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FT-10 Fill Technical Manual, Rev. 2.21, July 2020

Page 41 of 131

6. F

ILLING

ODES

Mode Description

Application

Open container filling as Gross

Liquid or bulk filling into container

Bag, Big bag filling

Automatic rotary filling machines

Open container filling as Net

Bung-Type container filling as Gross

Above level liquid filling

Bung-Type container filling as Net

Accurate filling and emptying

Automatic bagging machines

Big bag filling from hopper scale

Multicycle packing/bagging

Filling mode for bigger bags than the hopper capacity.

Weight-in / Weight-out

Sticky/high viscosity materials filling from hopper / tank
scale.

Filling into the bag

For bagging machines which filling the bag by
weighing the bag.

The meaning of parallel I/Os are given in section 4.3.13. on Page

To start up filling system, please follow as:

1. Make parallel I/O connections according to the selected filling mode.

2. Please enter Programming in menu

[5-- ]

and Scale Build parameters in menu

[2-- ]

and Calibration

parameters in parameter menu

[3-- ].

3. Enter process parameters for your filling mode as explained in application modes.

4. Enter Target and Preset values as explained in section 7 on Page 69

5. Test your filling machine, if needed adjust the filling related parameters and digital filter for better

performance.

Meaning of the parameters on the filling cycle diagram, Figure 6.1.

In this diagram, the instrument do not follow the weight during coarse and fine feeding control delay periods
to increase the reliability of the system; and read the actual weight value at the end of settling time for cut-off
point adjustment.

Figure 6.1 - Typical filling diagram (displayed weight vs. time)

Содержание FT-10 FILL

Страница 1: ...FT 10Fill Filling Controller Technical Manual Flintec GmbH Bemannsbruch 9 74909 Meckesheim GERMANY www flintec com...

Страница 2: ...n only FT 10 FILL PB 18 4 3 6 Profinet Connection only FT 10 FILL PN 18 4 3 7 Ethernet Connection only FT 10 FILL EN 19 4 3 8 CANopen Connection only FT 10 FILL CO 20 4 3 9 EtherNet IP Connection only...

Страница 3: ...10 Modbus RTU 79 10 1 Modbus RTU Data Structure 79 11 Profibus only FT 10 FILL PB 85 11 1 Data Format 85 11 2 GSD GSDML Configuration 86 11 3 Profibus DP Profinet Data Structure 86 12 Profinet only F...

Страница 4: ...3 18 Powerlink only FT 10Fill PL 114 18 1 Data Format 115 18 2 XDD Configuration 115 18 3 Powerlink Data Structure 115 19 Appendix Data Structure Profibus DP Profinet EtherNET IP EtherCAT CC Link Powe...

Страница 5: ...be informed if any errors occur FLINTEC cannot accept any liability for direct or indirect damages resulting from the use of this manual FLINTEC reserves the right to revise this manual and alter its...

Страница 6: ...G CHECKS TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM WARNING FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO PROPERLY...

Страница 7: ...weils geltenden Fassung folgender Richtlinien corresponds to the production model described in the EC type approval certificate and to the requirements of the current version of the following EC direc...

Страница 8: ...ut Yes Yes Yes Yes Yes Yes Yes Yes Yes Fast Continuous data output Yes Yes Yes Yes Yes Yes Yes Yes Yes BSI data interface Yes Yes Yes Yes Yes Yes Yes Yes Yes 4 digital input and 5 relay contact output...

Страница 9: ...ells 350 or 25 load cells 1100 in parallel Connection 4 or 6 wire technique Cable length maximum 1000 m mm for 6 wire connection Communication Data Formats Continuous Fast Continuous Printer formats B...

Страница 10: ...PC Software Device identity customization Topology Line Bus Star or Tree topology depending on physical media Installation Switched Ethernet transmission with shielded twisted pair cables and RJ 45 co...

Страница 11: ...Tree topology depending on physical media Installation Switched Ethernet transmission with shielded twisted pair cables and RJ 45 connectors Web client Available FT 10 FILL EC EtherCAT Communication...

Страница 12: ...mmunication Profile Specification version 1 2 0 XDD file XDD file provided Ring redundancy Available Topology 100 free choice of star tree ring or daisy chain Installation Switched Ethernet transmissi...

