screen combinations all of which will require different exposure doses Using the slowest film screen combination the required film input dose will be determined Once this value is determined during AEC calibration the density calibration is performed to allow 100 double the dose and 50 half the dose values These are typical values and will determine the maximum required r...

Page 230: ...mple AEC setup worksheet on the next page FUNCTION RECEPTOR 1 RECEPTOR 2 RECEPTOR 3 Film Screen 1 2 3 Nominal optical density Grid ratio SID Min max kV range Density steps Density mAs dose change per step Chamber type Regulatory AEC dose requirements Is film processing maintained Assigned receptor name Are all cassettes similar Additional notes Additional notes Table 3D 11 AEC setup worksheet ALL ...

Page 231: ...2 RECEPTOR 3 Film Screen 1 Lanex reg Lanex reg Lanex reg 2 Lanex med Lanex chest 3 Nominal optical density 1 2 1 1 1 4 Grid ratio SID 12 1 8 1 10 1 Min max kVp range 60 120 65 140 80 110 Density steps 8 8 8 Density mAs dose change 12 5 12 5 12 5 per step 6 25 6 25 6 25 Chamber type Ion Solid state Ion Regulatory AEC dose requirements Yes Yes Yes Is film processing maintained Yes Yes Yes Assigned r...

Page 232: ... AEC Ch 3_____________________________ 4 Verify signal grounding for the AEC chamber The only electrical ground should be at the AEC board in the generator This applies to the ground braid shield for the AEC signal cable and to the ground return conductor s in the AEC signal cable CHECK 6 Before calibrating verify that the AEC system is functioning This includes the AEC chambers devices and the AE...

Page 233: ...anada Inc Use and disclosure is subject to the restrictions on the title page of this CPI document Page 3D 40 Rev A CMP 200 Service Manual Ch 901476 05 3D 9 3 AEC Chamber Installation Cont Figure 3D 11 AEC chamber installation ...

Page 234: ...RODUCTION 4 2 4 2 0 REQUIRED TEST EQUIPMENT FOR GENERATOR VERIFICATION 4 2 4 3 0 ACCEPTANCE TESTS BASIC FUNCTIONS 4 3 4 3 1 Console Tests 4 3 4 3 2 Low Speed Starter Verification 4 4 4 3 3 Dual Speed Starter Optional Verfication 4 4 4 4 0 ACCEPTANCE TESTS KV TIME MA AND MAS 4 5 4 5 0 ACCEPTANCE TESTS AEC 4 7 4 6 0 ACCEPTANCE TESTS DR INTERFACE 4 7 4 6 0 ACCEPTANCE TESTS DAP 4 8 4 8 0 ACCEPTANCE TE...

Page 235: ... PROCEDURES IN THIS CHAPTER REQUIRE THE PRODUCTION OF X RAYS TAKE ALL SAFETY PRECAUTIONS TO PROTECT PERSONNEL FROM X RADIATION WARNING 1 ALWAYS ENSURE THAT THE EQUIPMENT UNDER TEST AND ALL ASSOCIATED TEST EQUIPMENT IS PROPERLY GROUNDED 2 ENSURE THAT THE HIGH VOLTAGE CABLES ARE INTACT UNDAMAGED AND PROPERLY CONNECTED BEFORE ATTEMPTING EXPOSURES ENSURE THAT THE FOLLOWING ITEMS ARE COMPLETED PRIOR TO...

Page 236: ... lights for each receptor Note The technique select button used to select AEC mAs mA ms in steps 6 7 8 will only be functional if APR MODE has been disabled during generator configuration the technique select function is disabled if APR MODE is enabled This function is described in chapter 3C in the section UTILITY MENU under CONSOLE 6 Select an active radiographic receptor that has AEC programmed...

Page 237: ...heck 1 Connect a current probe to the common lead of the X ray tube stator Switch ON the console Press and hold the PREP button A 60 Hz waveform dropping to less than half amplitude after prep is complete 2 Measure the rotor boost time Should be approximately 1 5 sec 3 Use a strobe or reed tachometer and verify that the tube reaches operating speed at the end of boost Speed 3300 RPM 4 Switch OFF t...

