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Goodrive100 inverters

Fault tracking

IKR Aandrijven en Besturen

www.ikr-industries.nl

Checking part

Checking item

Checking method

Criterion

circuit

Ensure there is no distortion,

crackles, damage or color-

changing

caused

overheating and aging to the

machine and insulator.

Visual examination

Ensure there is no dust and

dirtiness

Visual examination

Note:

if the color of

the copper blocks

change, it does not

mean that there is

something

wrong

with the features.

The lead of the

conductors

Ensure that there is no

distortion or color-changing

of the conductors caused by

overheating.

Visual examination

Ensure that there are no

crackles or color-changing of

the protective layers.

Visual examination

Terminals seat

Ensure that there is no

damage

Visual examination

Filter capacitors

Ensure that there is no

weeping,

color-changing,

crackles

and

cassis

Visual examination

Содержание Goodrive100 Series

Страница 1: ...INVT Goodrive100 inverters WWW INVT NL WWW IKR INDUSTRIES NL IKR Aandrijven en Besturen www ikr industries nl INVT GD100 drive series Instruction Manual...

Страница 2: ...nes 8 1 3 1 Delivery and installation 9 1 3 2 Commissioning and running 10 1 3 3 Maintenance and replacement of components 11 1 3 4 What to do after scrapping 11 2 Product overview 12 2 1 Quick start...

Страница 3: ...als figure of main circuit 25 3 2 3 Wiring of terminals in main circuit 27 3 2 4 Connection diagram of the control circuit 27 3 2 5 Wiring diagram of control circuit 27 3 2 6 Input Output signal conne...

Страница 4: ...tion codes 39 5 Function Parameters 39 6 Fault tracking 137 6 1 Maintenance intervals 137 6 1 2 Cooling fan 141 6 1 3 Capacitors 142 6 1 4 Power cable 143 6 2 Fault solution 143 6 2 1 Alarm and fault...

Страница 5: ...nse 172 7 3 7 Example of writing and reading 175 Appendix A Technical data 177 A 1 Ratings 177 A 1 1 Capacity 177 A 1 2 Derating 177 A 2 CE 178 A 2 1 CE marking 178 A 2 2 Compliance with the European...

Страница 6: ...drijven en Besturen www ikr industries nl C 3 1 Power cables 183 C 3 2 Control cables 183 C 4 Breaker and electromagnetic contactor 185 C 5 Reactors 186 C 6 Filter 187 C 7 Braking system 188 C 7 1 Sel...

Страница 7: ...w relevent requirements Warning Physical injury or damage to the devices may occur if not follow relevent requirements Note Physical hurt may occur if not follow relevent requirements Qualified electr...

Страница 8: ...urt may occur if not follow the relative requirements Note 1 3 Safety guidelines Only qualified electricians are allowed to operate on the inverter Do not carry out any wiring and inspection or changi...

Страница 9: ...Do not touch the inverter with wet items or body otherwise electric shock may occur Note Select appropriate moving and installing tools to ensure a safe and normal running of the inverter and avoid ph...

Страница 10: ...otherwise the 1 3 2 Commissioning and running Disconnect all power supplies applied to the inverter before the terminal wiring and wait for at least the designated time after disconnecting the power s...

Страница 11: ...ce inspection and components replacement of the inverter Disconnect all power supplies to the inverter before the terminal wiring Wait for at least the time designated on the inverter after disconnect...

Страница 12: ...f damage or breach to the inverter If not please contact with local dealers or INVT offices 4 Check the information on the type designation label on the outside of the package to verify that the name...

Страница 13: ...ns the air temperature inside the cabinet 2 Check that the ambient temperature of the inverter in actual usage is above 10 If not add heating facilities Note for the cabinet inverter the ambient tempe...

Страница 14: ...and brake resistors are away from flammable materials 4 Check that all control cables and power cables are run separately and the routation complies with EMC requirement 5 Check that all grounding sy...

Страница 15: ...and check that the rotation direction is as required If not change the rotation direction by changing the wiring of motor 4 Set all control parameters and then operate 2 2 Product specification Funct...

Страница 16: ...orless vector control Torque response 20ms sensorless vector control Torque control accuracy 10 sensorless vector control Starting torque 0 25Hz 150 sensorless vector control Overload capability 150 o...

Страница 17: ...ndervoltage overheating phase loss and overload etc Restart after rotating speed tracking Realize the smooth starting of the rotating motor Peripheral interface Terminal analog input resolution Not ab...

Страница 18: ...mmon terminal Contactor capability 3A AC250V Others Mountable method Wall mountable and flange mountable Temperature of the running environment 10 50 derate above 40 Average non fault time 2 years 25...

Страница 19: ...ignation label attached to the inverter or the simple name plate GD100 5R5G 4 Fig 2 2 Product type Field identification Sign Detailed description of the sign Detailed content Abbreviation Product abbr...

Страница 20: ...6 Structure diagram Below is the layout figure of the inverter take the inverter of 2 2kW as the example Fig 2 3 Product structure diagram Serial No Name Illustration 1 Keypad connections Connect the...