Страница 13: ...e keys and the key functions of FT 10 FILL are Function Key function is programmable to Total 1 h ton hour or klb hour indication Quantity Last filling value Refer to parameter 116 Page 34 Target Coar...

Страница 14: ...k prompt appears for a short while to indicate the pressed key is locked 3 4 4 Housing FT 10 FILL housings are panel type with stainless steel front and back parts and aluminium body The hole dimensio...

Страница 15: ...l Manual Rev 2 21 July 2020 Page 14 of 131 FT 10 FILL EI rear view FT 10 FILL EC rear view FT 10 FILL CC type rear view FT 10 FILL PL type rear view FT 10 FILL EN Panel type rear view FT 10 FILL CO Pa...

Страница 16: ...ible protect FT 10 FILL instruments with the faraday cage or install them in separate section or install them far away from this kind of equipment Connect parallel reverse diodes to the DC inductive l...

Страница 17: ...r control equipment inductive loads etc If the condition of the power line in the plant is poor prepare a special power line and grounding Before interfering the instrument turn off the power and wait...

Страница 18: ...onnections Warning Connecting the shield to the reference ground will protect your weighing system against EMC disturbances 4 3 4 RS 485 and Modbus RTU Connection RS 485 port usage and specifications...

Страница 19: ...ound isolated 6 5V Bus Output 5V termination power isolated 7 8 A Line Negative RxD TxD RS 485 level 9 Housing Cable Shield Ground 4 3 6 Profinet Connection only FT 10 FILL PN Profinet connection is d...

Страница 20: ...FILL EN Ethernet interface is used for data transfer to PC or PLC in the formats shown below Usage Ethernet interface with PC or PLC Data formats Continuous Fast Continuous Printer Format BSI Protoco...

Страница 21: ...tarting Modbus RTU interfacing 4 3 8 CANopen Connection only FT 10 FILL CO CANopen connection is done with four wires as indicated below in Figure 4 11 The data line ends must be equipped with 120 ohm...

Страница 22: ...data 6 RX In Differential Ethernet receive data 4 Not used Terminated 5 Not used Terminated 7 Not used Terminated 8 Not used Terminated Shield Chassis ground The HUB connection cabling will be a direc...

Страница 23: ...a 6 RX In Differential Ethernet receive data 4 Not used Terminated 5 Not used Terminated 7 Not used Terminated 8 Not used Terminated Shield Chassis ground The HUB connection cabling will be a direct c...

Страница 24: ...19 FT 10 FILL CC interface connections CC Link Connector pin configuration Pin Signal Description 1 DA PositiveRS485 Rxd TxD 2 DB NegativeRS485 Rxd TxD 3 DG Signal ground 4 SLD Cable Shield 5 FG Prote...

Страница 25: ...ansmit data 2 TX Out Differential Ethernet transmit data 3 RX In Differential Ethernet receive data 6 RX In Differential Ethernet receive data 4 Not used Terminated 5 Not used Terminated 7 Not used Te...

Страница 26: ...in Figure 4 22 Figure 4 22 Inputs connection diagram Outputs connection diagram is shown in Figure 4 23 Figure 4 23 Outputs connection diagram Non isolated outputs U0 24 V 1 5 V 100 mA Connection dia...

Страница 27: ...make calibration After checking the performance of your weighing instrument you can begin to use the controller Power off the controller for other peripheral connections Install IndFace1X to your PC I...

Страница 28: ...the metrological related There is no need to open the housing to change the position of this DIP switch Figure 5 1 The location of calibration DIP switch Display Operation 123 456 kg Press key until P...

Страница 29: ...ro adjustment 5 3 Exiting the Programming and Calibration If you press key on which parameter you are you will get out of the active sub block and reach the next sub block If you press key again you w...

Страница 30: ...enabled 001 3 Baud Rate 0 1200 Baud 1 2400 Baud 2 4800 Baud 3 9600 Baud 4 19200 Baud 5 38400 Baud 6 57600 Baud 7 115200 Baud 003 00 Address You can define a device address between 1 and 99 by this par...

Страница 31: ...200 Baud 013 01 Address You can define a device address between 1 and 99 by this parameter If you enter 0 controller will operate without an address 014 0 Data length and parity 0 8 bit no parity 1 7...

Страница 32: ...ies Press the key to access the next parameter 033 Subnet Mask Address The IP address will be entered as aaa bbb ccc ddd Default is 255 255 255 000 For changing the IP address press the Tare key and e...