Page 238: ...surements with this X ray generator Bandwidth limitations of the Dynalyzer will result in inaccurate mA measurements at mA values less than approximately 100 mA mA measurements should be made with an mA mAs meter connected to the mA test jacks on the HT tank Exposure times must be greater than 100 ms to ensure accurate measurements Warning Take all appropriate precautions when connecting the mA mA...

Page 239: ...STEPS CHECK THE MAXIMUM kV SETTING THAT HAS BEEN PROGRAMMED REFER TO TUBE SELECTION IN CHAPTER 3 Step Action Result Check 3 Switch ON the generator and after initialization select the following parameters kV 100 mA 100 time 50 ms N A 4 Make an exposure and verify the following results kV 100 kV 3 mA 100 mA 5 Time 50 ms 2 ms 5 Repeat step 4 but set the values to kV 65 mA 200 kV 65 kV 3 mA 200 mA 5 ...

Page 240: ...ration Select the kV values shown below Verify the actual kV per the RESULT column A 50 kV B 60 kV C 80 kV D 100 kV E 125 kV A 50 kV 3 1 kV B 60 kV 3 1 kV C 80 kV 3 1 kV D 100 kV 3 1 kV E 125 kV 3 1 kV 10 Select 75 kV 50 ms 3 point operation Select the mA values shown below Measure mA at 75 of the peak kV waveform Verify the actual mA per the RESULT column A 50 mA B 100 mA C 200 mA D 400 mA A 50 m...

Page 241: ...tor Service Manual Ch 901476 06 Rev A 4 6 0 ACCEPTANCE TESTS DAP Recheck the appropriate steps in chapter 3D to verify the DAP calibration 4 8 0 ACCEPTANCE TESTS HVL LINEARITY AND REPRODUCIBILITY The procedure for performing reproducibility linearity and HVL testing is contained in a separate document part number 740917 that immediately follows this page ...

Page 242: ...ications Power Industries Canada Inc CPI has been designed and developed at private expense and is the exclusive property of CPI The information contained herein is loaned in confidence solely for the installation operation and maintenance of CPI equipment This document may not be duplicated in whole or in part or be used for re engineering reverse engineering or otherwise reproducing in any form ...

Page 243: ...formance of medical X ray generators NOTE THIS SUPPLEMENT DETAILS TYPICAL REPRODUCIBILITY LINEARITY AND HVL TESTS LOCAL REGULATIONS SHOULD ALWAYS BE CONSULTED PRIOR TO PERFORMING THESE TESTS AS DETAILS MAY VARY IN SOME JURISDICTIONS OR ADDITIONAL TESTS MAY NEED TO BE PERFORMED WARNING SOME EXPOSURES IN THIS SECTION MUST BE TAKEN AT THE MAXIMUM GENERATOR KVP THE X RAY TUBE MUST BE KNOWN TO BE CAPAB...

Page 244: ...er to figure 1 25 CM 10 100 CM 40 LEAD DIAPHRAGM X RAY TUBE RADIATION PROBE Figure 1 Dose measurement setup 3 0 REPRODUCIBILITY Calculate reproducibility as follows 1 Using kV and mA ms or mAs values per tables 1 to 4 make a series of 5 exposures 2 Record each of the measured dose values in mGy in the appropriate table Refer to step 3 before starting step 2 To convert mR to mGy divide the value in...

Page 245: ...that dose measurements be taken at this time for entry into tables 6 and 7 Refer to 4 0 LINEARITY for details IN TABLES 1 TO 4 3 POINT MEANS THAT FOR GENERATORS WHERE KV MA AND TIME SELECTION IS AVAILABLE THE KV MA AND MS VALUES SHOWN SHOULD BE USED FOR GENERATORS WHERE 2 POINT OPERATION ONLY IS AVAILABLE THE KV AND MAS VALUES SHOWN SHOULD BE USED 3 point Minimum kV maximum mA 100 ms 2 point Minim...

