Belarus 3522.5 Page 15 Operator'S Manual Download | Manualshive

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3522.5-0000010

РЭ

16

IT IS FORBIDDEN TO MOVE ON REVERSE ON ROADS FOR PUBLIC USE AND

AT WORKS, NOT RELATED TO AGRICULTURAL PRODUCTION!

IT IS FORBIDDEN TO DRIVE THE TRACTOR WITH TWIN WHEELS ON ROADS

FOR PUBLIC USE!

ATTENTION: IT IS OBLIGATORY TO RUN-IN THE TRACTOR FOR 30 HOURS!

BEFORE FIRST MAINTENACE (SM-1) (125 HOURS) THE LOAD ON TRACTOR SHALL
BE 80% OF RATED POWER!

ATTENTION: ENGAGE AND CHANGE RANGES AND REDUCTION GEAR ONLY

WITH THE TRACTOR FULLY STOPPED AND THE COUPLING CLUTCH PRESSED!
WHEN ENGAGING THE REDUCTION RANGE ENGAGE ALSO THE MODE OF GEAR-
BOX BRAKING!

ATTENTION: DURING TRAVEL CHANGE GEARS WITHOUT DEPRESSING

COUPLING CLUTCH!

ATTENTION: KEEP THE FOOT OFF THE CLUTCH PEDAL DURING OPERATING

THE TRACTOR AS IT WILL LEAD TO SKIDDING OF THE CLUTCH, ITS OVERHEATING
AND BREAKDOWN!

ATTENTION: WITH THE DIFFERENTIAL LOCK ACTUATED THE TRACTOR

TRAVEL SPEED SHALL NOT EXCEED 13 KM/H! WHEN CARRYING OUT WORKS
WITH RELATIVE SKIDDING OF REAR WHEELS (TILLAGE AND OTHER OPARATIONS)
IT IS NECESSARY TO SET THE DL CONTROL SWITCH INTO POSITION “AUTOMATIC
LOCK”!

ATTENTION: WHEN WORKING ON ROADS WITH HARD SURFACE IT IS RE-

QUIRED TO DEACTUATE THE FDA DRIVE TO PREVENT INCREASED WEAR OF
FRONT TYRES!

ATTENTION: WHEN WORKING WITH THE PLOUGH ATTACHED IT IS RE-

QUIRED TO USE THE SET-UP “COUPLER UNLOCKED”! AT TRANSPORTATION
WORKS THE SET-UP “COUPLER LOCKED” SHALL BE USED! USING THE COUPLER
WITHOUT FIXATION WITH THE GUIDE BLOCK PIN IN THE GUIDE ARMS IS FORBID-
DEN!

ATTENTION: MAKE SURE ANY ADDITIONAL EQUIPMENT OR AUXILIARY DE-

VICES ARE MOUNTED CORRECTLY AND THAT THEY ARE INTENDED FOR USE
WITH YOUR TRACTOR! DO NOT USE THE EQUIPMENT WHICH HAS BEEN NOT IN-
TENDED FOR INSTALLATION ON THE TRACTOR!

ATTENTION: THE ENGINE STOP AND THE ENGINE EMERGENCY STOP ARE

CARRIED OUT BY TURNING THE SWITCH OF THE STARTER AND DEVICES IN PO-
SITION "OFF"!

ATTENTION: TURN OFF THE BATTERY DISCONNECT SWITCH WHEN FINISH-

ING TO OPERATE THE TRACTOR!

ATTENTION: OPERATION OF THE TRACTOR WITH THE EMPTY TANK FOR

THE AGENT AdBlue (UREA) IS NOT PERMITTED! IN CASE THERE IS DATA ON THE
INFORMATION MONITOR OF A CRITICAL LEVEL OF THE AGENT AdBlue (UREA) IN
THE TANK IT IS NECESSARY TO REFILL THE AGENT AdBlue IN THE TANK!

https://tractormanualz.com/

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Summary of Contents for 3522.5

Page 1: ...BELARUS 3522 5 3522 5 0000010 OM OPERATOR S MANUAL 2011 https tractormanualz com ...

Page 2: ...esting performance of the integrated indicator 39 2 8 Information display 39 2 8 1 General information 39 2 8 2 Adjustment of brightness and sharpness of the information display 39 2 8 3 Activation of changeable images and parameters on the screen of the informa tion display 40 2 9 Integrated electronic panel 43 2 9 1 Assignment of IEP 43 2 9 1 Description of IEP performance check 44 2 10 Steering...

Page 3: ...ulic distributor EHS sections when the hydraulic distributor is controlled directly by two joysticks manual mode 66 2 16 3 3 Order of the hydraulic distributor EHS sections control according to the specified algorithm automatic mode 66 2 16 3 4 Adjustment of the fixed flow programmed with the OPU of the HLL 68 2 16 3 5 Hydraulic distributor EHS emergency shut down 68 2 16 4 Flow restriction 69 2 1...

Page 4: ...f backlash in tapered gears with circular teeth to drive pumps of HHL and transmission hydraulic system 122 3 6 10 Check and adjustment of axial clearance in bearings of cages of drive gear to drive pumps of HLL and transmission hydraulic syste 122 3 6 11 Check and adjustment of axial clearance in bearings of cage of back rest for drive gear shaft of the master pair 123 3 6 12 Check and adjustment...

Page 5: ...l lock control front driving axle drive control front and rear power take off shafts control 157 3 13 1 Rear axle Differential Lock Control 157 3 13 2 FDA drive control 159 3 13 3 Front PTO shaft control 160 3 13 4 Rear PTO shaft control 160 3 14 Undercarriage and tractor wheels 162 3 15 Hydrostatic steering control 163 3 15 1 General information 163 3 15 2 Dosing pump 164 3 15 3 Steering hydrauli...

Page 6: ...of with opening hatch 204 3 26 Front wheel fenders 206 3 27 Construction features of tractor BELARUS 3522 5 with non installed FLL and FPTO 207 3 27 Marking of tractor components 208 4 INTENDED USE OF TRACTOR 210 4 1 The instruction to be paid attention to before tractor operation 210 4 2 Tractor use 211 4 2 1 Boarding the tractor 211 4 2 2 Preparing for start and starting the engine 211 4 2 3 Tra...

Page 7: ...f unitized hydraulically operated machines and aggregates 250 5 6 Power take off shaft end type 252 5 7 Determination of PTO shaft and cardan shaft capabilities 253 5 8 Features of application of PTO shafts and cardan shafts 256 5 9 Features of the tractor application in special conditions 260 5 9 1 Tractor operation in areas with rugged topography Possibility of the tractor ap plication for hayla...

Page 8: ...hydraulic lift linkage and guidelines for troubleshooting 309 7 3 1 Failures of EHS distributor failures indication causes and troubleshooting method 317 7 3 2 Possible failures in hydraulic system for RLL and FLL control guidelines for troubleshooting 317 7 3 3 Section ЕНR 23LS lowering valve disassembly procedure 324 7 4 Possible failures in the electrical equipment and guidelines for troublesho...

Page 9: ...3522 5 0000010 РЭ 10 https tractormanualz com ...

Page 10: ...de by a consumer release the manufacturer from respon sibility for possible further injuries to the operator and tractor breakdown Adopted abbreviations and conventional notations ADL automatic differential lock AB accumulator battery DL differential lock RADL rear axle differential lock PLU pilot lamps unit SU switching unit PASU protection and switching unit FC fast coupling ECU engine control u...

Page 11: ...l HPH high pressure hoses ATS automatic test system SM seasonal maintenance MS maintenance MS1 maintenance service No1 MS2 maintenance service No2 MS3 maintenance service No3 DH drawbar hitch GPCS general purpose system to control agricultural machines operation FE filtering elements ECS electronic control system EECS engine electronic control system EE electrical equipment https tractormanualz co...

Page 12: ...pulations brake fast manual brake slowly audible beep forward alarm signaling reverse fuel accumulator charging coolant cab roof light electric starting preheater parking lights engine speed tractor turn indicator oil pressure in the engine trailer turn indicator upper beam temperature of engine cool ant low beam off stop working lights on start differential lock gradual adjustment PTO engaged htt...

Page 13: ...evel in main cyl inder tanks air filter clogged oil pressure in HSC engine start oil pressure in gearbox external cylinder retracting braking of gearbox external cylinder protracting air pressure in pneumatic system external cylinder floating swivel lever up engine stop swivel lever down https tractormanualz com ...

Page 14: ...OPERATE THE TRACTOR WHEN THE SENSOR OF NEU TRAL OF RANGE REDUCTION UNIT WITH THE RANGES ENGAGED GOES OFF EN GINE START LOCK IS MISSING AND WHEN THE SENSOR OF DISENGAGED COU PLING STATE IS INCORRECTLY ADJUSTED IT IS FORBIDDEN TO SWITCH THE REVERSING GEAR VALVE WITH THE EN GINE RUNNING IT IS FORBIDDEN TO OPERATE THE TRACTOR ON ROADS WITH HARD SUR FACE WITH THE DIFFRENTIAL LOCK PERMANENTLY ENGAGED IT...

Page 15: ...SET THE DL CONTROL SWITCH INTO POSITION AUTOMATIC LOCK ATTENTION WHEN WORKING ON ROADS WITH HARD SURFACE IT IS RE QUIRED TO DEACTUATE THE FDA DRIVE TO PREVENT INCREASED WEAR OF FRONT TYRES ATTENTION WHEN WORKING WITH THE PLOUGH ATTACHED IT IS RE QUIRED TO USE THE SET UP COUPLER UNLOCKED AT TRANSPORTATION WORKS THE SET UP COUPLER LOCKED SHALL BE USED USING THE COUPLER WITHOUT FIXATION WITH THE GUID...

Page 16: ...iculated hitch for basic and preseeding treatment of soil planting of crops and other cultures forage conservation harvesting root crops grain and industrial crops for transport stationary works works in building and industry The tractor BELARUS 3522 5 is a general purpose wheeled tractor with the wheel formula 4К4 Appearance of the tractor BELARUS 3522 5 is presented in figures 1 1 1 and 1 1 2 Fi...

Page 17: ...3522 5 0000010 РЭ 18 Figure 1 1 2 Tractor BELARUS 3522 5 left and right views https tractormanualz com ...

Page 18: ...n 1 3 2200 g specific fuel consumption at normal power g kW h 3 240 5 h turning torque rated factor 3 40 i max turning torque N m 3 1449 3 Power on PTO in PTO mode 1000 min 1 kW not less than а rear 216 b front 58 4 Specific fuel consumption at power on PTO in PTO mode 1000 min 1 g kW h not more than 255 5 Number of gears а for forward travel 36 b for backward travel 24 6 Tractor travel speed desi...

Page 19: ...el as semblies 550 12 Track dimensions mm а for front wheels 2000 20 2150 20 b for rear wheels from 2020 20 to 2140 20 and from 2316 20 to 2576 20 13 Least radius of turning circle m 6 5 14 Tractor base mm 3000 20 15 Crossed hindrances а angle of climb without trailer not less than 20º b angle of climb without trailer not less than 12º c max fordable depth m 0 8 16 Overall dimensions mm а length w...

Page 20: ... 1000 1017 9 c rear lift linkage 1 loading capacity of rear lift linkage on suspension axis kg not less than 10000 2 time for raising rear lift linkage from lowermost position into uppermost position with test load on suspension axis sec not more than 6 5 d front lift linkage 1 loading capacity of front lift linkage on suspension axis kg not less than 5000 2 ballast weight mounted on FLL kg 1320 e...

Page 21: ...C radiator intended for cooling the air charged into an inlet collector is mounted in front of a water radiator To provide for a required chemical composition of exhaust gases under Tier IIIB stage the system of selective catalytic reduction SCR is additionally installed in the ex haust system The coupling clutch is frictional dry two disk spring loaded The CC overlays are ceramic metal The coupli...

Page 22: ...e depth having a four section distributor with electrohydraulic control and a possibility of programming the hydraulic system functions EHS electrohy draulic adjustor to control front and rear lift linkages The hydraulic system has four pairs of independent outlets with one pair leading to the front lift linkage with a possibility to adjust the working liquid feed at each outlet The pump of the hy...

Page 23: ... for the vibration level are given in the EU type approval on each type of a seat 1 5 Noise level at the operator s working place of the tractor BELARUS 3522 5 Noise level at the operator s workplace conforms to Directive 2009 76 ЕС Appendix 2 and does not exceed the value 86 dB A External noise level conforms to Directive 2009 63 ЕС and does not exceed the value 89 dB A 1 6 Tractor marking Metal ...

Page 24: ...3522 5 0000010 РЭ 25 1 7 Packing The tractor is dispatched to a consumer without packing https tractormanualz com ...

Page 25: ...nd instruments 2 1 Layout of controls and instruments of the tractor Controls and instruments located in the tractor cab are presented in fig 2 1 1 Figure 2 1 1 Layout of controls and instruments of the tractor https tractormanualz com ...

Page 26: ...ol pedal 27 accelerator pedal 28 handle for fuel supply control 29 range shifting lever 30 reduction gear control unit 31 rear lift link age control console 32 integrated electronic control system 33 module for programming rear lift linkage operations 34 combined electronic panel 35 electronic joystick unit 36 console of front lift linkage control 37 gear shifting joystick 2 2 Switches of instrume...

Page 27: ...r has made a turn the lever automatically returns to the initial position To switch on the road headlights set a central light switch 5 fig 2 2 1 into III posi tion as indicated below and the lever of the underwheel switch into the middle position в lower beam according to fig 2 2 3 Upper beam is switched on by pushing the switch lever against the stop г position The lever positions lower beam upp...

Page 28: ...I position and road headlights are on lower part of the button is pressed against the stop as in fig 2 2 1 When pressing the button of front working lights 6 fig 2 2 1 two front working lights located on front light brackets are actuated together with a light indicator built in the button Pressing the button non fixed position of the accumulator battery remote discon nect switch 7 fig 2 2 1 the ac...

Page 29: ...the button the Road train lights are installed against order 1 flash beacon cut out button 2 cut out button of front working lights mounted on the cab roof 3 cut out button of rear inner working lights 4 cut out button of rear outer working lights 5 cut out button for rear screen wiper and washer 6 cut out button of Road train signal lights Figure 2 3 1 Upper shield unit of button switches 2 4 Con...

Page 30: ... 6 REFILL ING AND LUBRICATION OF A TRACTOR WITH LUBRICANTS To set the conditioner into the heating mode do the following after refilling the cooling system with the cooling fluid start the engine and let the en gine run at medium idle without opening the heater control valve to reach 70 80 C of cooling system temperature then open the control valve with a handle 2 figure 2 4 2 to do this turn the ...

Page 31: ...stem 11 signal lamp of emergency oil pressure in the engine lubrication system Figure 2 5 1 Instrument dashboard 2 5 1 The gauge of oil pressure in the transmission hydraulic system 1 figure 2 5 1 indicates oil pressure in the hydraulic system of friction clutches control in tractor transmis sion The scale of oil pressure gauge has three zones working from 800 to 1500 kPa green color ATTENTION FOR...

Page 32: ...4 1 2 3 4 1 A signal lamp 6 orange color is built in the gauge scale which lights up when fuel volume in the tank drops below 1 8 of the total tank volume ATTENTION DO NOT LET THE TANK BECOME EMPTY THE GAUGE POINTER IS IN THE ZONE OF ORANGE COLOR 2 5 5 The gauge of engine coolant temperature 9 reads data from the engine control unit ECU The gauge scale has three zones working from 70 to 105 С gree...

Page 33: ...o indicate that the air filter is clogged to the max 1 figure 2 6 1 lights up when the max permissible level of filter dirtiness is exceeded and the filter requires cleaning pilot lamp 2 to indicate emergency oil pressure drop in the system of hydrostatic power steering lights up when the oil pressure in the system of hydrostatic power steering drops below 0 08 MPa periodic lighting up of the lamp...

Page 34: ...unciator of 540 min 1 of rear PTO speed scale range yellow color 10 annunciator of 1000 min 1 of rear PTO speed scale range yellow color 11 pilot lamp to indicate headlights up per beam switching blue color 12 pilot lamp to indicate switching of trailer turn blinkers green color 13 pilot lamp to indicate switching of tractor turn blinkers green color 14 pilot lamp to indicate parking brake engagem...

Page 35: ...ght or to the left see below 2 7 2 2 The engine speed gauge 2 figure 2 7 1 indicates rotation frequency of the engine crankshaft on a needle indicator Information on engine speed comes from the electronic control unit The range of speed readings are from 0 to 3500 rpm 2 7 2 3 Rear PTO speed gauge 3 figure 2 7 1 displays the rear PTO speed on a light indicator The rear PTO speed gauge is actuated b...