Страница 21: ...inverter The internal temperature of the inverter will increase too so it is necessary to derate the inverter at the same time 7 Control terminals See Electric Installation for detailed information 8...

Страница 22: ...the drive is under 36V The installation and design of the inverter should be complied with the requirement of the local laws and regulations in the installation site If the installation infringes the...

Страница 23: ...a long stop it is necessary to provide an external heating device to increase the internal temperature otherwise damage to the devices may occur Humidity RH 90 No condensation is allowed The maximum r...

Страница 24: ...te Goodrive100 series inverters should be installed in a clean and ventilated environment according to enclosure classification Cooling air must be clean free from corrosive materials and electrically...

Страница 25: ...ve onto the wall 4 Tighten the screws in the wall securely 3 1 4 Installation space Fig 3 2 Installation space Note The minimum space of B and C is 100mm 3 2 Standard wiring 3 2 1 Connection diagram o...

Страница 26: ...th the power supply S T U The inverter output 3 phase AC output terminals which are generally connected with the motor V W PB Braking resistor terminal 1 PB and are connected to the external resistor...

Страница 27: ...the phase conductors to R S and T terminals and fasten 2 Strip the motor cable and connect the shield to the grounding terminal of the inverter by 360 degree grounding technique Connect the phase cond...

Страница 28: ...al Contactor capability 3A AC250V 1A DC30V RO2B RO2C Terminal name Description PE Grounding terminal PW Provide the input switch working power supply from external to internal Voltage range 12 24V 24V...

Страница 29: ...t terminal User can set the terminal function through function codes S3 Switch input 3 S4 Switch input 4 HDI Except for S1 S4 this terminal can be used as high frequency input channel Max input freque...

Страница 30: ...ce null potential AO1 1 Output range 0 10V or 0 20mA 2 The voltage or the current output is depended on the jumper 3 Deviation 1 25 AO2 Terminal name Description 485 485 communication interface and 48...

Страница 31: ...PN modes If the signal is from PNP transistor please set the U shaped contact tag as below according to the used power supply Diagram 3 9 PNP modes 3 3 Layout protection 3 3 1 Protecting the inverter...

Страница 32: ...Implementing a bypass connection It is necessary to set power frequency and variable frequency conversion circuits for the assurance of continuous normal work of the inverter if faults occur in some s...

Страница 33: ...tate LED on means the inverter is in the running state FWD REV FED REV LED LED off means the inverter is in the forward rotation state LED on means the inverter is in the reverse rotation state LOCAL...

Страница 34: ...nit displayed currently Hz Frequency unit A Current unit V Voltage unit RPM Rotating speed unit Percentage 3 Code display ing zone 5 figure LED display displays various monitoring data and alarm code...

Страница 35: ...tries nl Serial No Name Description 6 6 7 7 8 8 9 9 A A B B C C d d E E F F H H I I L L N N n n o o P P r r S S t t U U v v 4 Digital potenti ometer Corresponds to AI1 P00 06 and P00 07 5 Button s Pro...

Страница 36: ...Right shift key Move right to select the displaying parameter circularly in stopping and running mode Select the parameter modifying digit during the parameter modification Run key This key is used t...

Страница 37: ...t the parameters form right to left 4 1 2 Displayed state of running parameters After the inverter receives valid running commands the inverter will enter into the running state and the keypad will di...

Страница 38: ...the inverter The inverter has three levels menu which are 1 Group number of function code first level menu 2 Tab of function code second level menu 3 Set value of function code third level menu Remark...

Страница 39: ...P7 00 to 0 to cancel password protection function The password protection becomes effective instantly after retreating form the function code editing state Press PRG ESC again to the function code ed...

Страница 40: ...rameters The third column Detailed illustration of parameters Detailed illustration of the function parameters The fourth column Default value the original factory set value of the function parameter...

Страница 41: ...des start up stop forward reverse jogging and fault reset 0 Keypad running command channel LOCAL REMOT light off Carry out the command control by RUN STOP RST on the keypad Set the multi function key...

Страница 42: ...ion channel 1 PROFIBUS communication channel 2 Ethernet communication channel 3 CAN communication channel Note 1 2 and 3 are extension functions which can be used only when corresponding extension car...

Страница 43: ...limit frequency Setting range 0 00Hz P00 04 Upper limit of the running frequency 0 00Hz P00 06 A frequency command selection 0 Keypad data setting Modify the value of function code P00 10 set the fre...

Страница 44: ...e standard configuration The pulse frequency range is 0 0 50 00kHz 100 0 of the high speed pulse input setting corresponds to the maximum frequency in forward direction function code P00 03 and 100 0...

Страница 45: ...ls to 6 7 PID control setting The running mode of the inverter is process PID control when P00 06 7 or P00 07 7 It is necessary to set P09 The running frequency of the inverter is the value after PID...

Страница 46: ...tting is A frequency command B frequency command 4 Max A B The bigger one between A frequency command and B frequency is the set frequency 5 Min A B The lower one between A frequency command and B fre...

Страница 47: ...ion FWD REV indicator is off 1 Runs at the opposite direction the inverter runs in the reverse direction FWD REV indicator is on Modify the function code to shift the rotation direction of the motor T...