Page 246: ...2 _________ Calculate standard deviation S using formula at beginning of this section S __________ Calculate reproducibility S _________ not to exceed 0 045 K Table 2 Reproducibility 3 point 50 of maximum kV 250 ms mA to give 100 500 mR 0 9 4 4 mGy dose 2 point 50 of maximum kV mAs to give 100 500 mR 0 9 4 4 mGy dose mAs __________ EXP No DOSE K mGy DIFFERENCE DIFFERENCE2 1 2 3 4 5 K ________ Calc...

Page 247: ...calculate the sum of the difference2 Sum of difference2 _________ Calculate standard deviation S using formula at beginning of this section S __________ Calculate reproducibility S _________ not to exceed 0 045 K Table 4 Reproducibility EXAMPLE mAs _20_ EXP No DOSE K mGy DIFFERENCE DIFFERENCE2 1 2 17 0 036 0 001296 2 2 14 0 006 0 000036 3 2 13 0 004 0 000016 4 2 11 0 024 0 000576 5 2 12 0 014 0 00...

Page 248: ...table 4 EXCEPT use an mA or mAs value adjacent to the mA or mAs setting used in table 4 Record the mAs in the header of tables 6 and 7 as per 3 0 step 3 1 Calculate and record the average dose K kerma in mGy for tables 6 and 7 2 Record the preselected mAs and the average dose values taken from tables 3 and 4 and from tables 6 and 7 at the top of the next page 3 Using the appropriate mAs and K valu...

Page 249: ... mAs3 _____ K3 _____ Table 4 mAs4 _____ K4 _____ Table 6 mAs6 _____ K6 _____ Table 7 mAs7 _____ K7 _____ K3 X3 ________ mAs3 K6 X6 ________ mAs6 X3 X6 L ________ not to exceed 0 095 X3 X6 In the numerator of the above equation use the absolute value of X3 X6 disregard the minus sign Table 8 Linearity K4 X4 ________ mAs4 K7 X7 ________ mAs7 X4 X7 L ________ not to exceed 0 095 X4 X7 In the numerato...

Page 250: ...added repeat the exposure and record the K value in table 10 7 Place an additional 3 mm of Al on top of the lead diaphragm total of 6 mm added repeat the exposure and record the K value in table 10 8 The relative transmission for the average of the three K values where no Al was added is assigned a value of 1 00 Using that base assign relative transmission values to the remaining K values For exam...

Page 251: ... CPI document Page 10 Rev C X Ray Generator Service Manual Supplement 740917 00 5 0 H V L EVALUATION Cont ADDED ALUMINUM FILTER DOSE mGy RELATIVE TRANSMISSION 0 0 0 0 Average of three readings 1 00 2 total 2 mm 1 total 3 mm 3 total 6 mm Table 10 HVL dose values 80 kVp Figure 1 HVL plot 80 kVp For 80 kVp the HVL must be 2 9 mm Al ...

Page 252: ...PI document X Ray Generator Service Manual Supplement 740917 00 Rev C Page 11 5 0 H V L EVALUATION Cont ADDED ALUMINUM FILTER DOSE mGy RELATIVE TRANSMISSION 0 0 0 0 Average of three readings 1 00 2 total 2 mm 1 total 3 mm 3 total 6 mm Table 11 HVL dose values 100 kVp Figure 2 HVL plot 100 kVp For 100 kVp the HVL must be 3 6 mm Al ...

Page 253: ...total 2 mm 1 41 66 1 total 3 mm 1 14 53 3 total 6 mm 0 61 28 Table 12 HVL dose values example Figure 3 HVL plot example By interpolating the thickness of Al at a relative transmission value of 0 5 it can be seen that the HVL is approximately 3 3 Use and disclosure is subject to the restrictions on the title page of this CPI document Page 12 Rev C X Ray Generator Service Manual Supplement 740917 00...

Page 254: ...HOOTING CONTENTS SECTION TITLE 5 1 0 INTRODUCTION 5 2 5 2 0 STATUS AND ERROR CODES 5 3 5 2 1 Operator Messages 5 3 5 2 2 Limit Messages 5 3 5 2 3 Error Messages 5 5 5 3 0 MISCELLANEOUS FAULTS 5 13 5 3 1 Erratic Console Faults 5 13 5 4 0 LED INDICATORS 5 14 5 4 1 Dual Speed Starter Board 5 14 5 4 2 Generator Control Board 5 14 5 4 3 HV Auxiliary Board 5 14 5 4 4 EMC Capacitor Board 5 14 5 4 5 AEC B...