Page 36: ...ctional display 17 figure 2 7 1 2 7 2 4 The multifunctional display 17 figure 2 7 1 is a liquid crystal display that shows information in two fields 1 and 2 simultaneously figure 2 7 3 1 digital symbol of the gear engaged digits from 0 to 6 2 current numeric value of one of tractor system parameters Figure 2 7 3 Information fields of the multifunctional display The multifunctional display receives...

Page 37: ... flow l h In this mode a current value of the instant fuel flow with a resolution of 0 1 l h is dis played On board volt age V In this mode a current value of on board voltage with an accuracy of 0 1 V is dis played in a digital form Remaining fuel volume in the tank l In this mode a current fuel volume remain ing in the tank is displayed in liters This mode is available only when the trac tor is ...

Page 38: ...n currently displayed With sequential pushing the Mode button of the integrated indicator control module the mes sages shall be listed in turn After the last message has been viewed and the Mode but ton has been repeatedly pressed the multifunctional display changes into displaying the cyclic mode of the operating parameters specified before The fault messages are displayed on the LCD screen every...

Page 39: ... engine electronic control system After the supply voltage is delivered the EECS constantly performs self testing If there are no errors in the EECS operation the information display functions in a working mode it displays actual parameters of engine and SCR operation When the error is defined the information display produces an acoustic signal and a rhombic flashing window with an exclamation mar...

Page 40: ...e segment image on the screen Hereby an engine speed scale is displayed in the upper left corner and a scale of oil pressure in the engine lubrication sys tem in the upper right corner cooling fluid temperature in the lower right corner current fuel flow per hour in the lower left corner When the three segment imaging is displayed the inducible parameters are chosen between with the button 1 To ex...

Page 41: ...choose metric and British units of measurement in this menu among available languages it is possible to choose English Spanish Swedish French German Italian Dutch Portuguese and Russian ATTENTION ONLY DEALERS ARE AUTHORISED TO ENTER PIN CODE AND CHANGE SETTINGS OF CONFIGURATION MENU When errors faults are detected during operation the monitor produces a sound signal and a rhombic flashing window w...

Page 42: ... Oil supply pressure ü ü Barometric pressure ü Charging pressure ü ü Oil pressure in the engine ü ü Temperature of coolant in the en gine ü ü Inlet air temperature ü ü Accelerator position ü Level of coolant in the engine ü Engine turning torque input by the operator ü Actual turning torque ü Using of turning torque according to turning speed ü Engine shaft turning speed min 1 ü ü Engine total ope...

Page 43: ...ward or on reverse motion is cho sen The pedal chosen is remembered and upon the next power supply switch the latest state will be chosen Information on the pedal chosen is displayed on the annunciators 5 and 8 Annunciator of emergency temperature or level of coolant 9 figure 2 9 1 lights up when the coolant temperature goes up above the allowable threshold or the coolant level drops below the all...

Page 44: ...c system Figure 2 10 1 reverse valve switch In HSC hydraulic system of BELARUS 3522 5 tractors a reverse valve is installed which switches delivery of operating fluid from the feed pump to the dosing pump of forward motion or to the dosing pump of reverse motion The reverse valve is mounted to the left under the hood at driver s cab on the left post of hood fixation bracket The reverse valve is co...

Page 45: ...dle 3 tilt the steering column to reach the position comfortable for work and releasing the handle 3 swing the steering column smoothly in longitudinal direction until fixed firmly The steering column can be tilted and fixed in four positions from 25 to 40 with 5 interval ATTENTION HAVING FIXED THE STEERING COLUMN IN THE EXTREME FRONT POSITION SET THE GEAR SWITCH LEVER OF THE GEARBOX TO A NEU TRAL...

Page 46: ...the creeper 3 diagram of the creeper control 4 diagram of gear switching 5 button of gear switching joystick 6 gear switching joystick 7 button to activate Braking mode 8 diagram to switch between gear box ranges Figure 2 13 1 Gearbox control Note button of gear shifting joystick 5 figure 2 13 1 is not used on tractors BELA RUS 3522 5 Before starting movement first it is necessary to engage a desi...

Page 47: ...iminated ATTENTION ENGAGE RANGES ONLY AFTER THE BRAKING MODE HAS BEEN ACTIVATED THE RANGES ARE SWITCHED THROUGH NEUTRAL POSITION WITH ACTIVATION OF THE BRAKING MODE OF THE GEARBOX ATTENTION ENGAGE RANGES ONLY WITH THE TRACTOR STOPPED AND THE CLUTCH PEDAL FULLY DEPESSED IT IS FORBIDDEN TO SWITCH BETWEEN RANGES AS THE TRACTOR MOVES ATTENTION RANGES OF THE REDUCTION UNIT ARE SWITCHED TO NEU TRAL POSI...

Page 48: ...rs are disen gaged On forward travel exiting the condition Gears are disengaged 0 gear is al lowed only with the clutch pedal depressed against the stop the sensor of disengaged clutch on forward travel goes off and on reverse travel with the reverse post clutch pedal depressed against the stop the sensor of disengaged clutch on reverse travel goes off Sequential pressing the joystick handle again...

Page 49: ...eeper do the abovestated operations a b c d Then holding the button of the gearbox Braking mode depressed set the creeper control lever 2 into position Hare backward along tractor movement after that engage a desired gearbox range and a desired gear Ranges and gears within the gearbox are shifted with the creeper switched on in accordance with instructions of the subsections 2 13 1 and 2 13 2 ATTE...

Page 50: ...5R42 is presented in figure 2 13 3 Figure 2 13 3 Velocity diagram for BELARUS 3522 5 tractor with tyres 650 75R42 Velocity diagram for BELARUS 3522 5 tractor with tyres 710 70R42 is presented in figure 2 13 3a Figure 2 13 3a Velocity diagram for BELARUS 3522 5 tractor with tyres 710 70R42 https tractormanualz com ...

Page 51: ...cy operation state 9 indicator of gear shifting mode 10 annun ciator of engagement of front driving axle drive FDAD automatic mode 11 button of en gagement of front driving axle drive FDAD automatic mode 12 annunciator of engage ment of rear axle differential lock RADL automatic mode 13 button of engagement of RADL automatic mode 14 annunciator of emergency oil level in hydraulic lift linkage HLL ...

Page 52: ...ure sensors At normal operation mode the indicator 7 displays the number of the selected gear and the respective annunciator 6 burns continuously confirming actuation by pressure The digital indicator 7 also displays activation of the gearbox braking mode as specified in subsection 2 13 1 Switching of gearbox ranges 2 13 5 3 Rear PTO control Rear PTO is controlled with buttons 5 and 30 figure 2 13...

Page 53: ...D operation is performed by annunciators 10 24 26 In initial condition when the operator shifts the starter and instrument switch into position I instruments are on FDAD disengaged condition is set by default Use the mode FDAD disengaged on transport when moving on roads with hard surface with speed above 13 km h in order to prevent increased wear of front wheels Pressing button 11 AUTO with guide...

Page 54: ...NED PIVOTS AND OTHER PARTS OF TRANSMISSION IT IS FORBIDDEN TO OPERATE THE TRACTOR WITH FDA DRIVE ENGAGED WHEN THE SPEED OF MOVEMENT IS ABOVE 13 KM H ATTENTION IN CASE WIRES IN CIRCUIT OF FDA DRIVE ELECTROMAGNET CONTROL ARE BROKEN IRRESPECTIVE OF THE SET MODE INCLUDING THE MODE FDAD DISENGAGED AUTOMATIC ENGAGEMENT OF THE FRONT DRIVING AXLE TAKES PLACE 2 13 5 6 Rear axle differential lock control Re...

Page 55: ...he HLL pump filter ATTENTION IT IS POSSIBLE THAT THE ANNUNCIATORS MAY GET ACTU ATED FOR SHORT TIME WHEN OIL IN TRANSMISSION AND HLL HYDRAULIC SYS TEMS IS COLD THIS IS NOT A FAILURE Annunciator of emergency oil level in HLL 14 lights up when oil level in the HLL tank drops below the permitted value Annunciator of emergency oil temperature in HLL 19 lights up when oil temperature in HLL tank increas...

Page 56: ...8 shortly figure 2 13 4 herewith the annunciator of buzzer deactivation located to the left of the button 18 turns on and off It shall be taken into account that in future when the CECS is activated and the respective pressure sensors go off the acoustic annunciator will stay on until the corresponding fault is eliminated When several failures are detected simultaneously the corresponding annuncia...

Page 57: ...4 1 set a method of control depending on operation character using the handle 2 Turning of handle clockwise against the stop position method of control contra clockwise against the stop draft control in between combined control the combined con trol is preferential set a required height of implement uplifting in transport condition with the handle 3 Turning the handle clockwise against the stop co...

Page 58: ...F THE AGRICULTURAL IMPLEMENT SHIFT THE HANDLE 7 INTO POSITION DISENGAGED AFTER STARTING TO MOVE SHIFT THE HANDLE INTO POSITION LOWERING THE IMPLEMENT WILL PENETRATE TO DEPTH SET UP BEFORE It Is required to know the following operation peculiarities of RLL control system after the engine was started the diagnostics annunciator 9 lights up indicating workability and blocking of the control system to...

Page 59: ...ure 2 14 2 and hold it depressed To lower the RLL press any of the buttons 3 and hold it depressed For safety s sake the control with the remote buttons is performed under interruption of work Pressing the uplift button 4 lowering button 3 and holding it depressed lifts up lowers the RLL during 5 sec then it stops For further uplifting lowering it is necessary to press the corresponding button and...

Page 60: ... failures are de tected simultaneously the system indicates failure codes one after another dividing them with a long pause All failures are divided by the system into three groups complex medium and light If complex failures are detected the control is stopped and the system gets deacti vated The system is not controlled either with the control panel or with the remote buttons The diagnostics ann...

Page 61: ...d in the FLL control system ir respective of the position of the handle 2 figure 2 14 1 Pressing the dampening button 10 lowers the FLL from the extreme top position down by 3 of the full stroke the annunciator of dampening mode 11 will turn on but oscillations of the implement will not be damped in transport mode The electronic system of FLL control is tested for failures by analogy with failure ...

Page 62: ...tributor EHS section No 4 2 hydraulic distributor EHS section No 3 3 hydraulic distributor EHS section No 2 4 hydraulic distributor EHS section No 1 5 annunciators of operation failures of the corresponding sections of the hydraulic dis tributor EHS Figure 2 16 1 Allocation of the hydraulic distributor EHS sections Instruction shield with a diagram of connection of hydraulic outlets of the hydraul...

Page 63: ...utor EHS Failure indication causes and ways of elimination 2 16 2 2 Unit of electronic joysticks EJU 01 Unit of electronic joysticks EJU 01 is presented in figure 2 16 3 1 5 button to turn on fixed flow 2 joystick to control sections No 1 and No 2 of the hydraulic distributor EHS 3 board announcing EJU operation modes 4 joystick to control sections No 3 and No 4 of the hydraulic distributor EHS Fi...

Page 64: ...c distributor section To set fixed flow over a section of the hydraulic distributor it is required to shift the handle of the corresponding joystick into the position of the flow required and holding it in this position press the button 1 or 5 on the joystick handle The fixed flow activation is announced by a three time flashing of the corresponding annunciator in the direction of the flow set up ...

Page 65: ... is no a board announcing EJU operation modes on the unit of elec tronic joysticks BOCORO it is possible to control operation of the hydraulic distributor EHS sections by means of HLL operation programming mode Hereby the OPU of the HLL shall be on Diagram of the hydraulic distributor section control with the joysticks BOCORO is shown in the instruction board 5 and presented in figure 2 16 5 Figur...

Page 66: ...rn on and off in one two seconds as well as the acoustic signal After this the OPU of the HLL starts to display a current joystick state Indication the hydraulic distributor EHS sections when controlled by the joysticks is the following when the section is set by the joystick into position uplift an uplift annunciator 4 of the corresponding hydraulic distributor EHS section lights up figure 2 16 6...

Page 67: ...nipulations Repeated pressing the corresponding button switch 9 of the selected section results in finish of storing joystick manipulations for this section After this the OPU of the HLL produces a short signal and annunciators displaying state of the hydraulic distributor EHS sections light up on the board To stop recording the selected program first it is required to press buttons 9 of the secti...

Page 68: ...he fixed flow programmed with the OPU of the HLL After the program implementation and if there is a necessity to adjust a fixed flow value for one of the sections of the hydraulic distributor in this program it is needed to do the following choose a required section of the hydraulic distributor EHS with the button switch 9 figure 2 16 6 On the OPU board the annunciator 5 will display the number of...

Page 69: ... the function of flow restriction is the following pressing buttons 2 turning on flow restriction select required sections of the hy draulic distributor EHS for which it is needed to restrict the flow After the buttons 2 have been pressed the annunciators 1 of the corresponding sections of the hydraulic distributor EHS light up control the selected sections by means of the joysticks taking into ac...

Page 70: ...mpartment is presented in figure 2 17 1 1 fuse block 2 3 80 A fuse of inlet air heater IAH powering and accumulator battery charging circuit 4 80 A fuse of the switching unit powering 5 60 A fuse of the protection and switching unit PASU powering 6 15 A fuse of front socket Figure 2 17 1 Installation of fuses located in the engine compartment Besides a supplementary 150 A fuse of inlet air heater ...

Page 71: ...of the switching unit installation is in the cab on a metal beam of plastic shell fixation between the dashboard 4 and a windscreen To access relay and fuses of the unit 3 it is needed to unscrew two quick detach able screws 1 then remove a plastic cover 2 The unit also has a plastic cover intended for dust protection 1 screw 2 cover 3 switching unit 4 dashboard Figure 2 18 1 Switching unit instal...

Page 72: ...5 set of spare fuses Figure 2 18 2 Switching unit Diagram of fuses and relay location in the switching unit is presented in figure 2 18 3 а Diagram of fuses and relay location in БКА 7 3722 b Diagram of fuses and relay location in БК 1 Figure 2 18 3 Diagram of fuses and relay location in the switching unit https tractormanualz com ...

Page 73: ...А FU12 Not used 15А FU13 Not used 30А FU14 Rear working lights a pair of inner lights 15А FU15 Radioset stereo recorder 15А FU16 Horn 15А FU17 Front working lamps on handgrip 15А FU18 Braking lights 15А FU19 Socket to connect trailed agricultural equipment and a portable lamp 15А FU20 Signal from terminal D of the alternator to systems of FLL RLL and OPU of the HLL control and to electic socket 6 ...

Page 74: ...s staying on when the starter and instru ment switch is in position instruments are on К15 Lock of AB remote cutout К16 Road headlights lower beam К17 Road headlights upper beam К18 Parking lights and instrument illumination К19 Not used Note Fuse and relay designation on the switching unit corresponds to fuse and re lay designation on tractor electrical diagram in annex D A set of spare fuses 5 f...

Page 75: ...es connection to the switching unit Power supply harness Dashboard harness Harness of roof electrical EE Orange wire to starter coil Green wire to starter coil Dashboard harness Ground wire Harness of EE on handgrip Harness of cab EE Power supply harness Dashboard harness Orange wire to starter coil Green wire to starter coil Harness of EE on handgrip Dashboard harness Harness of roof electrical E...

Page 76: ...protection and switching unit The unit consists of twelve electric fuses 1 figure 2 19 2 F1 F20 eleven elec tromagnetic relays 4 K1 K11 commutating power supply to elements of tractor elec tronic control systems Signal led lamps of red color 5 located on the front panel beside each fuse are intended to indicate blow out of a corresponding cutout fuse Besides there are signal led lamps of yellow co...

Page 77: ...ctric socket after engine start 6 figure 2 22 2 25А F16 Electric socket after ABactuation figure 2 22 2 25А F17 Reserve 25А F18 Power supply to heaters of SCR system 30А F19 Power supply to NOx sensors of SCR system 10А F20 Power supply to turbocharger drive 15А Table 2 9 Assignment of relays in PASU Relay designation Relay assignement К1 Neutral of range reduction unit К2 Power supply to CECS К3 ...

Page 78: ...ors of tractor cab are secured with locks 4 figure 2 20 1 The lever 5 serves to open the left and right cab doors from inside the cab Moving the lever 5 back ward unlocks the door The locks of the right and left doors can be blocked from inside the cab To block the lock from inside the cab it is needed to shift the detent 3 into the lower extreme position With the lock 4 unblocked the left door is...