Страница 48: ...15kW 4kHz The advantage of high carrier frequency ideal current waveform little current harmonic wave and motor noise The disadvantage of high carrier frequency increasing the switch loss increasing i...

Страница 49: ...20 for each additional 1k carrier frequency Setting range 1 0 15 0kHz P00 15 Motor parameter autotuning 0 No operation 1 Rotation autotuning Comprehensive motor parameter autotune It is recommended to...

Страница 50: ...e this function with caution 0 P01 Group Start up and stop control P01 00 Start mode 0 Start up directly start from the starting frequency P01 01 1 Start up after DC braking start the motor from the s...

Страница 51: ...retention time of the starting frequency the output frequency of the inverter is the starting frequency And then the inverter will run from the starting frequency to the set frequency If the set freq...

Страница 52: ...lection 0 Decelerate to stop after the stop command becomes valid the inverter decelerates to decrease the output frequency during the set time When the frequency decreases to 0 the inverter stops 1 C...

Страница 53: ...urrent is the greater the braking torque is DC braking time The retention time of DC brake If the time is 0 the DC brake is invalid The inverter will stop at the set deceleration time Setting range of...

Страница 54: ...ack speed When P01 16 1 the actual output frequency of the inverter is less than or equal to P01 15 and is detected during the time set by P01 17 the inverter will stop otherwise the inverter stops in...

Страница 55: ...nning state of the inverter when the set frequency is lower than the lower limit one 0 Run at the lower limit frequency 1 Stop 2 Hibernation The inverter will coast to stop when the set frequency is l...

Страница 56: ...he power off and then power on 0 Disabled 1 Enabled if the starting need is met the inverter will run automatically after waiting for the time defined by P01 22 0 P01 22 The waiting time of restart af...

Страница 57: ...0s P01 24 Delay of the stopping speed Setting range 0 0 100 0 s 0 0s P02 Group Motor 1 P02 01 Asynchronous motor 1 rated power 0 1 3000 0kW Depend on module P02 02 Asynchronous motor 1 rated power 0...

Страница 58: ...hronous motor 1 stator resistor 0 001 65 535 Depend on module P02 07 Asynchronous motor 1 rotor resistor 0 001 65 535 Depend on module P02 08 Asynchronous motor 1 leakage inductance 0 1 6553 5mH Depen...

Страница 59: ...oad protection of the motor whose running frequency is below 30Hz 2 Frequency conversion motor without low speed compensation Because the heat releasing effect of the specific motors won t be impacted...

Страница 60: ...parameters are P03 00 and P03 01 Above the switching frequency 2 P03 05 the speed loop PI parameters are P03 03 and P03 04 PI parameters are gained according to the linear change of two groups of par...

Страница 61: ...sed to adjust the slip frequency of the vector control and improve the speed control accuracy of the system Adjusting the parameter properly can control the speed steady state error Setting range 50 2...

Страница 62: ...P03 12 2 Analog AI1 setting torque 3 Analog AI2 setting torque 4 Analog AI3 setting torque 5 Pulse frequency HDI setting torque 6 Multi stage torque setting 7 MODBUS communication setting torque 8 10...

Страница 63: ...7 9 Reserved Note setting method 1 9 100 corresponds to the maximum frequency P03 15 Torque control reverse rotation upper limit frequency keypad defined value 0 P03 16 Torque control forward rotation...

Страница 64: ...upper limit torque 4 Pulse frequency HDI setting upper limit torque 5 MODBUS communication setting upper limit torque 6 8 Reserved Note setting method 1 9 100 corresponds to three times of the motor c...

Страница 65: ...23 10 100 P03 23 The lowest weakening point in Constant power zone 50 P03 24 Max voltage limit P03 24 set the Max Voltage of the inverter which is dependent on the site situation The setting range 0...

Страница 66: ...P00 06 or the voltage given channel set by P04 27 to change the feature of the curve Note Vb in the below picture is the motor rated voltage and fb is the motor rated frequency P04 01 Torque boost To...

Страница 67: ...hen P04 00 1 the user can set V F curve through P04 03 P04 08 V F is generally set according to the load of the motor Note V1 V2 V3 f1 f2 f3 Too high low frequency voltage will heat the motor excessiv...

Страница 68: ...ted frequency of the motor its function code is P02 01 n is the rated rotating speed of the motor and its function code is P02 02 p is the pole pair of the motor 100 0 corresponds to the rated slip fr...

Страница 69: ...ad conditions automatically adjusts the output voltage to save energy 0 P04 27 Voltage Setting Channel selection Select the output setting channel at V F curve separation 0 Keypad setting voltage the...

Страница 70: ...rter accelerates from the output minimum voltage to the output maximum voltage Voltage decreasing time is the time when the inverter decelerates from the output maximum voltage to the output minimum v...

Страница 71: ...on 3 3 wire control operation 4 Forward rotation jogging 5 Reverse rotation jogging 6 Coast to stop 7 Fault reset 8 Operation pause 9 External fault input 10 Increasing frequency setting UP 11 Decreas...

Страница 72: ...speed terminal 1 17 Multi stage speed terminal 2 18 Multi stage speed terminal 3 19 Multi stage speed terminal 4 20 Multi stage speed pause 21 ACC DEC time option 1 22 ACC DEC time option 2 23 Simple...