Page 255: ...ator Service Manual Ch 901476 07 Rev B 5 1 0 INTRODUCTION The CMP 200 CMP 200 DR series operator s console will display status messages on the LCD display during normal and abnormal operation of the generator This chapter contains tables of those messages and suggests actions to be taken by service personnel to correct any malfunctions that may occur ...

Page 256: ...hat the console is unable to communicate with the generator Ensure that the generator is switched on and that the console cable is properly connected to the console Consult your service representative if this does not solve the problem 5 2 2 Limit Messages These messages indicate that an exposure has been requested that exceeds one or more limits MESSAGE membrane console MESSAGE touchscreen consol...

Page 257: ...None GEN KW LIMIT Generator kW limit Requested parameter not allowed as generator kW limit has been reached None GEN MA LIMIT Generator mA limit Requested mA not allowed as generator mA limit has been reached None GEN MAS LIMIT Generator mAs limit Requested mAs not allowed as generator mAs li130 mit has been reached None GEN MS LIMIT Generator ms limit Requested ms not allowed as generator ms limi...

Page 258: ...oftware license key has been entered incorrectly Verify and re enter the license key E003 GEN NVRAM ERR Generator CPU NVRAM error Generator CPU NVRAM data has been corrupted Re initialize generator CPU NVRAM using generator factory defaults E004 GEN RTC ERROR Generator CPU Real Time Clock error Generator CPU real time clock is not functioning Reset time and date E005 PS CONTACT ERR Main Contactor ...

Page 259: ...tor is not ready to make an exposure Retry exposure E011 HIGH MA FAULT mA During Exposure Too High Generator CPU detected mA greater than allowed tolerance Recalibrate X ray tube E012 LOW MA FAULT mA During Exposure Too Low Generator CPU detected mA less than allowed tolerance Recalibrate X ray tube E013 MANUAL TERMIN Manually Terminated Exposure Operator released exposure switch during exposure 1...

Page 260: ...tion phase Check prep switch and input for short circuit E029 X RAY SW CLOSED X ray Input Active During Initialization Phase X ray input active during power on initialization phase Check X ray switch and input for short circuit E032 CONSOLE COMM ERR Console Communication Error Generator has detected error in communication to console 1 Check console cable for damage and proper connection 2 Turn pow...

Page 261: ...ot enabled Requested function not programmed to be enabled Reprogram to enable function E050 GEN DATA ERROR Generator limit data corrupt Generator detects corrupt generator limit data Reprogram generator limit data or set factory defaults E051 AEC DEVICE ERR AEC feedback error no feedback signal detected Generator has detected no or insufficient feedback signal from the AEC device 1 Check that X r...

Page 262: ...T ramp does not exceed the P T reference during prep state 2 Check AEC device for proper operation E058 CONSOLE BUT ERR Console back up timer Console has detected exposure exceeded backup time and terminated exposure Call product support E060 EXP KV HIGH High kV error kV exceeds high kV tolerance level 1 Check the output of the kV reference DAC on the generator CPU board 2 Measure the output of th...

Page 263: ...device error The DAP device is not functional 1 Check the DAP wiring 2 Check the DAP interface board E073 DAP DATA ERROR DAP data error The DAP configuration data is corrupted Reset factory defaults E074 INVERTER 1 ERROR Inverter 1 Error Power circuit failure Contact product support E075 INVERTER 2 ERROR Inverter 2 Error Power circuit failure Contact product support E077 RES CIRCUIT ERR Resonant C...

Page 264: ...k if failure of HT tank is suspected contact product support E085 ROTOR MAIN FAULT Rotor Main Fault Indicates that insufficient current was sensed in the stator main winding 1 Check the X ray tube stator wiring 2 Check the rotor board E086 ROTOR SHFT FAULT Rotor Shift Fault Indicates that insufficient current was sensed in the stator shift winding 1 Check the X ray tube stator wiring 2 Check the r...