Page 79: ...r screen rotate a handle 1 figure 2 20 3 to the right along tractor movement and holding a handgrip 2 push the rear screen 3 until the screen is fixed in an opened position To close the rear screen pull the handgrip 2 until the screen 3 is fixed in a closed position 1 handle 2 handgrip 3 rear screen Figure 2 20 3 Rear screen opening 2 20 4 Cab hatch opening Installation of two hatch variants for r...

Page 80: ...ush it up Then fix the hatch 1 in an opened position pressing the handle 2 to the right along tractor movement To close the hatch turn the handle 2 to the position not fixed pressing it to the left along tractor movement Pull the handle 2 down and then turn it to the right along tractor movement until the hatch is fixed in a closed position а hatch closed b hatch opened 1 hatch 2 handle Figure 2 2...

Page 81: ...S seat adjustments 1 handle to adjust according to the weight 2 handle for longitudinal adjustment 3 handwheel to adjust the backrest tilt Figure 2 21 1 BELARUS seat adjustments The BELARUS seat has the following adjustments adjustment according to the operator s weight It is carried out by means of a handle 1 figure 2 21 1 within the range from 50 to 120 kg To adjust the seat for a bigger weight ...

Page 82: ...ried out within the range of 30 mm from the middle posi tion The seat has three height positions lower middle and upper To move the seat from the lower position to the middle position or from the middle position to the upper one it is required to lift the seat up smoothly till the arresting stop goes off a specific click is heard To move the seat from the upper position into the lower one it is ne...

Page 83: ...aws 2 of the up per base of the uplift mechanism pulling a handle 3 up unlatch the rotation mechanism and rotate the seat by 180 applying force up and forward move the seat to the extreme position against the stop carry clamps 4 into the jaws 2 and screw them in against the stop The seat installation for operation on forward motion is carried out in a reverse or der Seat adjustments on reverse are...

Page 84: ...tional electrical sockets These sockets installation as well as cigar lighter installation is presented in figure 2 22 2 Power to the front socket 2 figure 2 22 2 to the rear socket 5 and to the cigar lighter 4 is supplied after the accumulator battery is switched on Power to the rear socket 6 is supplied after the engine is started Max current loads on the sockets and the cigar lighter are as fol...

Page 85: ... with a dosing pump duplicated pedal drives to control the coupling clutch brakes and fuel feed seat reversing mechanism button to actuate electronic foot pedal of engine control on reverse with an annun ciator additional disconnect switch of rear screen wiper horn button and annunciator of emergency modes of engine operation buzzer ATTENTION TRACTOR REVERSE CONTROL POST IS INTENDED ONLY FOR AGRIC...

Page 86: ...d a pneumatic drive of trailer brakes Pressing the pedal 6 increases fuel feed Pressing the button 7 located on CECS activates the horn To operate the tractor on reverse perform the following operations displace the steering wheel to the steering column of the reverse motion To do this unscrew the steering wheel fixing clamp displace the steering wheel and fix it at a re quired height mount the re...

Page 87: ...lumn can be tilted and fixed in five positions Herein o in four positions from 25 to 40 with a 5 period to operate on reverse o in a 10 position to operate the tractor on forward motion 1 steering column for reverse motion 2 handle Figure 2 23 2 Changing tilt angle of the steering column for reverse motion ATTENTION WITH THE STEERING COLUMN FIXED IN THE EXREME FRONT WORKING CONDITION SET THE RANGE...

Page 88: ... 3 1 1 Engine air cleaning system On BELARUS 3522 5 tractors the system of cleaning the air delivered to the en gine turbocharger includes air cleaner 1 figure 3 1 1 with a built in unit multicyclone of PSD Donaldson series air line 2 connecting the air cleaner 1 with the turbocharger 3 impurity sensor designed to indicate a rate of the air cleaner impurity The electric sensor of the air cleaner f...

Page 89: ...s to a filtering element with interclosed filter ing channels and a linear flow direction and with an additional secondary filtering element with radial sealing Also to ensure secure and perfect functioning of the air cleaner in built unit multi cyclone of PSD Donaldson series an induction system is provided which guarantees constant removal of dust from the pre cleaner by means of suction thus al...

Page 90: ...or on the CAC lifting mechanism 6 The CAC lifting mechanism is designed to simplify the procedure of cleaning the CAC radiator 1 and the water radiator from dirtiness The air charged by the turbocharger via the air line 2 the elements of which are connected by the silicone pipes 3 is delivered to the CAC radiator 1 where it is cooled by the airflow created by the fan The cooled air comes to the en...

Page 91: ... coolant emergency temperature on dashboard A normal temperature mode of the engine corresponds to the coolant temperature from 85 to 99 C The pilot lamp of the engine coolant emergency temperature goes off when the temperature is 109 C and higher Information on the parameters mentioned is transmitted to master in struments via CAN cable from the electronic unit of engine control that handles sign...

Page 92: ...ve Figure 3 1 5 Exhaust system BELARUS 3522 5 exhaust system consists of an inlet pipe 7 figure 3 1 5 a system of selective catalytic reduction and an exhaust pipe 5 The system of selective catalytic reduction SCR is intended to ensure a required chemical composition of exhaust gas under Stage Tier IIIB in the exhaust system The SCR consists of a catalyst 3 a mixing pipe 6 a dosing module injector...

Page 93: ... to the tank 1 which is equipped with sensors of AdBlue temperature and AdBlue level AdBlue consumption makes ap proximately 5 to 10 of diesel fuel consumption To ensure a SCR optimal operation mode as well as SCR operation ability under low ambient temperatures heating cooling of some parts and units of SCR system is provided Heating of AdBlue tank and cooling of the dosing module is performed by...

Page 94: ... 5 Also the system includes an ambient temperature sensor 12 figure 3 2 1 mounted behind under the cab The urea tank the feeding module and the dosing module are interconnected by means of urea supply pipes with inbuilt electrical heaters figures 3 2 3 and 3 2 4 A combined level and temperature sensor 6 is mounted on the urea tank figure 3 2 2 The NOx nitrogen oxides sensor after the catalyst 3 fi...

Page 95: ...l of engine operation mode 6 information display 7 integrated electronic panel IEP 8 protection and switching unit 9 test jack 10 engine electronic control unit 11 electronic foot pedal to control engine operation mode on reverse 12 ambient temperature sensor 13 connecting harnesses 14 sensor of water presence in fuel filter Figure 3 2 1 Engine electronic control system https tractormanualz com ...

Page 96: ... tank Symbol of urea level Symbol warning of low urea level Availability of failure code Response of the engine control system 15 No No No 15 Level 15 No No 10 Level 10 No No 5 Restriction Yes error text Engine power loss level 1 5 Restriction Yes error text empty Restriction Yes error text Engine power loss level 2 https tractormanualz com ...

Page 97: ...NOx sensor in front of a catalyst 6 sen sor of urea temperature and level in the tank 7 urea tank 8 dosing module atomizer to inject urea Figure 3 2 2 Selective catalytic reduction system SCR 1 hoses for urea supply 2 feeding module 3 SCR harness Figure 3 2 3 Connection to feeding module hose heaters and urea tank https tractormanualz com ...

Page 98: ...before catalyst 7 catalyst Figure 3 2 4 Connection to dosing module 1 valve of urea warm up in the tank 2 SCR system harness Figure 3 2 5 Connection to valve of urea warm up in the tank 1 branch of SCR harness to dosing module 2 urea delivery hose 3 main 42 pin connector of SCR system 4 SCR system harness Figure 3 2 6 Electrical connection of SCR system https tractormanualz com ...

Page 99: ...rom the engine through a power shaft 24 to the tractor transmission are mounted between the flywheel the center and the pressure plates At the front the power shaft 24 rests on a bearing 25 permanently greased and mounted in the flywheel The driven disk has a hub with splines to fix to the power shaft a damping device consisting of eight rubber elements and friction liners as metal ceramic segment...

Page 100: ...8 release lever 9 release lever axis 10 rollers 11 lock plate 12 lock plate 13 bolt 14 adjusting nut 15 fork 16 supporting spring 17 hinge 18 rest of release levers 19 pressure spring 20 heat insulating washers 21 bolt 22 spacer 23 flywheel Figure 3 3 2 Installation dismantling and adjustment of clutch release levers Figure 3 3 3 Workholder Workholder 4 manufacturing bolts M12x65 https tractormanu...

Page 101: ...vers shall touch the rest after adjustment mount the lock plates 11 and 12 remove the workholder 3 3 3 Clutch drive The clutch drive is intended to control the coupling clutch on forward motion and on reverse The clutch drive type is hydrostatic with suspended pedals with a hydraulic booster figure 3 3 4 The drive consists of main cylinders 12 for forward motion and 19 for reverse mode suspended p...

Page 102: ...5 41 pipeline 12 main cylinder for forward motion 14 cab carpet 19 main cylinder for reverse motion 20 clutch pedal for reverse motion 23 casing 27 cock 28 cover 29 cap 30 relief valve 32 operating cylinder 34 rod 35 hydraulic booster 36 bracket 40 spherical nut 42 spring 43 lever 44 yoke 45 throw out 46 release bearing 47 rest of re lease levers 48 rest Figure 3 3 4 Clutch control https tractorma...

Page 103: ...e extreme lower position by means of aids at hand remove the operating cylinder 32 off the center line of the bracket 36 set the pusher 33 of the operating cylinder into the extreme left position until the piston 31 stops against the cover 28 mount the operating cylinder until the pusher 33 touches the rod 34 of the hydrau lic booster 35 screwing the rest 48 in or out bring the rest orifice into c...

Page 104: ...ieved remove the hose and put on the protective cap 29 check the braking fluid level in the tank 1 and add if necessary ATTENTION BLEEDING THE HYDRAULIC SYSTEM OF CLUTCH OPERATING CONTROL ON FORWARD MOTION WATCH THE BRAKING FLUID LEVEL IN THE TANK 1 TO STAY BETWEEN MIN AND MAX MARKS 2 Bleeding of the hydraulic system in reverse mode remove the casing 23 of the main cylinder 19 check the braking fl...

Page 105: ...gh the channels made in shafts 30 and 37 A lengthwise channel is located on the center line of the shafts executed 30 and 37 and radial channels are located in places of sleeves 19 22 28 instal lation for the needle bearings 18 23 and 26 The sleeves 19 22 and 28 also have holes for lubrication Forced oil supply to cool the friction disks is also executed through a lengthwise and radial channels ma...

Page 106: ... 3 4 1 Speed unit developed view A drum 9 figure 3 4 2 of the twinned friction clutch has bores cavities on both sides into which movable pistons 4 are mounted sealed by cast iron split rings 1 and 7 In each piston cavities eighteen release springs 8 are mounted which have previously been compressed by spring bolster 10 fixed on the hub of the drum 9 by a lock ring 6 Two guide pins 5 are pressed i...

Page 107: ...verse shaft 6 figure 3 4 4 creeper shaft 24 figure 3 4 3 PTO drive shaft 11 FDA drive shaft 30 The input shaft 12 is mounted in the body 7 on bearings 4 and 14 It is made with two toothed rims A and B The toothed rim A provides for forward motion the toothed rim B provides for reverse of the tractor A gearwheel unit 9 is mounted on the input shaft on roller bearings 8 and 10 A layshaft 19 is mount...

Page 108: ...othed rim of the gear wheel unit 29 provides for for ward motion and its meshing with the gear 27 provides for reverse motion of the tractor The clutch 28 of range II for forward and reverse motion is moved by means of a fork 10 figure 3 4 4 mounted on a carrier 15 Ranges III and IV are engaged by means of a toothed clutch mounted on the shaft in the rear axle body The carrier on which the fork of...

Page 109: ...n the body on bearings 5 and 9 and has a toothed rim The gears 7 and 8 are mounted on the splines The reverse shaft is driven by meshing the toothed rim B of the input shaft 12 figure 3 4 3 with the gear 8 figure 3 4 4 Engine torque is transferred by the toothed rim of the reverse shaft 6 when engaging the range I of the reverse and by the gear 7 when engaging the range II of the reverse Marking p...

Page 110: ...f axial displacement has three fixed positions Movement of the car rier 5 is interlocked with movement of the carrier engaging the ranges III and IV by means of a ball 9 and a pusher 10 This locking mechanism precludes a possibility to engage the ranges II and IV of the gearbox with the creeper actuated and vice versa creeper actua tion with these ranges engaged The needle bearings are forcedly lu...

Page 111: ...2 Figure 3 4 6 Directional diagram of speed power flows per ranges Rear axle reduction part gears of ranges II and IV Range shifting reduction unit gears of ranges I and II Gearbox Coupling clutch https tractormanualz com ...

Page 112: ...control Annex C The power supply voltage is delivered to the system after the starter and instrument switch has been turned into position Instru ments on In the initial condition all gears are disengaged The annunciator 36 speed 0 lights up on the front board of CECS panel and 0 digit lights up on the digital indicator 35 This testifies that the voltage is supplied to the gear shifting system and ...

Page 113: ...ar engagement distributors 2 4 1 3 5 6 respectively 16 18 20 22 24 26 sensors of gear engaged condition 2 4 1 3 5 6 respectively 27 28 29 30 31 37 annunciators of gear engaged 32 an nunciator of gearbox emergency operation mode 33 indicators of gear shifting mode light medium heavy 34 button to select gear shifting mode 35 digital indicator of gear engaged and of braking mode actuation 36 zero gea...

Page 114: ...sensor of clutch disengaged state on forward motion 1 with the clutch pedal fully depressed the clearance S between the body of the sensor 1 and the head of the adjusting bolt 2 shall make 0 5 to 1 0 mm After the adjustment has been finished fasten the bracket 5 with bolts 3 the bolt 2 shall be fastened with a nut 1 sensor of clutch disengaged state on forward motion 2 adjusting bolt 3 bracket mou...

Page 115: ... sensor 2 end face by the pedal 3 shall make not less than 60 the distance from the sensor 1 end face to the clutch pedal 3 shall make 2 5 to 3 5 mm as shown in figure 3 5 3 1 bracket 2 contactless position sensor 3 clutch pedal Figure 3 5 3 Arrangement of sensor of clutch disengaged state on reverse Connection of harnesses to electro hydraulic distributors and pressure sensors mounted on the plat...

Page 116: ...side of the rear axle body The oil level is checked with an oil level gauge 7 figure 3 6 1 The oil level shall stay between lower and upper marks of the oil level gauge The oil is drained out from the transmission through a discharge hole with a plug 9 Axle shaft speed sensors and drain plugs are mounted on the final drive tubes 1 plate of rear axle body 2 final drive 3 hydraulic system pump 4 HLL...

Page 117: ...rs 9 are mounted under the spider pinions and washers 11 are mounted under the axle shaft gears locked against turning by juts in the body and in the cover of the differential In the differential lock body a multidisk friction clutch of the differential lock is mounted The lock is actuated by pressurized oil supply under the piston 18 which when moving compresses the friction plate packs and locks...

Page 118: ...two taper rolling bearings 11 and 12 the play of which is adjusted by means of shims 29 The three double rim satellite gears 21 of each final drive engage the crown gear 20 with their smaller rims z 24 The crown gear in a splined connection crown gear hub is mounted according to the three small crown gears z 24 of the double rim satellite gear The crown gear 20 is locked against axial movement by ...

Page 119: ...crewed on pin 18 rollers 19 satellite shaft 20 crown gear 21 sat ellite gear 22 left sun gear 23 brake hub 24 drive gear 25 driven gear 26 bolt 27 locking plate 28 nut 29 shims 30 axle shaft bolt 31 axle shaft washer 32 lock washer 33 arresting stop 34 hub bolt 35 locking plate 36 hub 37 plug 38 cast iron rings 39 right sun gear Figure 3 6 3 Rear axle https tractormanualz com ...

Page 120: ...riation shall not exceed 0 2 mm for one pair The contact pattern shall be not less than 50 of the sur face with impress location in the middle part of the tooth The backlash shall be adjusted by moving a certain amount of washers from under the cover 4 figure 3 6 5 under the cover 1 or vice versa without changing their total num ber Before mounting the plate 3 ready assembled with a drive gear of ...

Page 121: ... axle body 3 6 8 Check of main drive gears for accuracy of engagement according to contact pattern POSITION OF CONTACT PATTERN ON DRIVEN GEAR Front motion Rear motion WAY TO REACH CORRECT GEAR ENGAGEMENT __________________________ CORRECT GEAR ENGAGEMENT WHEN CHECKED UNDER SMALL LOAD ______________________________ MOVE THE DRIVE GEAR TO WARDS THE DRIVEN GEAR _____________________________ MOVE THE ...