Страница 33: ...ceeds minimum print value and become stable The weight value should decrease under minimum print value to reprint If this parameter selected as print interlock after printing the weight must be change...

Страница 34: ...LL PN EI EC This sub block includes the parameters related with the Profinet interfaces of FT 10 FILL controller 060 0 Data Format 0 Signed 32 bit integer no decimal point implied 1 32 bit float decim...

Страница 35: ...ting conditions can be entered One of the most important features of FT 10 series is viewing filter characteristic on the display and with the help of this option you can select the most suitable filt...

Страница 36: ...lected small deviation per second around centre of zero 0 Disable 1 0 5e 2 1e 205 2 Tare 0 Disable 1 Multi tare via key 2 Tare via key if scale is in gross mode 206 2 Motion Detector This parameter de...

Страница 37: ...that parameter you can improve the performance of the scale An additional calibration point Three step scale calibration in this parameter improves the scale performance 1 Press at the 302 prompt to s...

Страница 38: ...is used 3 Place the test weights or another practical weight on the scale 4 Press to start span calibration WA t message will be shown on the display 10 seconds while span calibration is being perform...

Страница 39: ...ficates of the load cells Press key to go to the next step Example If load cell outputs are LC1 2 0010 LC2 1 9998 LC3 1 9986 and LC4 2 0002 the mean value will be Mean of LC outputs 2 0010 1 9998 1 99...

Страница 40: ...phabet will sequentially be transferred from RS 232C serial interface port by pressing Zero key one after another Received numerical data is seen on display 902 RS 485 Serial Interface testing The cha...

Страница 41: ...ted in this parameter Press key to access the previous error log 921 Setup history SErV CE The last 20 service entry listed in this parameter Press key to access the previous entry log 99 Printing Par...

Страница 42: ...f parallel I Os are given in section 4 3 13 on Page 25 To start up filling system please follow as 1 Make parallel I O connections according to the selected filling mode 2 Please enter Programming in...

Страница 43: ...X Maximum tare value Filling can start if the weight of the container is lower than this value Enter maximum tare value by pressing and keys Press the key to go to the next parameter d_F LL XXXXX Fill...

Страница 44: ...appears if weight value is not increased after feeding output is activated Refer to parameter 508 F LL t This prompt announces that the filling is not finished in the filling time and is ended Error i...

Страница 45: ...t 2 Input 3 Input 4 Reset Output 1 Coarse feeding Output 2 Fine feeding Output 3 Output 4 End of filling Output 5 E Error Z at Zero range refer to par 117 Example of a connection diagram 1 Manual cont...

Страница 46: ...X Maximum tare value Filling can start if the weight of the container is lower than this value Enter maximum tare value by pressing and keys Press the key to go to the next parameter d_F LL XXXXX Fill...

Страница 47: ...the weight value When the conditions become normal error is acknowledged by Start Input No FEEd Feeding error message appears if weight value is not increased after feeding output is activated Refer...

Страница 48: ...t 2 Input 3 Input 4 Reset Output 1 Coarse feeding Output 2 Fine feeding Output 3 Output 4 End of filling Output 5 E Error Z at Zero range refer to par 117 Example of a connection diagram 1 Manual cont...

Страница 49: ...container is lower than this value Enter maximum tare value by pressing and keys Press the key to go to the next parameter SAFEtY XXXXX Safety If filling valve doesn t go through hole of the container...

Страница 50: ...er is removed from the platform E trnG XXXXX Tare range error message appears if tare of the container is not between minimum tare and maximum tare values entered in process parameters above This erro...

Страница 51: ...fill it Notes 1 There is a preact adjustment delay only in preact adjustment frequency refer to parameter 503 2 The fine feed output is activate together with coarse feed output if parameter 501 is 1...

Страница 52: ...Rev 2 21 July 2020 Page 51 of 131 Example of a connection diagram 1 Manual control circuitry is not indicated 2 Very important If Outputs are supplied DC reverse diodes should always be installed FT...

Страница 53: ...is lower than this value Enter maximum tare value by pressing and keys Press the key to go to the next parameter SAFEtY XXXXX Safety weight If filling valve doesn t go through hole of the container th...

Страница 54: ...inimum tare and maximum tare values entered in process parameters above This error is acknowledged by Start Input if the tare goes in to the range E tArE XXXXX This message appears if Taring is not po...