Page 265: ... or secondary filament E150 TABLE COMM ERR Table communication error A communication error has occurred with the table 1 Ensure that the table is powered on 2 Check the serial communication cable connectors etc E152 Table error The table has sent a table error message to the generator Refer to the table manufacturers documentation E154 Table emergency stop The table emergency stop has been activat...

Page 266: ...red or the APR must be restored via GenWare The procedure for resetting console factory defaults is described in chapter 6 5 3 0 MISCELLANEOUS FAULTS 5 3 1 Erratic Console Faults SYMPTOM In some environments that are electrically noisy the console may exhibit erratic faults i e RAM data error intermittent loss of communication or random fault messages may be displayed SOLUTION Connect a separate g...

Page 267: ...rol board is sending data to the console DS3 Flashing Flashes when data is being sent to the generator control board by the console DS4 Flashing Flashes to indicate that the generator control board is sending data to the COM port J21 DS5 Off Lit when in PREP state DS6 Off Lit when in XRAY state DS7 Flashing Flashes to indicate that the generator control board is sending data to J22 on the generato...

Page 268: ...el 4 is selected DS5 Off Indicates reset start signal is present AEC Board 737992 LED NORMAL STATE FUNCTION DS1 Off Indicates channel 4 is selected DS2 Off Indicates channel 3 is selected DS3 Off Indicates channel 2 is selected DS4 Off Indicates channel 1 is selected AEC Board 737998 LED NORMAL STATE FUNCTION DS1 Off Indicates channel 1 is selected DS2 Off Indicates channel 2 is selected DS3 Off I...

Page 269: ...ooting CPI Canada Inc Use and disclosure is subject to the restrictions on the title page of this CPI document Page 5 16 CMP 200 X Ray Generator Service Manual Ch 901476 07 Rev B This page intentionally left blank ...

Page 270: ...TS 6 1 0 INTRODUCTION 2 6 2 0 SERVICE RECORD 3 6 3 0 MAINTENANCE SCHEDULE 5 6 4 0 OIL FILL LEVEL CHECK 6 6 5 0 CLEANING 7 6 6 0 FIRMWARE UPGRADE 8 6 6 1 Console EPROM 8 6 6 2 Generator Firmware 8 6 6 3 Dual Speed Starter EPROM 9 6 6 4 Resetting Factory Defaults 9 6 7 0 BATTERY REPLACEMENT 10 6 8 0 AEC BOARD REMOVAL AND INSTALLATION 11 6 9 0 TUBE CONDITIONING SEASONING 11 6 9 1 Tube Conditioning 11...

Page 271: ...traceability and to ensure continued compatibility of the generator If a major component such as the HT oil tank or a major circuit board is replaced recalibration will be needed A separate procedure will be included with the spare in those cases detailing the required calibration procedure The acceptance test procedure per Chapter 4 should then be performed prior to placing the generator back int...

Page 272: ...itle page of this CPI document CMP 200 X Ray Generator Service Manual Ch 901476 08 Rev B Page 6 3 6 2 0 SERVICE RECORD INSTALLED BY __________________ DATE ______________ LOCATION _________________________ Service Date Description of Service Performed By Table 6 1 Installation and service record ...

Page 273: ...ntenance CPI Canada Inc Use and disclosure is subject to the restrictions on the title page of this CPI document Page 6 4 CMP 200 X Ray Generator Service Manual Ch 901476 08 Rev B This page intentionally left blank ...

Page 274: ...sts required by laws governing this installation 8 For units with the touchscreen console perform touch screen calibration Refer to chapter 3C for the proper calibrating procedure Every 12 months 1 Examine the following for any visible damage and replace any damaged components The exterior of the control console including the membrane switch assembly The cable between the control console and the g...

Page 275: ...m below the top of the tank lid please consult the factory 4 Use only fresh oil type Shell DIALA AX or equivalent It is critical that air is not added when topping up the oil The following procedure is strongly recommended when adding oil Use a new clean syringe to remove oil from the container A 60 cc catheter tip syringe is recommended Approximately 60 cc of oil is required to raise the oil leve...