Page 122: ...s 5 drive gear cage 6 shims 8 drive gear 9 bearing Figure 3 6 6 Assembly plate 1 body for drives of pumps of HHL and transmission hydraulic system 2 shims Figure 3 6 7 Installation of drives of pumps of HLL and transmission hydraulic system ATTENTION REPLACE TAPERED GEARS WITH CIRCULAR TEETH TO DRIVE PUMPS OF HLL AND TRANSMISSION HYDRAULIC SYSTEM ONLY AS A SET THE GEARS SHALL HAVE IDENTICAL NUMBER...

Page 123: ...ft the estimated thickness of a set of shims 8 is defined by means of deducting the washer thickness equal to 15 mm from a dimension A between the end of the axle shaft 6 and an outer end of the washer 5 measured with a beam compass through an orifice Б The shims 8 shall not be mounted when measuring the dimension A When carrying out adjustment it is required to turn the axle shaft so that the rol...

Page 124: ...r for basic mode 15 bearing cover 16 PTO cover 17 spacer 18 end washer 19 replaceable shaft end extension 20 bolt 21 cap 22 driven gear for economy mode 23 driven gear for basic mode 24 driven shaft 25 brake body 26 brake piston 27 friction clutch shaft 28 lock ring 29 friction clutch piston 30 springs 31 packing rings 32 fork 33 switching shaft 34 lock plate 35 securing bolt Figure 3 7 1 Rear PTO...

Page 125: ...nd 16 The PTO modes are switched over by means of a shaft 33 and a fork 32 entering the slot of the movable clutch 12 The replaceable shaft end extensions 19 are mounted in the inner splines of the shaft 24 and are secured by means of the end washer 18 and bolts 20 The PTO is actuated by the friction clutch As oil is delivered through channel M from the PTO control distributor the piston 29 compre...

Page 126: ...ith FPTO reduction unit 6 The power in the FPTO reduction unit is transferred from an input shaft 7 to an end extension 8 by means of the planetary drive The FPTO planetary reduction unit 6 is controlled by a hydraulic cylinder 9 linked to a turn shaft 10 affecting band brake levers The hydraulic cylinder rod is moved as the oil flow direction in the distributor 1 figure 3 8 2 changes The oil flow...

Page 127: ...3522 5 0000010 РЭ 128 1 distributor 2 delivery pipeline 3 pipeline 4 pipeline 5 drain pipeline Figure 3 8 2 Front PTO hydraulic part https tractormanualz com ...

Page 128: ...s are controlled by means of rods 12 13 connected with brakes drive mechanisms When pressed brake pedal the fluid arrives in operating cylinder which piston influences through a push rod a lever connected with rods 13 and 12 The rod 13 during movement turns towards each other pressure disks 3 which being running on the balls 5 placed in the holes of variable section and made on non working surface...

Page 129: ...3522 5 0000010 РЭ 130 Figure 3 9 2 Brakes control scheme 15 50 mm fluid level https tractormanualz com ...

Page 130: ...ion is provided separate on boards brakes control and both brakes control at pedals locking When pressed on pedal for reverse motion and at manual control the tractor brakes simultaneously with two rear wheels thanks to operating cylinder for reverse 21 and lever 32 figure 3 9 2 for reverse and thanks to control lever 10 figure 3 9 3 through rod 11 for manual control on brake shaft 1 levers 3 4 me...

Page 131: ...emi circular key 19 bushing 20 brake shaft 21 shaft of left brakes drive mechanism 22 nut 23 lever 24 eye 25 hand brake con trol lamp switch 26 fork Figure 3 9 4 Brakes control The brakes drive mechanism figure 3 9 4 consists of bracket 13 internal lever 16 mounted on shaft 21 on round key 6 tightened with bolt 17 of adjusting bolt 9 with locking nut 10 of lever 23 with bushings loosly fitted on t...

Page 132: ... the axle 11 is situated the clamper 12 in top arm of which is located the coupling 13 in which is screwed in rod 14 On the other end of the rod 14 is threaded button 15 In tube part of the lever are bosses which serve as supports for washer 16 which is support for spring 17 The handle 18 is assembled by forced fit on tube part of lever For reverse modification exists a possibility for installatio...

Page 133: ...g position When pressed on interconnected pedals the compensation valves 3 of main brake cylinders ensure fluid pressure balance in lines of left and right brake operating cylinders 1 casing 2 piston 3 compensation valve 4 lock valve 5 collar 6 push rod Figure 3 9 6 Main brake cylinder 3 9 6 Brake Operation with Reverse Pedal Drive When pressed on brake pedal the push rod of main brake cylinder 2 ...

Page 134: ...ke fluid interconnect pedals 9 with blocking lath press 4 or 5 times interconnected brake pedals and keeping them in pressed con dition turn the valve of the left operating cylinder by 1 2 3 4 revolution and after a full pedal travel when some portion of fluid with air will comes out from the system close the valve Press the pedal quickly release smoothly Repeat this operation some times as long a...

Page 135: ...ss 4 or 5 times the reverse brake pedal and keeping it in the pressed condi tion turn the bypass valve of operating cylinder for reverse by 1 2 3 4 revolution and after full pedal travel when some portion of fluid with air will come out from the system close the valve Press the pedal quickly release smoothly Repeat this operation some times as long as all air comes out from system Remove the tube ...

Page 136: ...air will come in trailer pneumatic drive When pressing brakes pedals or at park ing brake application the compressed air will come out of the connecting line 13 in atmos phere through the brake valve 11 In the trailer will be actuated air distributor delivering compressed air from trailer tanks to the brake chambers and the trailer brakes At emer gency trailer detachment the connecting heads will ...

Page 137: ...em is provided with condensate drain valves 7 for drain of condensate from the tanks 8 this valves are located in the bottom part of the tanks The condensate is drained thanks to sideways and up deviation of pusher The air is bleed from pneumatic drive for tire charging etc through air bleed valves 5 One air bleeding valve is situated on pressure regulator the second air bleeding valve is situated...

Page 138: ...than 0 77 MPa If the pressure is lower do the following operations 1 check the length of assembled rod 4 figure 3 10 2 2 length of rod should provide its free without tension connection to the lever7 by pin 2 If it is necessary adjust its length by turning of fork 6 Lock fork 6 with nut 5 if air pressure according to manometer attached to connecting head has not reached necessary value replace the...

Page 139: ...7 MPa at completely pressed interconnected working brakes pedals or at completely switched on parking brake If the pressure is lower do the following operations 1 check the length of assembled rod 4 figure 3 10 2 2 length of rod should provide its free without tension connection to lever7 by pin 2 If it is necessary adjust its length by turning of fork 6 Lock fork 6 with nut 5 if air pressure acco...

Page 140: ... with compressed air until safety valve 7 is actu ated at pressure 0 85 1 MPa If the valve is actuated at pressure less than 0 85 MPa or more than 1 MPa make its adjustment with screw 9 preliminary having loosened and then having tightened the locking nut 8 Adjust pneumatic system pressure regulator in the following order by gradually unscrewing of the cover 2 adjust force of springs 3 and 4 so th...

Page 141: ...e КД2 lubrication valve КП1 КП2 safety valves КР1 forward and reverse motion selector valve МЗ suction bell МС1 coupling clutch МФ magnetic filter МФ1 FDA clutch МФ2 differential lock clutch МФ3 МФ8 GB gear activation clutch МФ9 PTO brake actuating clutch МФ10 PTO friction engagement clutch Н1 gear wheel pump НШ25 П1 distributor plate Р distributor Р1 Р8 proportional valve Р9 valve Ф1 mesh filter ...

Page 142: ...ear axle lubrication 12 line from mesh filter to duplex filter 13 line for FDA en gagement 14 mesh filter inside of clutch case 15 line from transmission HS pump to ele ments of transmission HS 16 suction bell inside of gear box 17 line from pumps drive casing to drain 18 line for differential lock engagement 19 rear PTO sprinkling 20 line for rear axle differential sprinkling 21 line for left fin...

Page 143: ...e distributor 28 is connected by line 13 with FDA engagement clutch At electrical open to FDA control distributor 28 front driving axle is engaged At the inlet of electrohydraulic distributor 29 stream splits up One part of the stream from electrohydraulic distributor 29 through system of apertures and channels at operated proportional valves comes to friction clutches that provides power shifting...

Page 144: ... 4 Between filtering element 6 and magnet 2 is situated sealing ring 3 In casing 1 is installed warning valve 8 which gives a signal to CECS light flashes when filtering elements 6 are clogged Also in the casing 1 are installed transmis sion hydraulic system control valve 10 which keep up control pressure and lubrication valve 9 The valves are adjusted by adjusting washers 11 ATTENTION THICKNESS O...

Page 145: ...transmission hydraulic system distributor is intended for GB and rear axle differential lock friction clutches control The distributor is mounted on top plane of clutch casing In distributor casing 1 figure 3 11 5 are screwed six distributors 3 for control of six gears of GB distributor of rear axle differential lock distributor marked ПВМ it means FDA is not used seven oil pressure sensors 4 in G...

Page 146: ... Brake is connected with drain At pressure increase above 0 8 MPa is activated pressure sensor 4 and on CECS face plate flashes indication light of rear PTO engaged condition By pressing the button of rear PTO disengagement happens deenergization of pro portional valve 3 and moving of its core therefore power fluid comes under pressure through channel P and through aperture Brake in distributor ca...

Page 147: ...ing axle FDA is intended for torque transfer to front tractor wheels The front driving axle consists of one piece cast axle beam of FDA housing figure 3 12 1 central reduction unit 15 doubled universal joints semiaxle shafts 12 and plane tary wheel hub drives 1 The central reduction unit 15 is mounted on FDA housing 13 with a help of two lock pins 25 and is fixed to housing by bolts 21 To seal joi...

Page 148: ...gears with circle arc tooth and is intended for driving torque increase and torque transfer direction change The drive gear shaft 20 of central reduction unit main pair figure 3 12 2 is mounted on casing of central reduction unit on two conical roller bearings 12 and 14 between which are mounted dis tance piece 13 and adjusting washers 21 The follower gear 40 of main gear pair of central reduction...

Page 149: ...bearing 8 nut 9 frictional disk 10 housing 11 washer 12 bearing 13 distance piece 14 bearing 15 sealing 16 mud collector 17 nut 18 washer 19 flange 20 follower gear 21 washer 22 driving frictional disk 23 follower frictional disk 24 locking ring 25 ball 26 differential cover 27 bearing body 28 bushing 29 bend off 30 bolt 31 stop member 32 spring washer 33 bolt 34 bolt 35 spring washer 36 roller 37...

Page 150: ... The wheel hub drive is mounted on axle swivel 23 figure 3 12 3 The sun gear 4 is drive gear of planetary gear set of wheelhub drive the following part connected with tractor wheel is carrier 3 with tree planetary gears 6 and epycyclic gear 35 serve as locked gear that take reactionary torque The sun gear floats between teeth of three planetary gears and its splined end shaft is connected with dou...

Page 151: ...14 which splined part grips crown epycyclic gear and thanks to this prevent its turning Between axle swivel face 23 and disk face 14 are situated gaskets 31 serving for bearing 29 adjustment The spring ring 15 keeps epycyclic gear from axial moving this spring ring is insert in gear 35 ring groove The wheel hub drive inner cavity is sealed with cup seals 24 and 28 To prevent dirt entry to working ...

Page 152: ...he center of tooth or closer to cone point Ensure back lash by means of nuts 2 figure 3 12 5 keeping backlash adjusted before in differential conic bearings for this purpose the nuts located from the different sides of differential should be screwed or unscrewed with identical angle At adjustment turn over differential in bearings so that their rollers have taken correct position in race ATTENTION...

Page 153: ... swivel of wheel hub drive 3 12 8 Check and adjustment of axial preload in conical bearings of the pivot Before adjustment it is necessary to do the following preparatory works clear out FDA put tractor on level ground brake it and exclude possible moving jack front part of tractor and put supports under FDA according to jacking points shown on the tractor loose wheel retaining nut and remove whee...

Page 154: ...ory turning from side to side of wheel hub drive check again pivot bearings preload by means of check of reduction unit turning force in both directions repeat above mentioned work for the other wheel reducer After adjustment make lubrication of a wheel hub drive Pump lubrication through oilier 6 as long as it will come through special hole located in end face of a sealing holder 39 After bearings...

Page 155: ...n shaft multidisk frictional hydraulically operated clutch and car dan shaft to front driving axle FDA drive is engaged disengaged with a help of hydrauli cally pressed clutch The clutch is mounted on coupling clutch housing bore Sleeve 7 figure 3 12 7 is fastened by bolts to coupling clutch housing from the side of gear box and is sealed by rub ber rings The drum 13 is mounted on bearings 2 5 in ...

Page 156: ...aring 6 9 forks 7 tube 8 locking ring 10 flange Figure 3 12 9 Cardan shaft The cardan shaft of open type consists of two cardan joints and a tube having spline connection The cardan shaft is intended for torque transfer from drive clutch to FDA The cardan joint consists of flanges 10 figure 3 12 9 forks 6 9 and cross 2 In flange and forks holes are mounted needle bearings 5 of crosses Bearings are...

Page 157: ...s activated and it send oil flow in DL clutch and locks differential Differential unlocking occurs automatically at turn of steering wheels by angle from above 13º sensor11 activation or pressing both or any of brakes pedals brakes sensors 15 16 activation respectivily or at driving speed over 16 km h When driving speed is under 13 km h blocking should again switch on automatically Automatic mode ...

Page 158: ...ication of on off switching of corresponding drive 23 annunciators of engaged condition of corresponding drive 24 FPTO engagement button 25 FPTO disengagement button 26 RPTO disengagement button 27 RPTO engagement button 28 button for on off switching of FDA drive automatic mode 29 button for on off switching of FDA drive positive operating mode 30 button for on off switching of positive operating...

Page 159: ... and drive is switched off FDA drive is switched off automatically at steering wheel turning by angle above 25 at sensor 12 activation figure 3 13 1 or at driving speed above16 km h When driv ing speed is under 13 km h FDA drive should switch on automatically Automatic mode for FDA drive on off switching is switched off at second pressing on button 28 AUTO or at pressing and release of button 29 o...

Page 160: ...butor 10 to hydraulic cylinder From sensor 9 is active annunciator 23 It is necessary to press button 24 to engage front PTO In this case voltage is sup plied to electromagnet of distributor 10 and respectively oil is supplied into hydraulic cylin der chamber of front PTO control Engagement of front PTO drive is displayed by annun ciator 23 It is necessary to press button 25 to disengage front PTO...

Page 161: ...nal that make it possible oil supply from electrical hydraulic distributor into hydraulic coupling ac cording to desired law and gentle start of rear PTO Engagement of rear PTO drive is dis played by annunciator 23 It is necessary to press button 26 to disengage rear PTO In this case control signal is removed from electromagnet of electric hydraulic distributor 6 hy draulic coupling chamber joints...

Page 162: ...__________________________________________________ 1 In present section are given rolling radiuses only for rear tires which are necessary for programming of integrated speed indicator as it is specified in subsection 3 23 3 Programming order of integrated indicator Front tractor wheels are mounted on flanges of FDA wheel hub drives Rear tractor wheels are mounted on hubs which consists of split c...

Page 163: ...ifferential hydraulic cylinders 1 making turning of feed pump 5 with motor drive and of hydraulic fittings Hydraulic circuit diagram of HSC is shown in figure 3 15 1 1 hydraulic cylinder 2 dosing pump of forward motion 3 dosing pump of re verse motion 4 reverse valve switch 5 feed pump 6 valve Р feeding Т drain L left hand turn R right hand turn Figure 3 15 1 HSC hydraulic circuit diagram Protecti...

Page 164: ...osing pump 2 or 3 comes back into oil tank At steering wheel turn slider valve of dosing pump 2 or 3 shifts and oil comes into one of chambers of hydraulic rotation cyl inder 1 in amount that correspond to the turn angle of steering wheel Oil from the other chamber of hydraulic cylinder 1 comes back through dosing pump 2 or 3 in oil tank 3 15 2 Dosing pump The dosing pumps of forward and reverse m...

Page 165: ...ade on FDA casing In eyes of hydraulic cylinders and in rod heads are installed spheri cal joints 5 that should be periodical lubricated through ball valve oilers 6 1 cone 2 lever of wheel hub drive 3 hydraulic cylinder 4 steering tie rod 5 sperical joint 6 ball valve oiler Figure 3 15 3 FDA with two hydraulic cylinders in steering linkage and steering tie rod Steering hydraulic cylinder consists ...