Страница 73: ...or 1 into motor 2 36 Shift the command to the keypad 37 Shift the command to the terminals 38 Shift the command to the communication 39 Pre magnetized command 40 Clear the power 41 Keep the power 42 6...

Страница 74: ...terminals at the communication mode 0 Virtual terminals is invalid 1 MODBUS communication virtual terminals are valid 2 Reserved 0 P05 13 Terminals control running mode Set the operation mode of the...

Страница 75: ...REV terminal is effective the inverter stop because of the stopping command from other sources even the control terminal FWD REV keeps effective the inverter won t work when the stopping command is ca...

Страница 76: ...etailed instruction of parameters Default value Modify delay time P05 17 S2 terminal switching off delay time 0 000s P05 18 S3 terminal switching on delay time 0 000s P05 19 S3 terminal switching off...

Страница 77: ...ut voltage beyond the set minimum or maximum input value the inverter will count at the minimum or maximum one When the analog input is the current input the corresponding voltage of 0 20mA is 0 10V I...

Страница 78: ...5 32 10 00V The setting range of P05 35 100 0 100 0 The setting range of P05 36 0 000s 10 000s The setting range of P05 37 0 00V P05 39 The setting range of P05 38 100 0 100 0 The setting range of P05...

Страница 79: ...ange of P05 46 P05 44 10 00V The setting range of P05 47 100 0 100 0 The setting range of P05 48 0 000s 10 000s 100 0 P05 44 middle value of AI3 0 00V P05 45 Corresponding middle setting of AI3 0 0 P0...

Страница 80: ...speed pulse counter input terminals 2 Length counting input length counter input terminals P05 50 Lower limit frequency of HDI 0 00 KHz P05 52 0 00KHz P05 51 Corresponding setting of HDI low frequenc...

Страница 81: ...tion 2 Forward rotation operation 3 Reverse rotation operation 4 Jogging operation 5 The inverter fault 6 Frequency degree test FDT1 7 Frequency degree test FDT2 8 Frequency arrival 9 Zero speed runni...

Страница 82: ...al fault valid 21 Length arrival 22 Running time arrival 23 MODBUS communication virtual terminals output 24 30 Reserved P06 05 Polarity selection of output terminals The function code is used to set...

Страница 83: ...only when P06 00 1 P06 11 RO1 switching off delay time 0 000s P06 12 RO2 switching on delay time 0 000s P06 13 RO2 switching off delay time 0 000s P06 14 AO1 output selection 0 Running frequency 1 Se...

Страница 84: ...e motor 23 Exciting current corresponds to the rated current of the motor 24 30 Reserved P06 17 Lower limit of AO1 output The above function codes define the relative relationship between the output v...

Страница 85: ...tting range of P06 20 0 00V 10 00V Setting range of P06 21 0 000s 10 000s Setting range of P06 22 0 0 P06 24 Setting range of P06 23 0 00V 10 00V Setting range of P06 24 P06 22 100 0 Setting range of...

Страница 86: ...arameters Please remember all users passwords Retreat editing state of the function codes and the password protection will become valid in 1 minute If the password is available press PRG ESC to enter...

Страница 87: ...mands source 7 Quick commission mode committee according to the non factory parameter Note Press QUICK JOG to shift between forward rotation and reverse rotation the inverter does not record the state...

Страница 88: ...for panel and terminals control 2 Both valid for panel and communication control 3 Valid for all control modes P07 05 The parameter selection1 of running state 0x0000 0xFFFF BIT0 running frequency Hz...

Страница 89: ...BIT15 PLC and the current stage in multi stage speed P07 06 The parameter selection2 of running state 0x0000 0xFFFF BIT0 analog AI1 value V on BIT1 analog AI2 value V on BIT2 analog AI3 value V on BIT...

Страница 90: ...state BIT3 output terminals state BIT4 PID reference flickering BIT5 PID feedback value flickering BIT6 torque reference flickering BIT7 analog AI1 value V on BIT8 analog AI2 value V on BIT9 analog AI...

Страница 91: ...peed displayed coefficient 0 1 999 9 Linear speed Mechanical rotation speed P07 10 1 0 P07 11 Rectifier bridge module temperature 20 0 120 0 P07 12 Inverter module temperature 20 0 120 0 P07 13 Softwa...

Страница 92: ...inverter Setting range of P07 16 0 0 999 9 P07 17 Reserved Reserved P07 18 The rated power of the inverter 0 4 3000 0kW P07 19 The rated voltage of the inverter 50 1200V P07 20 The rated current of t...

Страница 93: ...e Name Detailed instruction of parameters Default value Modify code 4 P07 25 Factory bar code 5 0x0000 0xFFFF P07 26 Factory bar code 6 0x0000 0xFFFF P07 27 Current fault type 0 No fault 1 IGBT U phas...

Страница 94: ...e phase loss SPO 15 Overheat of the rectifier module OH1 16 Overheat fault of the inverter module OH2 17 External fault EF 18 485 communication fault CE 19 Current detection fault ItE 20 Motor antotun...