Страница 55: ...fill it Notes 1 There is a preact adjustment delay only in preact adjustment frequency refer to parameter 503 2 The fine feed output is activate together with coarse feed output if parameter 501 is 1...

Страница 56: ...Rev 2 21 July 2020 Page 55 of 131 Example of a connection diagram 1 Manual control circuitry is not indicated 2 Very important If Outputs are supplied DC reverse diodes should always be installed FT...

Страница 57: ...scale is accepted empty and the gate is closed Enter zero range value by pressing and keys Press the key to go to the next parameter d_d SC X X End of emptying delay After the weight value goes into...

Страница 58: ...e weight value Applying start input restarts the filling cycle If this error seen again the second start input starts the feeding without zeroing E GAtE Gate position error No FEEd Feeding error messa...

Страница 59: ...Start for filling Input 2 Start for emptying Input 3 Gate is closed Input 4 Reset Output 1 Coarse feeding Output 2 Fine feeding Output 3 Empty Output 4 Full end of filling Output 5 End of emptying E E...

Страница 60: ...pressing and keys Press the key to go to the next parameter Zero_r XXXXX Zero range This parameter has two functions 1 At filling start To start feeding the weight indication has to be in Zero Range 2...

Страница 61: ...e weight value It disappears when emptying starts d_dEL Emptying delay time in function End Bag is full E ZrnG XXXXX This error means the weight is out of Zero_r at the beginning of Filling cycle Can...

Страница 62: ...ted automatically to minimize the bag filling error Warning Error correction frequency parameter 503 should be adjusted to 1 in this mode Notes 1 There is a preact adjustment delay only in preact adju...

Страница 63: ...Rev 2 21 July 2020 Page 62 of 131 Example of a connection diagram 1 Manual control circuitry is not indicated 2 Very important If Outputs are supplied DC reverse diodes should always be installed FT...

Страница 64: ...tion 123 456 kg Press long key EXtrA message appears EXtrA XXXXX Extra weight Enter the value that will remain on the scale after discharging Weight in Target Extra Enter the value by pressing and key...

Страница 65: ...meter 509 E trGt The weight is less than discharging target Error is cancelled by Reset input Filling cycle Feeding gate will be checked continuously at discharging If the gate is open at discharging...

Страница 66: ...FT 10 Fill Technical Manual Rev 2 21 July 2020 Page 65 of 131 Example of a Connection Diagram FT 10 Fill FILLING CONTROLLER...

Страница 67: ...message appears vibon XXXXX Start of vibration The vibration starts if the load will be heavier than the value at filling Enter the value by pressing and keys Press the key to enter the next parameter...

Страница 68: ...he bag catching If bag clamp is not closed in 5 seconds the E CLMP prompt will appear Zero The prompt to indicate the zeroing process Refer to parameter 506 FuLL XXXXX Displayed end of the filling unt...

Страница 69: ...r settling the product in the bag before releasing the bag The bag catcher is open Vibration to the bag can be applied between to weight values during filling Digital Inputs and Outputs I O Descriptio...

Страница 70: ...value by pressing and keys Press the key to go to the next parameter CoArSE XXXXX Preset Values Cut off Entry Coarse prompt and its value are toggled on the display Coarse lead in Target Coarse cut o...

Страница 71: ...Mode 3 Bung Type container filling as Gross 4 Mode 4 Bung Type container filling as Net 5 Mode 5 Packing Bagging 6 Mode 6 Multicycle packing bagging 7 Mode 7 Weight in Weight out 8 Mode 8 Filling into...

Страница 72: ...lue entered here shall be less than the value calculated at the OIML R 61 section A 5 3 5 for approved usage If the zeroing will be done each filling this value shall be entered less than the minimum...

Страница 73: ...ed or disabled from response but they must be sent to end of ASCII command CHK Checksum can be enabled or disabled from both command and response and only continuous data output can be programmed for...

Страница 74: ...STATUS SIGN WEIGHT VALUE CR LF Examples S 000123 4 weight is stable and 123 4 D 000123 4 weight is dynamic and 123 4 Over load Under load O ADC out error 9 3 Print Mode The format of the data output...

Страница 75: ...SCII char will be located in the structure if not 00 Command format ADR COMMAND CHK CR LF Response format with weight ADR COMMAND STATUS SIGN WEIGHT CHK CR LF Response format without weight force ADR...