Page 166: ...ve caps at the front makes it possible to fulfill requirements of agricultural implements coupling that have hy draulic drive of working implements continuous operation hydraulic motor for example sawing units The outputs of distributor are equipped with fast couplings with color pro tective caps 6 and 7 red plugs uplift green plugs lowering There are front outputs 21 which are connected with one ...

Page 167: ...k 3 hydraulic cylinders Ц110х250 4 fast coupling FC 5 hydraulic cylinder drain age 6 uplift outputs red protective plug 7 lowering outputs green protective plug 8 breather with filtering element Figure 3 16 1 Arrangement of hydraulic lift linkage units on tractor view from behind https tractormanualz com ...

Page 168: ...sensor 13 filter Donaldson 14 lines of control channel 15 line for oil supply to radiator 16 line for oil off take from radiator 17 protection valve 18 free drain line at the rear 19 drain line of gerotor pump 19а drain line of HSC Figure 3 16 2 Arrangement of hydraulic lift linkage units on tractor view from above https tractormanualz com ...

Page 169: ...hose from pump to EHS distributor 23 delivery high pressure pump from pump to ЕНR 5LS 24 FLL control line 25 HLL and HSC cooling radiator 26 line for oil supply to radiator 27 line for oil takeoff from radiator 28 suction line of HSC pump Figure 3 16 3 Arrangement of hydraulic lift linkage units on tractor side view https tractormanualz com ...

Page 170: ...3522 5 0000010 РЭ 171 Figure 3 16 4 HLL hydraulic circuit diagram FLL control RLL control Drain from HSC Free drain HSC suction Oil tank Valve https tractormanualz com ...

Page 171: ... Drain Control Electric cable Panel Panel Programming unit Joysticks Turn angle sensor Valve EHR 5 Valve OR Position sensor Forse sensor RLL external control panel Electric unit EHR 8 Section Buttons of FLL external control Pump EHS functions Regulating valve Oil tank HLL and HSC Neutral Up Down Float position Diagnose LEDs https tractormanualz com ...

Page 172: ...ilter casing 5 intake filter 6 oil level temperature sensor 7 drain from cooling radiator Figure 3 16 6 Integrated oil tank of LL and HSC hydraulic systems 3 16 3 Drive of HLL pump and transmission hydraulic system pump On drive which is shown in figure 3 16 7 are mounted together pumps of two hydraulic systems of hydraulic lift linkage and transmission hydraulic system Rotation is transmitted by ...

Page 173: ...nal valve built into distributor Built in electronic card digital electronics receives control signal from tractor cab from the operator than handles this signal and controls proportional electromagnet valve that joints chambers of control piston with pressure or with drain and in such way ensure the movement of center slide valve in following positions up neutral down floating position and make i...

Page 174: ...ibu tor repair Note Failure indication rules of EHS distributor and troubleshooting methods are described in subsection 7 3 Possible failures of HLL and guidelines for troubleshooting Electrohydraulic control of slide valve position of EHS distributor sections allows automatize control functions according to set operation mode and control strategy of agri cultural machines working implements For t...

Page 175: ...ncy shutdown system pressure decrease that gives a possibility to return slide valve of working section in neutral position in emergency situation Figure 3 16 11 Control scheme of EHS working sections with cross over reduction valve 3 16 5 Hydraulic system of FLL control 3 16 5 1 General information The tractors BELARUS 3522 5 are equipped with automatic control system of front lift link age FLL u...

Page 176: ...egs so that this screw could rotate freely within groove 1 position sensor 2 FLL bracket 3 screw Figure 3 16 13 Installation of FLL position sensor 2 Mount long lever of control mechanism 3 figure 3 16 14 on axle 2 situated in holes of draft link unit 1 move control mechanism to sensor shaft end point A in figure 3 16 14 Then turning by screwdriver shaft end of position sensor or position sensor i...

Page 177: ...ockwise Repeat the operation lowering uplift If the value of reflected zone of cylinder rod corresponds to above mentioned requirements fix position sensor in adjusted position turning against the stop screws 3 figure 3 16 13 1 handle to control lift linkage 2 annunciator of FLL uplift Figure 3 16 15 FLL control panel 4 Check correct adjustment of position sensor by lifting and lowering of front l...

Page 178: ...le DT06 2SA 2 XS12 1 XS12 2 Female reeptacle DT06 12SA 2 Connectors of the company AMP catalogue 889759 XS2 3 Female receptacle 0 0282189 1 1 XS4 1 XS4 4 Female receptacle 0 0282192 1 4 XS4 5 Female receptacle 0 0282088 1 1 XS6 Female receptacle 1 965640 1 1 Plug and jack of the company AMP XP7 1 XP7 3 Plug 0 1718230 1 3 XS7 1 XS7 3 Cable receptacle 0 0967650 1 3 A Electromagnet 1 837 001 270 of d...

Page 179: ...3522 5 0000010 РЭ 180 Figure 3 16 17 Electrical circuit diagram of section distributor EHS control https tractormanualz com ...

Page 180: ...active multi purpose sensor 1 and on faceplate of CECS lights in flashing mode annunciator 9 If appears any of abovementioned emergency modes operation must be stopped causes of emergency condition occurrence should be find out and removed in order to avoid failure and breakdown of hydraulic system assembly parts The regulations on the use of special switch FAILURE are described in section 4 5 Act...

Page 181: ...s 3 18 1 on which with a help of pins 10 are mounted two hydraulic cylinders 4 Cylinder rods are connected with pins 3a with external levers 3 left and right External levers by spline openings are mounted on shaft 2 that is installed in bracket 1 which is mounted on top face of rear axle The levers 3 are connected with draft links 7 trough drawbars 5 The draft links are mounted by front pivots in ...

Page 182: ...urning the guide 2 place the hole in the sliding bar 4 on center of the groove adjust the right and left drawbars put cotter key 3 in the hole and fix with clip 1 screw 2 guide 3 cotter key 4 sliding bar Figure 3 18 2 Drawbar ATTENTION IF THE TRACTOR WORKS WITH PLOUGH IT IS NECESSARY TO USE ADJUSTMENT DRAWBAR UNLOCKED AT TRANSPORT OPERATION SHOULD BE USED ADJUSTMENT DRAWBAR LOCKED IT IS PROHIBIT T...

Page 183: ...device of RLL ECS in pro tection and switching unit PASU 4 cabin harness 5 remote buttons 6 transmission harness 7 position sensor 8 electromagnet of lowering 9 electromagnet of uplift 10 right force sensor 11 left force sensor Figure 3 19 1 Arrangement diagram of RLL electronic control system components https tractormanualz com ...

Page 184: ...tem identify the position of RLL relative to the tractor and at position control ensure keeping of mounting implement in the defined position relative to the tractor According to force sensors the RLL control electronic system determine the force applied during operation to lift linkage in horizontal axial direction from coupled implement At draft control the tillage depth is kept in proportion to...

Page 185: ...ects the integrated control unit EHS 5LS situated under tractor cabin with hydraulic cylinders 8 of lift linkage The hydraulic cylinders 8 are fixed on the one side by pins 4 to the bracket 3 and on the other side are connected by rods with draft links unit 10 mounted on the shaft 11 at the bottom of the bracket 3 The position sensor 12 is connected through leverage control mechanism 14 with draft...

Page 186: ...ed under the pivot joints on axle of the machine For coupling it is necessary to lift up front ends of rods until pivot joints are fixed in draft links clips Install cotter key 9 figure 3 20 1 Attach top link 6 figure 3 20 1 by pin 4 figure 3 20 3 to the agricultural machine lengthening or shortening at the same time screw parts with pivot joints loose previously locking nuts 1 and 3 Further adjus...

Page 187: ...subsection 3 16 5 Hydraulic systemof FLL control The other components of FLL control system control panel electronic unit push button switches are interchangeable with the corresponding components of RLL control system The electric circuit diagram of FLL electronic control system is shown in figure 3 21 2 The list of electric circuit diagram components of FLL electronic control system shown in fig...

Page 188: ...191 1 1 black three pin Plug and jacks of the company AMP catalogue 889759 XP10 Male receptacle 1 0965423 1 1 XS10 Female receptacle 1 0967240 1 1 Connectors of the company AMP catalogue 6548110 98 XS3 2 XS3 5 Female receptacle 0 0282087 1 4 XS6 Female receptacle 1 965640 1 of the company AMP catalogue 889759 1 XS17 Cable receptacle C01610D0170021 of the company Amphenol Tuchel catalogue C16 1 C16...

Page 189: ...istributor Position sensor Left remote panel Right remote panel PASU Uplift Lowering Uplift Lowering Uplift Lowering Panel lightening Lowering Indication Uplift Dampening switch Dampening mode indication Diagnostic indication Modes mixing Lowering speed Liftup limitation Landing value 3 uplift 2 switching off 1 lowering 0 quick lowering Uplift Lowering https tractormanualz com ...

Page 190: ...the rod is fixed in bracket 6 and its middle part leans against crossbeam 4 the rod 3 is fixed by clip 5 against axial movement on crossbeam The towing yoke 1 is intended for operation with heavy mounted and semi mounted ma chines trailers and semi trailers The yoke is mounted by means of own pins in guides of bracket 6 taking place useful for mounting of implements and corresponding to the height...

Page 191: ...xtension of guide s length in DH bracket ensures extension of installation zone of drawbar yoke vertically as shown in figure 3 22 3 1 towing yoke 2 DH bracket Figure 3 22 3 Installation zone of drawbar yoke vertically Note Detailed information about DH operating rules of drawbar hitch together with differ ent types of coupled and transported implements is described in section 5 Coupling of im ple...

Page 192: ...N LEAD TO BURN OUT OF HEATING ELEMENT OF IAH FLANGE AND TO BATTERY DISCHARGE 3 23 3 Programming console of integrated indicator 3 23 3 1 Control panel of integrated indicator Figure 3 23 3 Control panel of itegrated indicator The control panel 16 figure 2 1 1 makes it possible to perform the manual programming of the indicator by means of the Parameter and Value buttons figure 3 23 3 and to change...

Page 193: ...cant digit is carried out by pushing the button Parameter the mode of programming a nonfixed value of any parameter is exited by a double pressing the button Mode after the given mode is exited input of nonfixed parameter value digits of the set pa rameter value stop flashing A newly entered value is set last in the list of parameter values permitted for program ming Upon single pressing the butto...

Page 194: ...ounter of total apparent time of engine operation is displayed in the list of programmable parameters This parameter is not available for alteration it represents a precise value up to 1 10 of an hour of en gine operation time ________________________________________________________________________________________ 1 985 is a value for tyres 710 70R42 If other types of tyres are mounted it is neces...

Page 195: ...quantity of shim washers 6 according to the table 3 6 to ensure free play S put mass wire 3 of the sensor 2 under any of screws 4 seal the screws 4 with sealing paste and tighten with the moment 10 15Nm 1 gasket 2 speed sensor 3 mass wire 4 screw М8 5 washer 6 shim washer in thickness of 1 mm 7 semi axle tube 8 toothed disc Figure 3 23 4 Installation of speed sensor Table 3 6 Speed sensor installa...

Page 196: ...ers 2 according to the table 3 7 to ensure free play S1 put mass wire 3 of the sensor 4 under any of screws 6 seal the screws 6 with sealing paste and tighten with moment 10 15 Nm 1 follower gear of PTO reduction unit 2 shim washer in thickness of 1mm 3 mass wire 4 PTO RPM sensor 5 washer 6 screw М8 7 rear axle housing Figure 3 23 5 Installation of rear PTO RPM sensor Table 3 7 Installation of rea...

Page 197: ...em of the tractor and with shut off valve Figure 3 24 1 Cab air conditioning and heating system The compressor 7 figure 3 24 2 is located on the left at the bottom part of the engine condenser 8 is in front of CAC radiator filter drain 1 is on condenser frame pressure sen sor is on filter drain 1 heater cooler 5 is under the roof above ventilation box panel regu lator of cold air and fan switch is...

Page 198: ...compressor 8 condenser 9 coolant supply line from condenser to filter drain 10 coolant drain line from heater cooler to engine cooling system 11 coolant supply line from engine cooling system to heater cooler 12 reducing bushing Figure 3 24 2 Configuration of main components of cab air conditioning and heating system a View from the left along the tractor movement b View from the left along the tr...

Page 199: ...perate in this case either constantly or cyclic Main parameters and technical data of cab air conditioning and heating system are given in the table 3 8 Table 3 8 Parameter description data Value Cooling capacity kW 6 4 Heating capacity kW 8 7 Operating voltage V 12 Electrical power consumption W 260 Mechanical power consuption kW 1 4 8 0 Coolant R134a ozone friendly At irregular operation it is r...

Page 200: ...AB GLASSES KNOCKS 3 25 2 Cab installation The cab is mounted on tractor frame through vibration isolators 4 figure 3 25 1 In case of cab dismantling the following shall be done unlock the splint pins 1 loosen the nuts 2 dismount bolts 3 take off the cab with a help of frame craine with crane capacity not lower than 100 kg and using 3 eye screws M16 which are mounted on upper deck of the roof in po...

Page 201: ...contour should be minimum positive allowance of 2 mm tighten the bolts adjust position of catch 4 figure 3 25 4 loosen the bolts 3 figure 3 25 3 moving catch in vertical plane achieve optimal up down position relative to the lock In horizontal plane adjust door adjointing to the door aperture of cab frame there should be no gaps between door weather strip and door apperture after that tighten the ...

Page 202: ...d by installation of additional washers 3 between window and bracket 4 of window clamper 1 handle 2 center support of cab frame 3 washers 4 bracket Figure 3 25 6 Fixation of side window For side window position adjustment the following shall be done take off cap 5 figure 3 25 7 loosen the nut 6 turning eccentric bushing 4 find necessary window position between side glass contour and window appertu...

Page 203: ... of the window between rear window contour and window apperture contour should be minimum positive allowance of 2 mm thighten the nut 4 put the cap 3 adjust the position of lock 1 figure 3 25 9 tacking off the cover 2 loosen the bolts 3 then moving lock in horizontal plane in axial and cross directions acieve optimal posi tion relative to the pin 4 tighten the bolts 3 put cover 2 1 eccentric bushi...

Page 204: ...rotation angle in horizontal plane Turning mirror body the other mirror positions can be achieved left right down up 3 25 7 Roof with opening hatch Tere are two modifications of the roof In first modification the hatch in closed position is fixed with detent 1 figure 3 25 11 of panel 2 the hatch in open position is fixed by pneumatic lifts 1 figure 3 25 12 1 detent 2 panel Figure 3 25 11 Roof hatc...

Page 205: ...dification the roof hatch is fixed in open and closed position with de tent 2 figure 3 25 13 mounted on hatch 1 1 hatch 2 detent Figure 3 25 13 Roof hatch fixation second modification in open and closed position https tractormanualz com ...

Page 206: ...ging mechanism of lever type Figure 3 26 1 Operating principle of swinging mechanism of lever 1 swinging mechanism of lever type 2 bolt 3 fender post 4 fender Figure 3 26 2 Disassambling diagram of front whells fenders At doubling of front wheels in order to avoid fender 4 damage and occurance of emergency situation it is necessary to remove post 3 figure 3 26 2 together with fenders 4 of front wh...

Page 207: ...inance of fan drive is not necessary The fan drive is filled at production plant with oil ТАп 15В or ТЭп 15 GOST 23652 79 in the volume 6 9 0 1l If it s become necessary to change oil in fan drive the following shall be done dismount fan drive housing 1 from the tractor unscrew plug from the filling opening 2 and drain plug 8 drain oil screw the drain plug 8 place fan drive housing 1 with filling ...

Page 208: ...is fixed on the cab rear wall on the right under name plate with tractor number as it is shown in figure 3 27 1 Figure 3 27 1 Location of cab marking plate 3 27 3 Front driving axle number The FDA number is stamped on FDA tube as shown in figure 3 27 2 Figure 3 27 2 Location of FDA number 3 27 4 Clutch housing number Location of CC housing number is shown in figure 3 27 3 Figure 3 27 3 Location of...

Page 209: ...7 4 Location of CC housing number 3 27 6 Rear axle number Location of rear axle number is shown in figure 3 27 5 Figure 3 27 5 Location of rear axle number 3 27 7 Transmission number Location of transmission number is shown in figure 3 27 6 Figure 3 27 6 Location of transmission number https tractormanualz com ...

Page 210: ...gine be fore tractor use Insufficient knowledge of tractor control and operation can be cause of the accidents The tractor operation without accumulator battery in the system of electrical equip ment is not allowed The fuel tank should be filled with a fuel corresponding to the enviromental tempera ture The AdBlue tank urea tank should be filled with reagent AdBlue https tractormanualz com ...