Страница 95: ...oading fault DNE 29 Profibus communication fault E DP 30 Ethernet communication fault E NET 31 CAN communication fault E CAN 32 Grounding short circuit fault 1 ETH1 33 Grounding short circuit fault 2...

Страница 96: ...fault value Modify P07 36 Current fault output current 0 0A P07 37 Current fault bus voltage 0 0V P07 38 The Max temperature at current fault 0 0 P07 39 Input terminals state at the current fault 0 P0...

Страница 97: ...t value Modify P07 43 Output voltage at the previous fault 0V P07 44 The output current at the previous fault 0 0A P07 45 Bus voltage at the previous fault 0 0V P07 46 The Max temperature at the previ...

Страница 98: ...alue Modify frequency y P07 50 Output voltage at the previous 2 faults 0 00Hz P07 51 Output current at the previous 2 faults 0V P07 52 Output current at the previous 2 fault 0 0A P07 53 Bus voltage at...

Страница 99: ...es define four groups of ACC DEC time which can be selected by P5 group The first group of ACC DEC time is the factory default one Setting range 0 0 3600 0s Depend on module P08 01 DEC time 2 Depend o...

Страница 100: ...on module P08 08 Jogging running DEC time Depend on module P08 09 Jumping frequency 1 When the set frequency is in the range of jumping frequency the inverter will run at the edge of the jumping freq...

Страница 101: ...illustrated as below of which the traverse is set by P08 15 and when P08 15 is set as 0 the traverse is 0 with no function Traverse range The traverse running is limited by upper and low frequency Th...

Страница 102: ...tting counting value The counter works by the input pulse signals of the HDI terminals When the counter achieves a fixed number the multi function output terminals will output the signal of fixed coun...

Страница 103: ...e the inverter will stop for the fault and wait to be repaired The interval time of the fault reset The interval between the time when the fault occurs and the time when the reset action occurs Settin...

Страница 104: ...ignal is invalid Below is the waveform diagram Setting range of P08 32 0 00Hz P00 03 the Max frequency Setting range of P08 33 0 0 100 0 FDT1 electrical level Setting range of P08 34 0 00 P00 03 the M...

Страница 105: ...eter to brake the load appropriately The factory value changes with voltage level The setting range 200 0 2000 0V 400V voltage 70 0 0V P08 39 Cooling fan running mode 0 Rated running mode 1 The fan ke...

Страница 106: ...ts are effective LED tens frequency control selection 0 Only effective when P00 06 0 or P00 07 0 1 Effective for all frequency setting manner 2 Ineffective for multi stage speed when multi stage speed...

Страница 107: ...ls setting effective 1 UP DOWN terminals setting ineffective LED tens frequency control selection 0 Only effective when P00 06 0 or P00 07 0 1 All frequency means are effective 2 When the multi stage...

Страница 108: ...n the digital adjusting the frequency is off 0 Save when the power is off 1 Clear when the power is off LED tens The action selection when MODBUS set frequency is off 0 Save when the power is off 1 Cl...

Страница 109: ...The energy generated by the motor during braking can be transformed into heat energy by increasing the magnetic flux The inverter monitors the state of the motor continuously even during the magnetic...

Страница 110: ...election P04 27 is 6 the running mode of the inverter is procedure PID controlled The parameter determines the target given channel during the PID procures 0 Keypad digital given P09 01 1 Analog chann...

Страница 111: ...source Selection Select the PID channel by the parameter 0 Analog channel AI1 feedback 1 Analog channel AI2 feedback 2 Analog channel AI3 feedback 3 High speed HDI feedback 4 MODBUS communication feed...

Страница 112: ...tion and differential function The setting range 0 00 100 00 1 00 P09 05 Interval time Ti This parameter determines the speed of PID adjustor to carry out integral adjustment on the deviation of PID f...

Страница 113: ...g cycle is the slower the response is Setting range 0 00 100 00s 0 10s P09 08 PID control deviation limit The output of PID system is relative to the maximum deviation of the close loop reference As s...

Страница 114: ...13 PID adjustment selection 0x00 0x11 LED ones 0 Keep on integral adjustment when the frequency achieves the upper and low limit the integration shows the change between the reference and the feedback...

Страница 115: ...iving a stop command and then the system will stop 0 P10 01 Simple PLC memory selection 0 Power loss without memory 1 Power loss memory PLC record the running stage and frequency when power loss 0 P10...

Страница 116: ...elect at most 16 stages speed via the combination code of S1 S2 S3 and S4 The start up and stopping of multi stage running is determined by function code P00 06 the relationship between S1 S2 S3 S4 te...

Страница 117: ...ON ON ON ON ON ON stage 8 9 10 11 12 13 14 15 Setting range of P10 2n 1 n 17 100 0 100 0 Setting range of P10 2n 1 1 n 17 0 0 6553 5s min P10 13 The running time of stage 5 0 0s P10 14 Multi stage spe...

Страница 118: ...ction of parameters Default value Modify P10 21 The running time of stage 9 0 0s P10 22 Multi stage speed 10 0 0 P10 23 The running time of stage 10 0 0s P10 24 Multi stage speed 11 0 0 P10 25 The run...