Page 276: ...t This precaution prevents short circuits and corrosion forming on components Methods of disinfection used must conform to legal regulations and guidelines regarding disinfection and explosion protection If disinfectants are used which form explosive mixtures of gases these gases must have dissipated before switching on the equipment again Disinfection by spraying is not recommended because the di...

Page 277: ...onnect all connections including the console ground connection from the rear of the console 4 Remove and temporarily set aside the jackscrews from the D connectors on the rear of the console Remove and temporarily set aside the hardware from the console ground stud 5 Remove the 6 screws securing the base to the molded case 6 Gently remove the console bottom the metal bottom panel with the feet att...

Page 278: ...CONSOLE DEFAULTS This is described in the section UTILITY MENU under CONSOLE GENERATOR CPU FACTORY DEFAULTS 1 Switch the generator OFF at the console and disconnect the mains voltage 2 Remove the generator cover as described in chapter 2 3 Locate S3 on the generator control board Refer to the appropriate figure in chapter 1 in the section GENERATOR LAYOUT AND MAJOR COMPONENTS 4 Set S3 1 to the LOA...

Page 279: ...rd powers the Timekeeper SRAM chip U85 when the generator is switched off This contains the real time clock and the RAM memory that stores the tube heat unit calculations If the battery voltage drops below acceptable limits the current date and time along with the tube heat unit calculations will be lost when the generator is switched off The AEC board will need to be temporarily removed to replac...

Page 280: ... used 6 9 1 Tube Conditioning The generator does X ray tube auto calibration at 40 kV 50 kV 60 kV 70 kV 80 kV 100 kV and 120 kV The tube normally needs to be seasoned before it can be operated at the higher voltages encountered during auto calibration Tube seasoning is started by auto calibrating the kV stations up to and including part of the 70 kV station The tube is then seasoned at 70 kV Progr...

Page 281: ... the generator has completed its useful service life local environmental regulations must be complied with in regard to disposal of possible hazardous materials used in the construction of the generator In order to assist with this determination the noteworthy materials used in the construction of this generator are itemized below ITEM Electrical insulating oil in HT tank This is a mineral oil wit...

Page 282: ...m ON MD 0928 7 2 7 2 2 DC bus power distribution MD 0927 7 3 7 2 3 Room interface MD 0930 7 4 7 2 4 X ray exposure MD 0931 7 4 7 2 5 kV control and feedback MD 0932 7 6 7 2 6 Filament drive and mA control MD 0934 7 7 7 2 7 Dual speed starter MD 0924 7 8 7 2 8 Low speed starter MD 0935 7 9 7 2 9 DAP MD 0938 7 10 7 2 10 Temp sensor programming jumpers MD 0925 7 10 7 2 11 Serial communications MD 093...

Page 283: ...l board An emergency off switch may be connected to the generator by removing the jumper between J2 1 and J2 2 and then wiring the emergency off switch to J2 1 and J2 2 If the connection between J2 1 and J2 2 is open circuit i e no jumper or an open emergency off switch K2 will be de energized as shown This holds the base of Q6 low preventing Q6 from turning on A supervisory circuit not shown moni...

Page 284: ...m and the output of U5 will as per nearly finished charging in figure 1 on page 5 of MD 0927 When the CPU detects the nearly finished charging state via U5 the main power contactor and the cooling fan will be energized The line voltage is then rectified by the chassis mounted mains rectifier assembly to produce approximately 320 VDC for 230 VAC input This DC bus voltage is switched by the inverter...

Page 285: ...via data buffer U89 where it is processed to determine if the Buckys are ready to make an X ray exposure During an X ray exposure the base of Q31 on the generator control board is pulled high via U19 This will turn on Q31 energizing K7 on the H V auxiliary board K7 provides a dry contact closure when energized which may be used to control the room light The H V auxiliary board also contains 4 inte...

Page 286: ...1 and JW2 on the console board membrane consoles may be removed to disable the console PREP and X RAY buttons If these jumpers are removed PREP and X RAY requests may be made via a hand switch connected to J3 on the membrane console Refer to MD 0931 sheet 2 The collector of opto coupler U9 on the generator control board page 1 is OR ed with several other signals on the generator control board all ...