Page 211: ...s displayed on the digital indicator All other LED annunciators as well as the acoustic annunciator go out 3 On IEP all LED annunciators turn on for about two seconds and the acoustic an nunciator goes off thus confirming workability of LED and acoustic annunciators Then the LED annunciators as well as the acoustic annunciator switch into the operating mode only one of the annunciators of the elec...

Page 212: ...TION UNFILLED ATTENTION THE TRACTOR CAB IS EQUIPPED WITH A SINGLE OCCUPANCY SEAT AND THE OPERATOR IS THE ONLY PERSON TO STAY IN ATTENTION START THE ENGINE AND CONTROL GAUGES ONLY WHEN STAYING IN THE OPERATOR S SEAT ATTENTION KEEP IN MIND THAT THE ENGINE START IS POSSIBLE ONLY WHEN THE RANGE SHIFTING LEVER IS SET INTO A NEUTRAL POSITION ATTENTION WHEN THE TRACTOR IS STARTED THERE SHOULD BE NO PEOPL...

Page 213: ... IT IS FORBIDDEN TO START MOVEMENT WITH BIG TRACTION LOAD IT IS FORBIDDEN TRACTOR MOVEMENT WITH OPEN DOOR ATTENTION AT TRACTOR STARTING MAKE SURE THAT THE PARKING BREAK IS DISENGAGED ATTENTION SWITCH ON THE RANGE ONLY AFTER BREAKING MODE OF GB SWITCHING ON ВКЛЮЧАЙТЕ ДИАПАЗОН ТОЛЬКО ПОСЛЕ ВКЛЮЧЕНИЯ РЕЖИМА ПОДТОРМАЖИВАНИЯ КП RANGE SWITCHING MAKE THROUGH NEUTRAL POSI TION WITH SWITCHING ON OF THE GB ...

Page 214: ...he position I into the posi tion 0 deactivate the accumulator battery when the engine is stopped for a long time ATTENTION FOR ENGINE EMERGENCY STOP TURN THE KEY OF THE STARTER AND INSTRUMENTS SWITCH FROM THE POSITION I INTO THE POSI TION 0 4 2 6 Getting off the tractor Getting off the tractor is carried out through the cab left door except for emergency situations Rules on getting off the tractor...

Page 215: ...wise and to switch on the economy mode it is necessary to turn the shaft contraclockwise Detailed description of RPTO operation prin ciple in main and economy modes is given in subsection 3 7 Rear power take off shaft For operation with rear PTO please take off protection cap 4 figure 4 2 1 that protect end shaft extension 3 therefore loosen two fixing bolts 1 After end of operation with RPTO do t...

Page 216: ...or 6 section No 3 of the hydraulic distributor 7 section No 2 of the hydraulic distributor 8 section No 1 of the hydraulic distributor Figure 4 2 2 Hydraulic distributor EHS section control 1 power disconnect switch of the OPU of the HLL 2 button of program No 3 3 button of program No 2 4 button of program No 1 5 annunciator of program No 1 6 annunciator of program No 2 7 annunciator of program No...

Page 217: ... of plough width to a min one plough overturn into the working position from left to right increase of plough width to a required one plough lowering into the working position To record the program No1 it is required to do the following actuate the OPU of the HLL pressing the button 1 figure 4 2 3 ATTENTION BEFORE RECORDING THE PROGRAM NO1 IT IS REQUIRED TO SET THE PLOUGH INTO A CERTAIN CONDITION ...

Page 218: ...c signal turns on the indicator 6 in the mode of fast blinking and passes into the programming mode storing manipulations made with the joystick press the buttons 13 14 15 to select sections No3 No2 No1 of the hydraulic dis tributor EHS respectively The annunciators 10 indicating uplift and lowering of these sec tions shall simultaneously turn on in the mode of slow blinking raise the plough from ...

Page 219: ...ntering the run it is required to press the button 4 shortly for less than two seconds figure 4 2 3 The program No1 implementation will start automatically the plough will raise from the working position the width will decrease to the minimum one the plough will start rotating from the left to the right As the plough is in the upper hauling position it is required to deviate any of the joysticks e...

Page 220: ... operations to control a seeder first it is needed to take into account seeder re quirements set forth in its operation manual The algorithm of seeder control shall be made up with due account for requirements to its operation at entering the run and driving out of the run This clause includes overview of tractor operation coupled with a seeder a hydrau lic motor to drive a fan which is connected ...

Page 221: ... an acoustic signal goes off approximately two seconds and the annunciator 7 starts blinking push the buttons 13 14 to select the sections No3 and No2 of the hydraulic distributor EHS respectively The annunciators of uplift and lowering 10 of these sections will start blinking operating over the section No3 with the joystick 2 figure 4 2 2 set a floating posi tion herewith the indicator 9 figure 4...

Page 222: ...ning on rims wearing of tire bead against rim adge occurence of cracks on tire sides ply separation or rupture of a tire Operation with tire pressure higher than the rated pressure results in the following wheel failures noticeable increased wear of wheels stretching of carcass layers and decrease of tire flexibility increased skidding of wheels increased sensitivity to impacts and cuts Extra duty...

Page 223: ...4650 4450 6370 5815 5060 4730 6900 6150 5400 5000 7170 6540 5700 5320 7600 6940 6000 5600 7960 7300 6330 5910 8400 7625 6650 6200 8760 7995 6960 6500 11050 18 4R34 10 20 30 40 2745 2250 1955 1830 3030 2480 2160 2020 3330 2730 2375 2220 3615 2960 2575 2410 3915 3210 2790 2610 4200 3440 2995 2800 4485 3675 3195 2990 4740 3885 3380 3160 4980 4080 3550 3320 5220 4280 3720 3480 5940 4870 4235 3960 6185...

Page 224: ...echanical vehicles if air pressure drop is constantly observed in tires be sure to find out the fault and eliminate it check pressure in tires filled with a solution with the valve staying in the extreme upper position when mounting twinned wheels on one axis inner pressure shall be provided in accordance with the instructions of the table 4 3 use of tire sizes not specified in the manual is only ...

Page 225: ...h an air bleed valve of a pressure regulator 1 figure 4 2 5 for this do the following let air out of a ballon 3 of the pneumatic system through a condensate removing valve unscrew a winged nut 2 of the air bleed valve cap connect a pipe to inflate tires to the air bleed valve cap and to a tire valve start the engine and inflate the tire to reach a required pressure controlling it with a pressure g...

Page 226: ...to 600 N m in several stages until all bolts are tightened with the required torque set the track for the other wheel by analogy check and tighten the tie bolts after the first operation hour then aften the first eight ten operation hours and after every consequtive 125 hours of operation If the wheels were removed during changing the rear wheel track mounting them back tighten the securing nuts w...

Page 227: ...eel with special bolts 3 included into the spacer kit with a torque of 700 to 750 N m mount the other supplementary wheel 1 hub bolt 2 washer 3 special bolt 4 nut 5 wheel nut Figure 4 2 7 Diagram of rear wheel twinning Dimensions for the track of the twinned rear wheels are given in table 4 5 Table 4 5 Dimensions for the track of the rear twinned wheels Tires А 1 mm Е 1 mm К1 mm К2 mm 650 75 R42 3...

Page 228: ...TION HOURS AND EVERY 125 HOURS OF OPERATION ATTENTION AFTER YOU HAVE CHANGED THE FRONT WHEEL TRACK CARRY OUT CHECK AND ADJUSTMENT OF FRONT WHEEL TOE IN BEFORE CHECKING THE TOE IN MAKE SURE TO CHECK AND IF NECESSARY ADJUST PLAY IN STEERING JOINTS 4 2 13 Front wheel twinning Twin the front wheels only in exceptional cases for instance when gripping rates on waterlogged lands are not sufficient Opera...

Page 229: ...g nut from the wheel center side Link the bearing part of the twinning mechanism to the thrust ring of the special wheel rim then latch it by means of the tube wrench The mechanisms shall be tightened with a torque of 300 to 500 N m To avoid detachment of the special wheel during tractor operation due to unlatching of mechanisms put the securing pins in after their tightening 7 After all twinning ...

Page 230: ... twinning Figure 4 2 10 Mechanism for front wheel twinning Thrust ring L2 2 5 mm Ring spacer Mechanisms for twinning Catch bearing part Bar with hook Securing split pin Lug nut Washer Special bolt Main wheel Special wheel for twinning https tractormanualz com ...

Page 231: ...perators with not less than two years of tractor operation experience and those who have passed exams in traffic regulations Drive the tractor on slippery roads with ADL engaged only at a speed not higher than 10 km h Before using the tractor for hauling operations do the following set a haulage track for rear wheels check operation of brakes interlock brake pedals check and if necessary adjust th...

Page 232: ... disconnect switch with the engine running Operate the tractor at night time with lighting devices on and being in good order If put to a wrong use your tractor can be dangerous for you as well as for third per sons Avoid using equipment not indended for installation on the tractor Make sure any additional equipment or auxiliary units are mounted correctly and that they are indended to be used wit...

Page 233: ... the front and rear PTOs and if the PTO is not used put back the cap of the PTO shaft end extension Do not wear loose clothes when working with the front and rear PTOs or near rotat ing equipment To avoid breakdown of the tractor or the agricultural machine turning the tractor as sembly is possible only after the working units of the machine have been fully raised from the ground When the tractor ...

Page 234: ...o exclude a possibility of inflammation of flushing fluid vapor Do not operate the tractor in places subjected to fire risk with the hood and other protective units removed from hot parts of the engine Do not use open fire to warm up oil in the engine sump to fill in fuel tanks to burn out dirt in a radiator cell In case a fire bed occurs pour some sand onto it cover with canvas cloth sack cloth o...

Page 235: ...ion of brakes and steering control and also check functioning of the other systems and units of the trac tor over control and measuring instruments Before starting to run in check tightness of nuts attaching rear wheels to the hub and also nuts attaching front wheels to FDA drive flanges The tightening torque shall make 700 to 750 N m 4 4 2 Tractor run in ATTENTION FIRST 30 HOURS OF TRACTOR OPERAT...

Page 236: ...thread of the steering link tube with a torque of 150 to 170 N m and two crown nuts M24x2 of the steering link ball pins with a torque of 100 to 140 N m check and if necessary tighten outer threaded links drain condensate out of the pneumatic system reservoirs drain sediment out of fuel tanks and the engine coarse filter check the state of accumulator batteries clean terminal connections and venti...

Page 237: ...the engine and brake the tractor 4 5 5 To disengage the front power take off shaft FPTO and the rear power take off shaft RPTO immediately press the button 1 figure 2 13 4 4 5 6 For emergency deactivation of all sections of the EHS hydraulic distributor it is required to press the emergency STOP switch 7 on the panel of the operation program ming unit of the HLL figure 2 16 6 4 5 7 In case a fire ...

Page 238: ...personal experience guidelines of corresponding re gional advisory centers and institutions for agricultural industry ATTENTION GUIDELINES AND DATA ON SPECIFIC ASPECTS OF USAGE OF IM PLEMENTS WITH A TRACTOR AND DATA ON THE RECOMMENDED TRACTOR PER FOMANCE SPECIFICATIONS ARE PRESENTED IN OPERATIONAL DOCUMENTATION FOR IMPLEMENTS COUPLED Possibilities of agricultural tractors applications in the speci...

Page 239: ...ints to the upper and lower draft arms of LL only The tractor can carry weight of an implement in part and mostly by its traveling wheels usually by one or two wheels While changing the implement position from operating to transport the point in which the im plement is connected to the tractor is forcedly displaced to the new point along the full vertical extent Two point articulated linkage is ef...

Page 240: ...per one and two lower drawbars with front ends articulated via hinged joint with the tractor and with rear ends articulated with free hinged joint for the purpose of connection to the attachment pins of the implements coupled RLL is designed for connec tion of implements for tail positioning to a tractor for drawbar power transfer during opera tion and adjustment of their position during operation...

Page 241: ...contact of parts of the tractor implements clearance is not less than 100 mm 4 Modification of length of both The modification is applied for the following purposes during transportation of the implement fasteners shall be blocked for the limitation of the implement rocking at run for the avoidance of the tractor elements damaging in case of an incidence during operation of mounted semimounted til...

Page 242: ...age control provides the following performance capabilities for RLL adjustment of lower drawbars lifting and lowering speed limiting of lower drawbars rising height choice of the required way of adjustment of lower drawbars positions adjustment of soil processing depth possibility to work with implements with depth control of operated parts movements depth adjustment is carried out by an implement...

Page 243: ... LIFT LINK AGE BY MEANS OF PIN 1 FIGURE 5 3 3а WITH RING 2 ATTENTION AFTER UNCOUPLING OF THE IMPLEMENT FROM THE TRACTOR IT IS NESESSARY TO DRAW THE FORELOCK 5 OUT OF THE AXIS 6 OF THE IMPLE MENT FIGURE 5 3 3a FIXING HINGED JOINT 4 ON THE AXIS OF THE IMPLEMENT AND THE PIN 1 WITH THE RING 2 OUT OF THE GRIPPER AND THEN RISE THE HANDLE OF THE GRIPPER 3 UP TO THE STOP 6 SET THE PIN AND THE FORELOCK AS ...

Page 244: ...m 32 32 6 Diameter of pin bore of a rear end hinged joint of the lower drawbar mm 37 50 7 Distance between PTO shaft end extension face and suspension axis mm 675 710 8 Column height 1 mm 685 1100 9 Length of the suspension axis along the collar 1 mm 965 1166 5 10 Distance between PTO shaft end extension face and rear wheel axis mm 665 665 11 Lifting power of the device кН 5 а on the suspension ax...

Page 245: ...sed with tilling machines only in a propelling condi tion FLL is not designed for use with tilling machines on reverse IT IS PROHIBITED TO OPERATE FLL WITH LOGGING BLADES AND FOR JACKING OF TACTOR FRONT ELEMENT Note Rules on coupling of implements with FLL guidance on changing of FLL op erating position into the transport position and also the general information about the de sign of FLL are set f...

Page 246: ...axis 50 30 _______________________________________________________________________________ 1 Dimension refers to the implement coupling 2 It is not allowed to give FLL load exceeding loading of tires specified by loading instruc tions set forth in Table 4 3 Table 5 2а Information about installation of linkage mounted ballast weights to FLL 1 Equipment title Linkage mounted ballast weights kit asse...

Page 247: ...ort Tractor BELARUS 3522 5 has special purpose rear mounting arrangement of lift type in the form of guide plates with several borings fixed to the rear joint face of a rear axis body The arrangement is meant for mounting of drawbar hitches and allows height adjustment of towing yoke Installation variants scheme of towing yoke is shown in Figure 5 4 1 Installation variants scheme of towing yoke is...

Page 248: ...For connection and coupling of trailed semitrailed implements with traveling wheels including of tractor semitrailer type 4 Trailing appliance for connection to DH а type Rigid with tractor drawbar clevis b vertical load in hitch point kN not more than 20 c trailing appliance steering angle in hori zontal plane degrees not less than 65 d protective mean type Safety chain rope 1 e connection point ...

Page 249: ...e gap width from a bolt 90 R90 d distance between towing yoke gap in vertical position and ground contact area mm 541 e towing yoke position1 for the implements driven by rear PTO shaft Unchangeable 2 f distance between PTO shaft end and connection pin axis 350 500 5 Trailing appliance for connection to DH а type Rigid with tractor drawbar clevis b vertical load in hitch point kN not more than 30 ...

Page 250: ...DRIVE HAS ITS OWN FLOW CONTROL VALVE THE FLOW ADJUSTER OF THE IMPLEMENT HYDROMOTOR SHALL BE SET ON FULL SPEED RPM NAMELY TO EXCLUDE FROM OPERATION Tractor hydraulic systems and the implements coupled must be joined via special joint sleeves fast coupling cut off that should be cleared of dirt before joining In case of absence of the required plug contacts on the implements coupled it is necessary ...

Page 251: ...sure pipeline oil drain pipeline free drain 12 0 16 0 18 0 6 Hydraulic system working pressure MPa 16 0 7 Pressure relief cracking pressure MPa From 20 0 to 21 0 8 Allowable extraction of hydraulic fluid from a tank l not more than 30 0 9 Allowable hydrostatic power take off GSPTO kW not more than 20 0 10 Coupling thread of fast coupling joint sleeves mm oil pressure pipeline and oil drain pipelin...