Страница 119: ...0 Multi stage speed 14 0 0 P10 31 The running time of stage 14 0 0s P10 32 Multi stage speed 15 0 0 P10 33 The running time of stage 15 0 0s P10 34 Simple PLC 0 7 stage ACC DEC time selection Below is...

Страница 120: ...efault value Modify BIT5 BIT4 2 00 01 10 11 BIT7 BIT6 3 00 01 10 11 BIT9 BIT8 4 00 01 10 11 BIT11 BIT10 5 00 01 10 11 BIT13 BIT12 6 00 01 10 11 BIT15 BIT14 7 00 01 10 11 P10 35 BIT1 BIT0 8 00 01 10 11...

Страница 121: ...estart from the first stage stop during running cause by the stop command fault or power loss run from the first stage after restart 1 Continue to run from the stop frequency stop during running cause...

Страница 122: ...sing function selection 0 Enabled 1 Disabled 0 P11 02 frequency decreasing ratio of sudden power loss Setting range 0 00Hz s P00 03 the Max frequency After the power loss of the grid the bus voltage d...

Страница 123: ...e 230V 120 P11 05 Current limit action selection The actual increasing ratio is less than the ratio of output frequency because of the big load during ACC running It is necessary to take measures to a...

Страница 124: ...e to run Setting range of P11 05 0 current limit invalid 1 current limit valid 2 current limit is invalid during constant speed Setting range of P11 06 50 0 200 0 Setting range of P11 07 0 00 50 00Hz...

Страница 125: ...nes 0 Overload pre alarm of the motor comply with the rated current of the motor 1 Overload pre alarm of the inverter comply with the rated current of the inverter LED tens 0 The inverter continues to...

Страница 126: ...1 60 0s P11 11 Detection level of the underload pre alarm If the inverter current or the output current is lower than P11 11 and its lasting time is beyond P11 12 the inverter will output underload p...

Страница 127: ...detection 0 0 50 0 Set the speed deviation detection time 10 0 P11 15 Speed deviation detection time This parameter is used to set the speed deviation detection time Setting range of P11 08 0 0 10 0s...

Страница 128: ...the drive Note The address of the slave cannot set to 0 P14 01 The communication baud ratio of the drive Set the digital transmission speed between the upper monitor and the inverter 0 1200BPS 1 2400...

Страница 129: ...If the answer delay is shorter than the system processing time then the answer delay time is the system processing time if the answer delay is longer than the system processing time then after the sys...

Страница 130: ...cording to the stop means only under the communication control 3 No alarm and stop according to the stop means under all control modes 0 P14 06 Communicatio n processing action selection 0x00 0x11 LED...

Страница 131: ...current output frequency of the inverter Range 0 00Hz P00 03 0 00Hz P17 02 Ramp given frequency Display current ramp given frequency of the inverter Range 0 00Hz P00 03 0 00Hz P17 03 Output voltage Di...

Страница 132: ...ange 300 0 300 0 the rated current of the motor 0 0 P17 09 Output torque Display the current output torque of the inverter Range 250 0 250 0 0 0 P17 10 The motor frequency evaluation Evaluate the moto...

Страница 133: ...3 0 00V P17 15 Torque given Display the torque given the percentage to the current rated torque of the motor Setting range 300 0 300 0 the rated current of the motor 0 0 P17 16 Linear speed Display th...

Страница 134: ...y HDI input frequency Range 0 00 50 00kHz 0 00 kHz P17 23 PID given value Display PID given value Range 100 0 100 0 0 0 P17 24 PID response value Display PID response value Range 100 0 100 0 0 0 P17 2...

Страница 135: ...troller output Range 300 0 300 0 the rated current of the motor 0 0 P17 29 Reserved 0 0 P17 30 Reserved 0 0 P17 31 Reserved 0 0 P17 32 Magnetic flux linkage Display the magnetic flux linkage of the mo...

Страница 136: ...ode Name Detailed instruction of parameters Default value Modify current Range 0 0 5000 0A P17 36 Output torque Display the output torque Positive value is in the electromotion state and negative is i...

Страница 137: ...d ensure there is no dust gas oil fog and water drop Visual examination and instrument test Conforming to the manual Ensure there are no tools or other foreign or dangerous objects Visual examination...

Страница 138: ...xamination NA Note if the color of the copper blocks change it does not mean that there is something wrong with the features The lead of the conductors Ensure that there is no distortion or color chan...

Страница 139: ...truments The static capacity is above or equal to the original value 0 85 Resistors Ensure whether there is replacement and splitting caused by overheating Smelling and visual examination NA Ensure th...

Страница 140: ...up NA Ensure there is no smelling and color changing Smelling and visual examination NA Ensure there are no crackles damage distortion and rust Visual examination NA Ensure there is no weeping and di...

Страница 141: ...t temperature The operating hours can be found through P07 15 accumulative hours of the inverter Fan failure can be predicted by the increasing noise from the fan bearings If the inverter is operated...

Страница 142: ...n the serial number of the inverter Time Operational principle Storing time less than 1 year Operation without charging Storing time 1 2 years Connect with the power for 1 hour before first ON command...