Page 287: ...increasingly negative for increased kV demand This kV demand voltage is buffered and inverted by U33A and then applied to the VCO voltage controlled oscillator The VCO generates complementary output pulses that vary in frequency The frequency of these pulses is inversely proportional to demanded generator output power The current sense feedback from T1 synchronizes the start of the pulses The gate...

Page 288: ...s on MD 0934 Next the filament reference voltage is summed with the filament feedback voltage at the input of error amplifier U4B When the reference voltage is greater than the feedback voltage the output of U4B rises causing the pulse width at the output of U3 to increase PWM pulse width modulator U3 drives MOSFETS Q6 Q7 Q12 and Q13 which form a full bridge inverter The MOSFETS convert the and 35...

Page 289: ...ation is used by the CPU to regulate the X ray tube mA and to perform mA monitoring functions during exposures The cathode mA feedback at J9 4 and J9 3 on the generator control board is used for cathode over current detection only The cathode mA feedback is fed to the input of differential amplifier U56A The output of U56A is taken to comparator U50 which detects high cathode mA U50 will send a fa...

Page 290: ...at J1 10 on the dual speed starter board This stator ready signal drives opto coupler U88 on the generator control board turning U88 on in the normal no stator current fault state DS9 will be on at prep in low speed mode and on after prep is finished in high speed mode The generator CPU reads the output of U88 via U87 on the generator control board A stator fault condition will immediately remove ...

Page 291: ...ming jumpers JW12 JW2 and JW13 JW12 tells the CPU if the generator has a cooling fan JW 12 should be jumpered from pins 2 3 for generators with fans and pins 1 2 if a new style generator control board is used to upgrade or repair older generators without fans Note that if the jumper is in position 1 2 no fan the generator duty cycle will be reduced JW2 is used to upgrade the generator firmware Thi...

Page 292: ...he generator control board as per sheet 1 Only one chamber may be active at one time and DS1 to DS4 on the AEC board indicate which channel is active The chamber select signals are inverted by U3B U3C U3D and U3F and connected to the control inputs of the analog switches described in the previous paragraph The analog switch corresponding to the selected AEC input channel will be closed when that c...

Page 293: ... JW8 for channel 1 JW5 JW6 for channel 2 JW3 JW4 for channel 3 JW1 JW2 for channel 4 connects the left field select signal to pin 6 and the right field select signal to pin 2 Jumpering pins 1 2 of the field selector jumpers connects the left field select signal to pin 2 and the right field select signal to pin 6 The AEC board also contains a DC to DC converter that produces 45 V or 300 V and 500 V...

Page 294: ...he AEC board where it is compared to the AEC reference voltage The output of U10 is normally high switching low when the magnitude of the AEC ramp equals the reference voltage This PT stop signal is further processed on the generator control board The chamber select signals exit on the generator control board as per sheet 1 Only one chamber may be active at one time and the active channel is indic...

Page 295: ...wap the left and right fields on J1 to J4 Jumpering pins 2 3 of the field selector jumpers JW7 JW8 for channel 1 JW5 JW6 for channel 2 JW3 JW4 for channel 3 JW1 JW2 for channel 4 connects the left field select signal to pin 6 and the right field select signal to pin 2 Jumpering pins 1 2 of the field selector jumpers connects the left field select signal to pin 2 and the right field select signal t...

Page 296: ...at is taken low if the generator has recognized a valid exposure request The remaining outputs from U5 are fed to driver U4 where three of the outputs are connected directly to J25 and to inverters Q9 Q10 and Q11 The next two outputs from U4 are connected to inverters Q12 and Q14 only The outputs of inverters Q9 Q10 Q11 Q12 and Q14 drive five of the outputs on J25 Four of the single ended outputs ...

Page 297: ...CMP 200 X Ray Generator Service Manual Ch 901476 09 Rev C 7 2 14 Interconnect diagram MD 0939 This drawing shows the cabling between the major subassemblies in the CMP 200 X ray generator Where applicable this document references the appropriate functional schematics and sections of the service manual for details on the area of interest ...