Page 252: ...SPTA kit of the tractor Figure 5 9 1 Power take off shaft end Table 5 7 Power take off shaft end type FPTO shaft and RPTO shaft ends and drives parameters Type 1 Type 2 Type З 1 Splines lengths L mm 76 64 89 2 External diameter DH mm 35 35 45 3 Spline quantity n 6 21 20 4 PTO shaft end rotation fre quency rpm For rear PTO shaft 1000 1530 1 For front PTO shaft 1000 5 Power transmitted by RPTO shaft...

Page 253: ...o PTO shaft end butt and PRS shaft end PTO shaft ro tational speed PRS torque and power consumption of the implement Figure 5 7 1 Nomographic chart for torque test on PRS Manufacturers of the implements with active working attachments designed for till age and grass cutting rotary tooling mulchers mowing machines and other implements usually present data on the implement coupling method PRS rotati...

Page 254: ...ate Nm М1 is nominal operating torque permissible for the implement drive in the specified operating conditions Nm k 1 25 1 5 is design factor smaller values are taken for low duty conditions and the bigger ones for heavy conditions ATTENTION THE IMPLEMENT COUPLED SAFETY CLUTCH RESPONSE TIME SHALL EXCEED THE NOMINAL OPERATING TORQUE ACTING FOR A LONG TIME IN THE IMPLEMENT DRIVE BUT BE ALWAYS EQUAL...

Page 255: ...o check overlapping of extensible components In joint of the cardan shaft large angularity appears in transport position of the implement when the tractor PTO shaft is disabled Cardan joints are not large and equal to each other in operating position and usu ally L1 L2 is assured Therefore in this case an extensible cardan shaft with gimbal joint with guard housing can be used Figure 5 7 2 Cardan ...

Page 256: ... OUTCOME THERE FORE BEFORE STARTING THE PTO SHAFT ENSURE THERE IS NO PEOPLE IN DAN GEROUS AREA BETWEEN THE TRACTOR AND THE IMPLEMENT WORKS ASSOSIATED WITH MAINTENANCE SERVICES ADJUSTMENT GREASING AND ETC MOUNTING AND DISMOUNTING OF THE CARDAN SHAFT SHALL BE CARRIED OUT WHEN THE TRACTOR PTO SHAFT AND ENGINE ARE DISABLED BEFORE STARTING THE CARDAN SHAFT MOUNTING STOP THE ENGINE GET THE IGNITION KEY ...

Page 257: ...n shaft manufacturer 5 The implement cardan shaft end yoke from the side of PTO shaft and PRS shall be in the same plane as indicated in Figure 5 8 1 Figure 5 8 1 Cardan shaft mounting scheme 6 Safety clutch as indicated in Figure 5 8 2 shall be installed only from the side of PRS of the drive of the implement coupled other method of mounting will not ensure the excess of timely protection of the ...

Page 258: ...ndicated in Figure 5 8 3 12 Limit the RLL or FLL lifting to the uppermost position along with the implement lifting when needed It is essential for slope angle decrease for exclusion of possibility of contact and damage of the cardan shaft and for providing of safety clearance between the tractor and the implement 13 Maximum permissible slope angles and steering angle Figure 5 8 5 of the car dan s...

Page 259: ...llowing cases when the tractor engine is disengaged the implement coupled to the tractor is in transport position when the working attachments are sunken into the soil if a process material overlays the implement working attachments or if the working attachments are clogged or wedged if the slope angle refraction angle in any plane of cardan shaft hinged joint is a considerable During operation of...

Page 260: ...AMAGING EFFECT OF SUBSTANCES USED FOR CHEMICAL TREATMENT OF AGRICULTURAL PLANTS AND SOILS INCLUSIVE OF SPRAY TREATMENT THEREFORE WHEN TREATING CHEMICAL SUBSTANSES THE OP ERATOR SHALL WEAR INDIVIDUAL PROTECTIVE EQUIPMENT IN ACCORDANCE WITH OPERATING CONDITIONS IT IS FORBIDDEN TO PLACE SUBSTANSES USED FOR CHEMICAL TREAT MENT OF AGRICULTURAL PLANTS AND SOILS IN THE CABIN THE OPERATOR MUST NOT ENTER T...

Page 261: ...the tractor axis by means of weighting on truck scales it is necessary to place the measured axis wheels of the tractor on a weighing platform and other axis wheels shall be kept out of the area of weighting on a level with the platform The following formula is used for load sensing where Т is load Н M is mass kg and g 9 8 is gravity acceleration m s2 Calculation of load on the front tractor axis ...

Page 262: ...ion M is tractor operating weight during calculation ballasts weights in the tractor oper ating weight М are not taken into account kg ATTENTION COUPLING OF THE IMPLEMENTS TO THE TRACTOR SHALL NOT RESULT IN EXCESS OF PERMISSIBLE AXIS LOADING AND LOADS ON THE TRAC TOR TIRES ATTENTION MINIMUM WEIGHT OF THE IMPLEMENTS COUPLED AND BAL LAST WEIGHTS USED SHALL ALWAYS MAKE NOT LESS THAN VALUES AT WHICH L...

Page 263: ...MPLY WITH SAFETY PRECAUTIONS LISTED IN SUBSECTION 6 5 SAFETY PRECAUTIONS IN THE COURSE OF MAINTENANCE AND REPAIR SER VICES ATTENTION IF THERE IS NO SPECIAL INSTRUCTIONS BEFORE STARTING ANY MAINTENANCE OR ADJUSTMENT SERVICES ETC STOP THE ENGINE AND ENGAGE PARKING BREAKS IN CASE SAFETY GUARDS AND COVERS ARE OFF ENSURE THEY ARE MOUNTED BACK AFTER MAINTENANCE SERVICES HAS COM PLETED BEFORE YOU START O...

Page 264: ...nance service not corresponding to the set intervals with MS 1 2MS 1 MS 2 MS 3 and special MS Maintenance service in special operating condi tions During preparation of the tractor operation in special conditions Maintenance service or storage 3 In case of long term storage _ 1 Data on the maintenance services carried out by the operator before during and after the tractor run in are shown in subs...

Page 265: ... 12 if they are mounted the following actions shall be performed unscrew four bolts 10 on each protecting cover remove the protecting covers 11 and 12 To anchor the panel 7 on the tractor perform the following actions put the panel 7 on top and fix with four bolts 6 To anchor the protecting covers 11 and 12 the following actions shall be performed put the protecting covers 11 and 12 back and screw...

Page 266: ... 8 Inspect clean air conditioner drainage pipes from the condensate water X 9 Inspect clean air conditioner condenser and oil cooling radiator of HLL and HSC systems X 10 Inspect clean engine water radiator and engine CAC radiator X 11 Check rinse gripper tools of FLL and RLL X 12 Inspect clean position sensor control gear of FLL X 13 Check breaks functioning in running order en gine steering ligh...

Page 267: ...tank X 34 Check adjust clearances in steering joints X 35 Check and adjust wheels convergency X 36 Lubricate RLL cylinder pins X 37 Clean filter cartridge of air pressure regulating filter in the pneumatic system X 38 Adjust service brake control X 39 Adjust parking brake control X 40 Check pneumatic system line proofness X 41 Check adjust pneumatic system brake valve ac tuator X 42 Lubricate RLL ...

Page 268: ...lter As it becomes dirty 65 Replace HLL pump filter As it becomes dirty __________________________________________________________________________________________ 1 Operations shall be carried out once during the first maintenance on a shift basis in every 8 10 hours which is carried out by the customer and hereinafter in 125 hours of tractor operation 2 Control and bringing to the internal pressu...

Page 269: ... 4 filler neck 5 cap Figure 6 4 1 Check of oil level in the transmission line 6 4 1 3 Task 2 Check of oil level in the HLL and HSC integrated tank Before checking the oil level set the tractor on the flat horizontal ground Stop the engine and put the parking brakes on Carry out visual inspection of the oil level according to the oil level gauge 2 Figure 6 4 2 on the tank Level shall be between mar...

Page 270: ...EAKS OPERATING CONTROL ON REVERSE CAN BE CARRIED OUT WITH LESS FREQUENCY 6 4 1 6 Task 5 Check of tires state Carry out inspection of outside appearance and conditions of the tires in order to detect faults or objects getting stuck in the tires tacks rocks and etc If necessary clear the tires of the foreign objects In case the tires have defects going up to the tire fabric or cracks going through t...

Page 271: ...condenser and anchor it in hefted position by means of limit stop placed to the right along the tractor run carry out the CAC radiator cleaning with the compressed air Direct an air flow perpendicular to the CAC radiator plane from top downward In case of severe CAC radiator clogging rinse it with hot water under pressure not more than 0 2 MPa and blow it off by a compressed air put the air condit...

Page 272: ...ent of the right and left service brake In case the abovementioned conditions were not observed adjust as required or perform repair of the required tractor systems 6 4 1 15 Task 14 Drainage of the condensate water from the pneumatic system balloon To condensate drainage from the both balloons 2 Figure 6 4 6 of the pneumatic system pull the ring drain valve ring 1 installed on each balloon towards...

Page 273: ...e tractor with water jet stop the engine put the battery disconnect switch in OFF position During tractor washing take steps to protect the electronic components plugs and sockets against entry of water jets Water jet must not be pointed at electric and electronic work pieces cables connectors Maximum water temperature shall not exceed 500 С It is forbidden to add corrosive agents detergents After...

Page 274: ...AND ETC AND ON OVERLAYING THE CLUTCH CON TROL PEDAL AND ON REVERSE STATION FIGURE 6 4 8 Figure 6 4 8 Check the clearance between a piston and the piston follower of the main cylinder on the forward and reverse stroke Figures 3 3 4 6 4 9 By hand Shifting of the pedal from the starting point until the piston follower has stricken against the piston measured in the pedal pad center point shall make f...

Page 275: ...ction shall make from 5 to 6 mm without regard to a bevel If the piston projection is in excess of or less than the required value adjust the clutch coupling control in compliance with subsection 3 3 4 Figure 6 4 12 Check the full stroke of the clutch pedal Figure 3 3 4 6 4 13 When the pedal is fully depressed the piston projection shall make not less than 23 mm without regard to a bevel If the pi...

Page 276: ...for not less than 5 times in cold and in warmed up oil Wedging and piston hanging is not permitted Figure 6 4 14 Check the clearance between the piston follower and the hydraulic amplifier centre guide Figure 3 3 4 6 4 15 By hand The clearance shall make from 0 5 to 0 8 mm absence of clearance is not permitted When the clearance is excessive or absent make adjustments in compliance with subsection...

Page 277: ...ogging indicator lights up which is located on the control indicator unit of the gauge board When the filter clogging indicator lights up replace the main filter cartridge MFC To replace the MFC perform the following pull four locking devices 6 Figure 6 4 17 dismount the main filter cartridge 4 by rack the cartridge towards the integrated multicyclone unit and pull the MFC up and on as indicated i...

Page 278: ...n the reliability of the data provided by the filter clogging indicator as a result of which a significant portion of unpurified air with heavy concentration of dust can enter the cylinders via turbocompres sor The dust ingress in the oil results in accelerated wear and tear of cylinder and piston unit of the engine IT IS FORBIDDEN TO OPERATE THE TRACTORWITH AN UNSEALED INTAKE DUCT 6 4 2 9 Task 23...

Page 279: ...r at the level horizontal ground in such way that the arrow A Fig ure 6 4 20 casted in the FDA housing is in horizontal position engage the parking brake and lock the wheels against movement fore and aft by anti recoil limit stops excluding tractor self movement The engine must be stopped unscrew the plugs 2 Figure 6 4 20 in the wheel hub drives casings 1 and a level check fill plug 5 in the main ...

Page 280: ...boxes 2 and 4 with lubricant 1 caps 2 4 lubricating boxes 3 cardan shaft Figure 6 4 22 Oiling of splines and universal joint bearings of FDA drive 6 4 2 13 Task 27 Oiling and check adjustment of FDA bolts bearings Check and adjust when necessary negative allowance of axles in bearings 36 Figure 3 12 1 as indicated in subsection 3 12 8 Check and adjustment of axial preload in conical bear ings of t...

Page 281: ...ed water in order to increase the electro lyte level by 10 15 mm above the protective grid or up to the level of mark on the battery case 2 Check the degree of battery discharge by the electrolyte density and recharge the battery if necessary Degree of battery discharge shall not be lower than 50 in sum mer and 25 in winter 1 terminal of output pin connector 2 filler plug Figure 6 4 23 Maintenance...

Page 282: ...move the cap 2 and refill a new oil up to the lower edge of the level check plug 1 insert plug 1 and mount cap 2 in its place 1 level check plug 2 cap 3 drain plug 4 FPTO reducing gear Figure 6 4 25 Check of oil level and oil change in FPTO reducing gear 6 4 3 5 Task 31 Oiling of HSC hydraulic cylinders and steering link hinged joints To oil HSC hydraulic cylinders and steering link hinged joints ...

Page 283: ... 1 cap 2 O ring 3 filter cartridges 4 spring 5 piston 6 bracket 7 counter nut 8 washer 9 stud bolt Figure 6 4 27 Rinsing of mesh filter of transmission hydraulic system 6 4 3 7 Task 33 Cleaning of filter cartridge of breather filter of HLL and HSC inte grated tank To clean filter cartridge of breather filter 1 Figure 3 16 6 of HLL and HSC integrated tank perform the following actions unscrew a bol...

Page 284: ...rom turning if the steering wheel angular play is more than 25 i e the steering joints play can not be eliminated by retorque of the threaded plug 6 stop the engine disassemble the hinge and replace its worn out parts Assemble the hinge the plug 6 shall be tightened with torque of 120 to 160 N m than unscrew it by 1 12 1 8 of turn and assembly the hinge completely put ting the cap back in its plac...

Page 285: ...arks in locations of measurements 4 Disengage the parking break drive the tractor ahead in such a way that the front wheels turn by half revolution and measure distance B between rim edges on wheel cen tre level from behind in the point determined and marked before 5 If the value B А ranges within 0 to 8 mm that means that the toe in is cor rectly adjusted а leaving the tractor position unchanged ...

Page 286: ...rol as indicated in subsec tions 3 9 7 Adjustment of brake controls at forward motion and 3 9 8 Adjustment of brake controls on reverse 6 4 4 4 Task 39 Adjustment of parking brake control Check and adjust if necessary parking brake control as specified in subsection 3 9 9 Adjustment of parking brake actuator 6 4 4 5 Task 40 Check of the pneumatic system line proofness To check the pneumatic system...

Page 287: ...iling of towing gear in case it is mounted on order To oil towing gear a hook with shock absorber perform the following actions clean two lubricating boxes 1 Figure 6 4 33 mounted on towing gear from ac cumulated dirt and consolidated lubricant squirt lubricating boxes 1 with a lubricant 1 lubricating box 2 towing gear Figure 6 4 33 Oiling of towing gear 6 4 4 9 Task 44 Oiling of the RLL crossbeam...

Page 288: ...of sline joints of the front PTO shaft scheme 6 4 4 12 Task 46 Cleaning of magnetic filter of the transmission hydraulic system To clean magnetic filter perform the following actions unscrew four bolts 1 Figure 6 4 36 and remove cap 2 clean with rags four magnetic arresters 4 install the cap 2 into the housing 3 and fix it with bolts 1 1 bolt 2 cap 3 housing 4 magnetic arrester Figure 6 4 36 Clean...

Page 289: ...HLL and HSC integrated tank perform the following actions unscrew bolts 2 Figure 6 4 37 fastening caps 4 and remove the cap 4 assem bled with plug 3 and valve 1 withdraw the filter cartrige 5 clean internal space of the bowl 6 insert a new filter cartrige 5 put the cap 4 back in its place assembled tightening bolts 3 check level of oil in the tank 7 as specified in clause 6 4 1 3 refill the oil if...

Page 290: ...NTACT WITH HOT OIL 6 4 5 2 Task 49 Change of oil in transmission line Before changing oil warm up the transmission line up to the normal operating tem perature by means of driving the tractor To change the oil in the transmission line perform the following actions place the tractor on level horizontal ground engage the parking brake and lock the wheels against movement fore and aft by anti recoil ...

Page 291: ...ore and aft by anti recoil limit stops excluding tractor self movement The engine must be stopped unscrew level check fill plug 5 Figure 6 4 20 and drain plug 4 of the main gear housing 3 drain the oil from the main gear housing unscrew the plug 1 Figure 6 4 39 of the wheel hub drive casing 2 drain the oil from the wheel hub drive casing 2 by rotating a wheel set the FDA in such a way that the arr...