Страница 143: ...and follow the instructions in chapter Safety Precautions Ignoring the instructions may cause physical injury or death or damage to the equipment Change electrolytic capacitors if the working hours of...

Страница 144: ...Function codes P07 31 P07 38 P07 39 P7 46 P07 47 P07 54 show drive operation data when the latest 3 faults occurrs 6 2 4 Fault instruction and solution Do as the following after the inverter fault 1...

Страница 145: ...interference 1 Increase the ACC time 2 Check the input power 3 Select the inverter with a larger power 4 Check if the load is short circuited the grounding short circuited or the wire short circuited...

Страница 146: ...ing motor 3 The voltage of the power supply is too low 4 The load is too heavy 5 Close loop vector control reverse direction of the code panel and long low speed operation 1 Increase the ACC time 2 Av...

Страница 147: ...the power 6 Change the power unit 7 Change the main control panel OH2 IGBT overheat EF External fault SI external fault input terminals action Check the external device input CE Communication error 1...

Страница 148: ...t set correctly 3 The offset between the parameters from autotune and the standard parameter is huge 4 Autotune overtime 1 Change the inverter mode 2 Set the ratedparameter according to the motor name...

Страница 149: ...d 2 There is fault in the current detection circuit 1 Check if the connection of the motor is normal or not 2 Change the Hoare 3 Change the main control panel ETH2 Grounding shortcut fault 2 1 The out...

Страница 150: ...etting running time PCE Keypad communication fault 1 The connection of the keypad wires is not good or broken 2 The keypad wire is too long and affected by strong interference 3 There is circuit fault...

Страница 151: ...s of main stop GSD does not set sound Check related setting E NET Ethernet communication fault 4 The Ethernet address is not set right 5 The Ethernet communication is not selected to right 6 The ambie...

Страница 152: ...inquiring to other devices The slave means the passive device which sends data message to the Modbus network only after receiving the controlling or inquiring message command form the master response...

Страница 153: ...ransmissi on distance Baud rate Max transmissi on distance Baud rate Max transmissi on distance Baud rate Max transmissi on distance 2400BP S 1800m 4800BP S 1200m 9600BP S 800m 19200BP S 600m It is re...

Страница 154: ...e real multi application the chrysanthemum connection and star connection are commonly used Chrysanthemum chain connection is required in the RS485 industrial fieldbus standards The two ends are conne...

Страница 155: ...bit can be sent firstly Every 8 bit frame includes two hex characters 0 9 A F 1 even odd check bit If there is no checkout the even odd check bit is inexistent 1 end bit with checkout 2 Bit no checko...

Страница 156: ...more than 1 5 bytes before the completion of the frame the receiving device will renew the uncompleted message and suppose the next byte as the address field of the new message As such if the new mess...

Страница 157: ...the message is correct If not the message is incorrect The error checkout of the frame can be divided into two parts the bit checkout of the byte and the whole data checkout of the frame CRC check Bi...

Страница 158: ...erent there is an error in the communication During CRC 0 FFFF will be stored And then deal with the continuous 6 above bytes in the frame and the value in the register Only the 8Bit data in every cha...

Страница 159: ...ading is 16 words Command code 03H means that if the master read data form the inverter the reading number depends on the data number in the command code The Max Continuous reading number is 16 and th...

Страница 160: ...means the command message is sent to the inverter with the address of 01H and ADDR occupies one byte CMD 03H means the command message is sent to read data form the inverter and CMD occupies one byte...

Страница 161: ...of address 0004H 88H Data high bit of address 0005H 00H Data low bit of address 0005H 00H CRC CHK low bit 7EH CRC CHK high bit 9DH END T1 T2 T3 T4 transmission time of 3 5 bytes The meaning of the re...

Страница 162: ...message the data of data address 0004H is 1388H and the data of data address 0005H is 0000H CRC occupies 2 bytes with the fact that the high bit is in the front and the low bit is in the behind 7 3 2...

Страница 163: ...low bit C5H CRC CHK high bit 6EH END T1 T2 T3 T4 transmission time of 3 5 bytes RTU slave response message from the inverter to the master START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR 02H CM...

Страница 164: ...d the detailed application will be mentioned in 10 8 with examples 7 3 3 Command code 08H for diagnosis Meaning of sub function codes Sub function Code Description 0000 Return to inquire information d...

Страница 165: ...e of sub function code 00H High byte of data content 12H Low byte of data content ABH Low byte of CRC ADH High byte of CRC 14H END T1 T2 T3 T4 transmission time of 3 5 bytes The RTU response command i...

Страница 166: ...radix point of the function code and the low byte is the number after the radix point But both the high byte and the low byte should be changed into hex For example P05 05 the group number before the...

Страница 167: ...used to read it is an invalid address 7 3 4 2 The address instruction of other function in Modbus The master can operate on the parameters of the inverter as well as control the inverter such as runni...

Страница 168: ...o100 0 2003H PID feedback range 0 1000 1000 corresponds to100 0 W 2004H Torque setting value 3000 3000 1000 corresponds to the 100 0 of the rated current of the motor W 2005H The upper limit frequency...