Page 298: ...sclosure is subject to the restrictions on the title page of this CPI document CMP 200 X Ray Generator Service Manual Ch 901476 10 Rev C Page 8 1 CHAPTER 8 SPARES CONTENTS Section Title 8 1 0 INTRODUCTION 8 2 8 2 0 SPARE PARTS LIST 8 2 ...

Page 299: ...200 X Ray Generator Service Manual Ch 901476 10 Rev C 8 1 0 INTRODUCTION This chapter contains the list of spare parts for the CMP 200 series and CMP 200 DR series of X ray generators 8 2 0 SPARE PARTS LIST The matrix on the next page lists the recommended spare parts for the CMP 200 and CMP 200 DR families of X ray generators ...

Page 300: ...mbly 737200 00 737200 00 737200 00 1 5 AEC board See note 2 See note 2 See note 2 1 2 Contactor main power SC2715 SC2715 SC2715 1 Capacitor DC bus 9000uF 400V 736877 00 3 Capacitor DC bus 2200uF 400V SC4108 SC4108 2 Capacitor DC bus 4700uF 400V SC4407 2 Rectifier assembly mains 6623071100 6623071100 6623071100 1 Transformer auxiliary 739446 00 739446 00 739446 00 1 Fan assembly 739401 00 739401 00...

Page 301: ...nada Inc Spares 8 Use and disclosure is subject to the restrictions on the title page of this CPI document CMP 200 X Ray Generator Service Manual Ch 901476 10 Rev C Page 8 4 This page intentionally left blank ...

Page 302: ...0V OTN60 6800000400 3 Console board F1 1A 250V Slo Blo H V auxiliary board F10 GDC 1 5550032900 5 H V auxiliary board F1 F6 F7 8A 250V Slo Blo S506 8A 5550037500 5 H V auxiliary board F2 F3 5A 250V Slo Blo GDC 5 5550035600 5 H V auxiliary board F11 6 3A 250V Slo Blo H V auxiliary board 208 230 V units F4 F5 GDC 6 3 5550033400 5 H V auxiliary board F12 2A 250V Slo Blo H V auxiliary board 208 230 V ...

Page 303: ... auxiliary transformer 739446 24 VDC E11 E5 E7 E8 110 VAC E9 E5 E7 E8 220 VAC E12 E5 E7 E8 After determining the required rotor boost voltage connect a wire jumper between the desired tabs on the boards TABLE 8 3 ROTOR BOOST VOLTAGE H V AUXILIARY BOARD JUMPERS 120 VAC E14 E15 240 VAC E16 E15 A complete set of jumpers is shipped with each new generator Three of the jumpers are installed on the H V ...

Page 304: ... will be the part number that must be ordered for spares usage For reference this will be part number 901297 XX or 901298 XX where XX is a two digit number designating the exact configuration 4 This generator control board is jumper configurable Please refer to the following tables to configure the generator control board for your x ray generator WARNING DO NOT ATTEMPT TO RECONFIGURE 125 kV MAXIMU...

Page 305: ...es CPI Canada Inc Use and disclosure is subject to the restrictions on the title page of this CPI document Page 8 8 CMP 200 X Ray Generator Service Manual Ch 901476 10 Rev C This page intentionally left blank ...

Page 306: ...ubject to the restrictions on the title page of this CPI document CMP 200 X Ray Generator Service Manual Ch 901476 11 Rev A Page 9 1 CHAPTER 9 SCHEMATICS CONTENTS 9 1 0 INTRODUCTION 9 2 9 2 0 FUNCTIONAL SCHEMATIC INDEX 9 2 9 3 0 FUNCTIONAL DRAWINGS 9 2 ...

Page 307: ... generators 9 2 0 FUNCTIONAL SCHEMATIC INDEX The following functional schematics are included in this manual CMP 200 FUNCTIONAL DRAWINGS DESCRIPTION DRAWING NUMBER DC Bus and Power Distribution MD 0927 System ON MD 0928 Room Interface MD 0930 X Ray Exposure Radiographic MD 0931 kV Control and Feedback MD 0932 Filament Drive and mA Control MD 0934 Low Speed Starter MD 0935 Dual Speed Starter MD 092...

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