Page 292: ... oil through the hole in the plug 4 up to the lower edge of the level check plug hole 1 screw the plugs 1 and 4 WARNING BE CAREFUL IN ORDER TO AVOID CONTACT WITH HOT OIL 6 4 5 5 Task 52 Change of oil in FPTO reducing gear Before starting change procedure warm up the oil in the FPTO reducing gear up to the normal operating temperature by means of starting the engine To change the oil in the FPTO re...

Page 293: ...s loose end into an empty con tainer release the bypass valve 30 by one turn press clutch pedal for forward drive 10 down several times until the hydraulic brake fluid is fully extracted from the forward drive hydraulic system press the reverse clutch pedal 20 down several times until the hydraulic brake fluid is fully extracted from the reverse motion hydraulic system screw the bypass valve 30 di...

Page 294: ... tanks 1 and 2 of the main cylinders of forward drive 3 and 4 with the hydraulic brake fluid up to the Max level marked on the tanks 3 Circulate fluid through the break control hydraulic system in compliance with the task 4 in subsection 3 9 7 Adjustment of brake controls at forward motion 4 Place back the reservoir caps 1 and 2 To change the hydraulic brake fluid in the break control hydraulic sy...

Page 295: ...left wheel brake cylinder of forward drive 7 8 break pedals of forward drive 9 envelope 10 main brake cylinder of reverse 11 fitting 12 wheel brake cylinder of reverse 13 break pedals of reverse Figure 6 4 40 Change of the hydraulic brake fluid in the break control drive https tractormanualz com ...

Page 296: ...e from 120 to 160 N m then release it by 1 12 1 8 of turn and carry out final assembling returning and center pinning the cap 4 into the slot of the hinge housing after installation of the steering link on the tractor torque the castle nuts 14 of the ball pins with force from 100 to 140 N m and fasten it by cotter where unscrewing of the nut if the driving slot of the nut and ball pin bore is matc...

Page 297: ... two castle nuts М27 by one nut on each link fas tening the eye ring to the lower drawbars for which perform the following actions unfasten the cotter pin holding the castle nuts tighten up two castle nuts with torque of not less than 50 N m then make castle nut further to the moment when the nut s nearest slot matches the pin bore and fasten it with cotter pin then 8 Check and tighten up if neces...

Page 298: ... and radiator core Let the engine cool down check the level of the coolant it shall be below the level of the expansion chamber filler neck upper edge refill the LC if necessary cork the expansion chamber 1 with the plug 13 WARNING COOLING SYSTEM OPERATES UNDER PRESSURE WHICH IS MAINTAINED BY THE VALVE IN THE EXPANSION CHAMBER PLUG IT IS DANGER OUS TO REMOVE THE PLUG WHEN THE ENGINE IS HOT LET THE...

Page 299: ...OPERATES UNDER PRESSURE WHICH IS MAINTAINED BY THE VALVE IN THE EXPANSION CHAMBER PLUG IT IS DANGER OUS TO REMOVE THE PLUG WHEN THE ENGINE IS HOT LET THE ENGINE COOL DOWN COVER THE PLUG WITH THICK FABRIC AND TURN IT SLOW TO REDUCE PRESSURE IN A SMOOTH MANNER BEFORE THE PLUG IS FULLY UNSCREWED BE CAREFUL IN ORDER TO AVOID CONTACT WITH HOT OIL 6 4 7 3 Task 64 Replacement of changeable filter cartrid...

Page 300: ...l be carried out when the indicator 9 lights up and remains shining placed on the CECS Replacement of HLL pump filter shall be carried out as follows stop the engine after the indicator 9 lights up and remains shining Figure 3 17 1 engage the parking brake clear place where HLL pump filter is to be mounted from accumulated dirt screw back the HLL pump filter wipe dry the joint face of the pump and...

Page 301: ...zardous situations related to an accu mulator battery and a fuel tank During maintenance of the accumulator battery perform the following avoid skin contact with electrolyte clean the batteries with wiping material moistened with aqua ammonia solution ammonium hydroxide during examination of electrolyte level use distilled water only do not check the battery charge condition by means of the termin...

Page 302: ...a sign shown in Figure 6 5 1 Figure 6 5 1 Sign of a place for a leveling jack installation To lift rear elements of the tractor set leveling jacks or single jack under the rear axle tube as illustrated in Figure 6 5 2 Figure 6 5 2 Scheme of leveling jacks installation for lifting of the rear elements of the tractor To lift front elements of the tractor set leveling jacks or single jack under the f...

Page 303: ...e the gear and put scotches under the front wheels do not put the jack on soft or slippery surface as it may cause the tractor fall off the jack When needed use steady and relatively large foot after the tractor is lifted insert the limit stops under the front axle beam rear wheels semi axles or base components of the tractor frame to exclude tractor fall or rolling movement IT IS FORBIDDEN TO STA...

Page 304: ...iesel fuel СТБ 1658 2006 with sulfur content not exceeding 10 mg kg 0 001 Grade B Not available Not available Diesel fuel ЕН 590 2004 with sulfur con tent not exceed ing 10 mg kg 0 001 At ambient temperature of minus 5 ºС and more At ambient temperature of minus 15 ºС and more Diesel fuel СТБ 1658 2006 with sulfur content not exceeding 10 mg kg 0 001 Grade C Not available At ambient temperature of...

Page 305: ...D SAE 80W 90 API GL5 GL4 6 4 0 06 1000 2 5 FPTO reducing gear 1 Transmission oil ТАп 15В ТЭп 15 GOST 23652 79 Transmis sion oil ТАД 17и ТСп 15К GOST 23652 79 ТЭП 15М ТУ 38 401 58 305 2002 Engine oil М 10Г2 GOST 8581 78 HESSOL BECHEM HYPOID SAE 80W 90 API GL5 GL4 2 6 0 25 1000 fill into the vertical reduc ing gear 1 6 0 15 Or in the plane tary PTO shaft reducing gear 1 0 0 1 2 6 HLL and HSC tank wi...

Page 306: ...ST 21150 87 BECHEM LCP GM Lubricant Solid oil С GOST 4366 76 or Lubricant Solid oil Ж GOST 1033 79 BECHEM LCP GM Mobil Grease MP ISO L XDCIB2 0 02 0 001 500 3 6 Oscillating pin bushing of the front link of the FLL 2 Lubricant Lithol 24 GOST 21150 87 BECHEM LCP GM Lubricant Solid oil С GOST 4366 76 or Lubricant Solid oil Ж GOST 1033 79 BECHEM LCP GM Mobil Grease MP ISO L XDCIB2 0 1 0 005 1000 3 7 C...

Page 307: ... 3333 80 Not available Not available Not available 0 01 0 001 500 4 Специальные жидкости 4 1 Clutch cou pling hy draulic drive reservoir and cylin ders 2 Hydraulic brake fluid Нева М ТУ 2451 053 36732629 2003 Not available Not available DOT3 DOT4 Germany 0 8 0 2 1000 4 2 Break hy draulic drive reservoir and cylinders 3 Hydraulic brake fluid Нева М ТУ 2451 053 36732629 2003 Not available Not availa...

Page 308: ...l valve sole noid of a drive or a gear that is dis played by two times flash of the cor responding power on indicator actu ated by the pressure sensor at the control valve output check the electric circuit for normal operation from CECS to the respective control valve solenoid accord ing to the diagram Annex C In case a failure is de tected eliminate it test the coil resistance of the respective c...

Page 309: ...tch coupling off state indi cator is not adjusted for proper op eration on reverse Adjust the clutch coupling off state indicator for proper operation on reverse FDA drive is permanently engaged irrespective of the CECS mode chosen manually by key buttons Open circuits leading to the FDA drive control valve solenoid Check the electric circuit for normal operation lead ing to the respective FDA dri...

Page 310: ...NS OF THE REAR LIFT LINKAGE AND FRONT LIFT LINKAGE ELECTRONIC CONTROL SYSTEM SHALL BE CARRIED OUT ONLY BY DEALERS OTHERWISE THE WARRANTY FOR THE REAR LIFT LINKAGE AND FRONT LIFT LINKAGE CONTROL SYSTEM BECOMES INVALID For FLL ECS error codes and troubleshooting methods are similar to error codes and troubleshooting methods RLL ECS specified in Table 7 2 with one exception FLL is not provided with a...

Page 311: ...f the solenoids or short circuit of the solenoids control wires in the cable Figure 3 19 1 Disconnect the cable from the solenoid and test the solenoid with a testing apparatus to detect a short cir cuit Solenoid resistance shall not exceed 2 4 Ohm Or measure the solenoid useful current applying the current of 6 V The current shall not exceed 3 2A Dis connect the socket from the electronic unit ch...

Page 312: ...sensor Lower and lift in an uppermost position the LL by means of the control panel Lift indicator shall be out If the indicator is still flashing make the position sensor further by 1 6 of a turn Check the system op eration again If it is necessary lift indicator is not out in an uppermost position make the position sensor a lit tle bit further and try to check again If the adjustment was made in...

Page 313: ...s failure of the sensor or the cable in circuit to the sensor disconnect the sockets from the cable to the sensors left and right and interchange their positions the socket from the left sensor to the right sensor channel and the socket from the right sensor to the left sensor channel If after that the er ror code has changed 31 was replaced by 32 or 32 was replaced by 31 that means that the senso...

Page 314: ...3522 5 0000010 OM 315 Figure 7 2 1 Harness of RLL control system in respect of cab https tractormanualz com ...

Page 315: ...r black socket grey red yellow grey red brown Diagramm of wire arrangement in the harness red grey orange black green To uplift electro magnet black socket To uplift electro magnet yellow socket violet black To connector of rear cab wall Wire connecton to cabel receptacle Contact Wire Color number number on diagram Green Black Violet Red Orange Grey Yellow Brown https tractormanualz com ...

Page 316: ...3522 5 0000010 OM 317 Figure 7 2 3 Electrical circuit diagramm of RLL control system https tractormanualz com ...

Page 317: ...3 the system will op erate as follows two flashes an interval three flashes If there is no fault in the distribu tion panel the indicator will be off Depending on degree of failure complexity operation of this section or a number of sections can be blocked in the same time if the faults begin in several sections In case there are several failures in one section only one error code is displayed by ...

Page 318: ...522 5 0000010 OM 319 Figure 7 3 1 EHS distribution valve section Figure 7 3 2 Fine filter cap Figure 7 3 3 End plate with pressure reducing valve Figure 7 3 4 Coarse filter plug https tractormanualz com ...

Page 319: ...ack connector leading to the distribution valve sec tion up to the pins of HLL POU sock ets and joysticks according to the electrical connec tions diagram shown in Figure 3 16 17 to detect if there is a break age Figure 7 3 5 connection of wires to the socket Cable jack pin terminals coming to the distribution valve section Pin Designation 1 power supply 2 Not used 3 PWM signal 4 Load condition of...

Page 320: ...t be executed If the voltage is below 18 V and if an actuating signal is available the code 17 will be initi ated instead of code 22 until the control is stopped Check the power supply voltage level in the gauge board and in the pins 1 4 Figure 7 3 5 of the distribu tion valve socket for section In case of high voltage check the generator performance 23 Clogging of the fine filter or sin tered met...

Page 321: ... manual control to shift the central spool with effort not exceeding 450 N If this ac tions require more efforts that the central spool shall be rinsed When determination of the position of the central spool is carried out it is for bidden to rotate the central spool around its axis 26 Switching on of the central spool into position lowering or floating was caused by the control valve blocking in ...

Page 322: ...al equipment Check the coupling cable coming from the digital electronic device to the control valve for failures Check the control valve coils for breakage or short circuit Resistance of each one shall be 7 1 Ohm at 20 3 0 С In case of mismatch replace the control valve or the whole section Disassemble the cabinet in the section with electrical equipment Check the coupling cable coming from the d...

Page 323: ...aged the central spool of the section is in the lift position Control by the joy stick or by the HLL POU can not be executed The error code is indi cated in the damaged sections only immediately after voltage supply The error code is indicated only if the central spool of the section is in the lift position before the controls are engaged If the spool is in low ering position code 43 is indi cated...

Page 324: ...ck and measure pressure which shall be within the range from 20 5 0 5MPa If the pressure is lower unscrew the valve 1 Figure 7 3 6 rinse the valve and its seat Put the valve back in its place set the EHS distribution valve Section 1 into the lift position by the joystick and check the pressure in point М3 which shall be 20 5 0 5 MPa Spontaneous lowering of RLL lowering without a command received f...

Page 325: ...2 code 22 Lighting up of the lift indicator located in the FLL control panel after the lifting is completed means that the FLL posi tion sensor is not adjusted Perform the FLL position sensor adjustment according to subsection 3 16 5 Hydraulic system of FLL control When the system is warmed up not less that 45 С the lamp indicating the LL hydraulic system pump filter clogging lights up in the CECS...

Page 326: ...hes with 6mm head 4 Screw the worm gear wheel 3 in up to the stop ensuring the reduction of spring pressing up force 5 by a hexagon wrench with 16mm head 5 Remove the lock ring 16 and the washer 4 from the valve spindle 7 6 Withdraw the spring from the valve 5 7 Screw out the worm gear wheel 3 from the section housing by hexagon wrench with 17 mm head 8 Screw out the lock nut 6 of the lowering val...

Page 327: ...tion of all the fuses wires and loop electrical connector before starting more certain fault checking of its components If the diagnostic instruments are used for failures search use the electric circuit dia gram enclosed to decide carefully on which points of the loop the instrument shall be con nected to in order to improve the localization of failures Among the main diagnostic in struments ther...

Page 328: ...er supply of the test lamp to the knowingly stable ground Another test lamp wire shall be connected to the cable or the terminal being un der test Flashing lamp indicates the working earthing and vice versa If the high current load negative power supply circuit is tested the application of the test lamp with power of not less the 21 W is recommended as in case of poor contact of the ground the hig...

Page 329: ...ing metal and casein mix ture and the like To protect spools from the clogging and damage the tire valves shall be covered with metal or rubber caps 8 2 Requirements for inter shift storage of machines Tractor may be stored on storage yards and inter shift storage grounds or directly on works execution sites All openings through which atmospheric precipitation can get inside tractor cavities shall...

Page 330: ...e mechanism steering geometry splined surfaces of PTO shaft end and of cardan shafts and projecting parts of cylinder rods and shock absorbers front and rear track ad justing mechanism should be preserved Cover carefully fuel tank filling neck diesel breathers openings transmission hydraulic systems engine exhaust pipe and inlet air purifier pipe relative openings after starter removal and other c...

Page 331: ... in GOST 7751 85 Inside tractor surfaces preservation is carried out by preservation grease КС У according to TU RB 600125053 019 2004 When a tractor is stored outside specific surfaces must be preserved with grease BELA COR of type А according to TU RB 600125053 020 2004 8 6 Depreservation and represervation Depreservation method is chosen depending on preservation materials used Sur faces under ...

Page 332: ...in special clothes and footwear and use individual protec tion means When performing preservation operations observe personal hygiene rules dry clean special clothes in time don t wash it in emulsions solvents kerosine By the de gree of impact on human health preservation materials are classified as of moderate haz ard so use recommended individual protection means while handling materials With pr...

Page 333: ...miaxle as shown in the scheme roping diagram in Figure 9 1 1 For tractor roping the following accessories are loops on the rope or on other accessory shall be put on semiaxles with lock nuts and rear axles washers rope hooks shall be put on front driving axle semiaxles Figure 9 1 1 Tractor roping diagram 9 2 Towing of tractor Towing of tractor is allowed at a speed of not more than 10 km h for a d...

Page 334: ...ssing in a prescribed manner Drain sediment from fuel coarse and fine filters Drain diesel fuel from fuel tank and put it in special storage reservoirs Drain chemical agent AdBlue from a tank and put it in special storage reservoirs Dismount glassworks and mirrors from a tractor and send it for reprocessing in a prescribed manner Disassemble the tractor into parts having sorted them out into non m...

Page 335: ...3522 5 0000010 OM 336 Service bulletins https tractormanualz com ...

Page 336: ...3522 5 0000010 OM 337 Annex А compulsory Electrical circuit diagramm of PASU Figure А 1 Electrical circuit diagramm of PASU https tractormanualz com ...

Page 337: ...3522 5 0000010 OM 375 Annex B compulsory https tractormanualz com ...

Page 338: ...3522 5 0000010 OM 376 Annex B obligatory https tractormanualz com ...

Page 339: ...3522 5 0000010 OM 377 Annex C obligatory https tractormanualz com ...

Page 340: ...3522 5 0000010 РЭ Annex D obligatory 378 https tractormanualz com ...

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