Страница 169: ...motor 3 11 motor 4 Bit2 1 torque control 0 speed control W 200AH Virtual input terminal command range 0x000 0x1FF W 200BH Virtual input terminal command range 0x00 0x0F W 200CH Voltage setting value s...

Страница 170: ...stop 0004H fault 0005H POFF state SW 1 of the inverter 2101H Bit0 0 bus voltage is not established 1 bus voltage is established Bi1 2 00 motor 1 01 motor 2 10 motor 3 11 motor 4 Bit3 0 asynchronous mo...

Страница 171: ...o set P00 01 to communication running command channel and set P00 02 to MODBUS communication channel And when operate on PID given it is necessary to set P09 00 to MODBUS communication setting The enc...

Страница 172: ...n is used to control the hibernation restore delay time as 5 0s Firstly 5 0 can be magnified by 10 times to integer 50 32H and then this data can be sent After the inverter receives the command it wil...

Страница 173: ...ed by slave Note This error code does not indicate the data value to write exceed the range but indicate the message frame is an illegal frame 04H Operation failed The parameter setting in parameter w...

Страница 174: ...normal code but the first byte is logic 1 For example when the master sends a message to the slave requiring it to read a group of address data of the inverter function codes there will be following...

Страница 175: ...he state word 1 of the inverter with the address of 01H refer to table 1 From the table 1 the parameter address of the state word 1 of the inverter is 2100H The command sent to the inverter If the res...

Страница 176: ...mmand sent by the master Set the Max Output frequency of the inverter with the address of 03H as100Hz See the figures behind the radix point the fieldbus ratio value of the Max output frequency P00 03...

Страница 177: ...y restricted The function protects the input bridge of the drive against overload 2 The ratings apply at ambient temperature of 40 C 3 It is important to check that in Common DC systems the power flow...

Страница 178: ...ic purposes Second environment includes establishments connected to a network not directly supplying domestic premises Four categories of the inverter Inverter of category C1 inverter of rated voltage...

Страница 179: ...ct may cause radio inference in which case supplementary mitigation measures may be required A 3 2 Category C3 The immunity performance of the drive complies with the demands of IEC EN 61800 3 second...

Страница 180: ...nches B 1 Keypad structure B 2 Inverter chart Wall mounting unit mm Power W1 W2 W3 W4 H1 H2 H3 H4 D1 D2 Installation hole 0 75kW 2 2kW 126 0 115 0 186 0 175 0 155 0 5 4kW 5 5kW 146 0 131 0 256 0 243 5...

Страница 181: ...rijven en Besturen www ikr industries nl Power W1 W2 W3 W4 H1 H2 H3 H4 D1 D2 Installation hole Screw 4kW 5 5kW 170 2 131 0 150 0 9 5 292 0 276 0 260 0 6 167 0 84 5 6 M5 7 5kW 15kW 191 2 151 0 174 0 11...

Страница 182: ...er supply and the cables system from overcurrent when short circuits occur Please select the breaker with the function of reducing high order harmonic and the rated sensitive current to 1 inverter sho...

Страница 183: ...IGBT of the inverter C 2 Power supply Check that the voltage degree of the inverter complies with the voltage of the supply power voltage C 3 Cables C 3 1 Power cables Dimension the input power and mo...

Страница 184: ...G 4 2 5 2 5 2 5 6 2 5 6 2 5 6 2 5 6 M4 1 2 1 5 GD100 2R2G 4 2 5 2 5 2 5 6 2 5 6 2 5 6 2 5 6 M4 1 2 1 5 GD100 004G 4 2 5 2 5 2 5 6 2 5 6 2 5 6 2 5 6 M4 1 2 1 5 GD100 5R5G 4 2 5 2 5 2 5 16 4 16 4 6 2 5...

Страница 185: ...nciple and construction of circuit breakers independent of the manufacturer hot ionized gases may escape from the breaker enclosure in case of a short circuit To ensure safe use special attention must...

Страница 186: ...igh voltage input of the power supply and improvement of the power factors If the distance between the inverter and the motor is longer than 50m frequent overcurrent protection may occur to the invert...

Страница 187: ...actor 3 The rated derate voltage of the output reactor is 1 15 4 Above options are external the customer should indicate when purchasing C 6 Filter Goodrive100 series inverters have embedded C3 filter...

Страница 188: ...L B FLT L04014D GD100 015G 4 FLT P04045L B FLT L04049D Note 1 The input EMI meet the requirement of C2 after adding input filters 2 Above options are external the customer should indicate when purchas...

Страница 189: ...Only qualified electricians are allowed to wire Damage to the inverter or braking options and part may occur Read carefully the instructions of braking resistors or units before connecting them with t...

Страница 190: ...4 42 7 2 25 11 25 18 23 Note Select the resistor and power of the braking unit according to the data our company provided The braking resistor may increase the braking torque of the inverter The resis...

Страница 191: ...usage ratio is more than 10 C 7 2 Placing the brake resistor Install all resistors in a place where they will cool The materials near the brake resistor must be non flammable The surface temperature...

Страница 192: ...Goodrive100 inverters Appendix D IKR Aandrijven en Besturen www ikr industries nl...

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