Страница 76: ...1B under load Comments The response is the gross weight value stable or dynamic or error status Gross weight data is transmitted immediately after receiving command C Clear the tare memory Command ADR...

Страница 77: ...and it must be stable Else Nack status is send Status can be Stable or Nack S Read Status Command ADR S Response ADR S STATUS 1 STATUS 2 STATUS 3 Example Command 01S Response 01SSGI Stable Gross In R...

Страница 78: ...ll 8 outputs are active 01VN Could not read outputs Comments Data length change according to number of digital outputs Outputs are implemented to ASCII char of 4 bit 1111 is implemented to char F X Re...

Страница 79: ...so Ack is send If it cannot be stable in time out delay Nack is send Checksum Calculation CHK is transmitted as two ASCII characters calculated with the Checksum formulation Checksum 0 SUM of all resp...

Страница 80: ...ored to the registers in little endian format Least significant word is stored to the lowest register address and most significant word is stored to the highest register address Parameter s set up Set...

Страница 81: ...1 Quantity 40023 R W 2 Total 40025 R 1 Status of Inputs Bit Description D0 Input 1 0 Passive 1 Active D1 Input 2 D2 Input 3 D3 Input 4 40026 R W 2 Digital outputs status D0 Output 1 0 Passive 1 Activ...

Страница 82: ...se the weight 37 Scale unstable Wait until scale become stable Check grounding wiring 38 The Calibration DIP switch is not On position Check the calibration DIP switch 40034 R W 6 Not used 40040 R W 2...

Страница 83: ...NO FEED 40114 R 1 Process state 0 No Process ADC out Over Under etc 1 Ready 2 In filling process 3 End of filling FULL 4 In discharging process 42000 R W 1 Filter Refer to parameter 120 on page 34 42...

Страница 84: ...1and D5 0 3 If yes read a weight value gross net or tare 4 If D0 1 check D0 until system ready 5 If D1 0 check the error code or if D5 1 check the process error messages from 40105 Zero Calibration p...

Страница 85: ...5 F7 Answer of digital inputs Input 2 is active 01 03 02 00 02 39 85 Read digital outputs 01 03 00 C8 00 01 05 F4 Answer of digital outputs Output 3 is Active 01 03 02 00 04 B9 87 Request Calibration...

Страница 86: ...t float decimal point implied 051 000 Rack Address The Profibus rack address of FT 10 FILL will be entered via keypad between 001 to 126 There are two LEDs near the Profibus connector which are ST Sta...

Страница 87: ...Figure 11 1 Figure 11 1 GSD GSDML Configuration GSD GSDML Configuration Description Input 2 words 1st Dword FT 10 Fill Px Output to PLC Input Input 2 words 2nd Dword FT 10 Fill Px Output to PLC Input...

Страница 88: ...s on rear panel to indicate the interface status as seen below The meanings of these LED s are MS Module Status LED LED State Description Comment Off Not power or not initialized No power or profinet...

Страница 89: ...namic Host Configuration Protocol automates network parameters if it is enabled Default is Disable IP Address If DHCP is disabled obtain IP address manually Default is 192 168 16 250 Subnet Mask If DH...

Страница 90: ...ters 03 on Page 31 03 Ethernet Only FT 10 FILL EN This sub block includes the parameters related with the Ethernet of FT 10 FILL controller 030 5 Data Format 0 No data transfer 1 Continuous data outpu...

Страница 91: ...dFace1x EtherX PC software over Local Network Area as described in this section or you can entry from par 03 blocks EtherX PC software is available in CD which is supplied together with the instrument...

Страница 92: ...the highest register address Parameter set up Set Ethernet Data Format Modbus TCP IP High Low or Modbus TCP IP Low High Ethernet Address 01 to 255 Make the Ethernet parameter settings as defined on Pa...

Страница 93: ...st filling value 40022 R W 1 Quantity 40023 R W 2 Total 40025 R 1 Status of Inputs Bit Description D0 Input 1 0 Passive 1 Active D1 Input 2 D2 Input 3 D3 Input 4 40026 R W 2 Status of Outputs D0 Outpu...

Страница 94: ...all Increase the test weight 37 Scale unstable Wait until scale become stable Check grounding wiring 38 The Calibration DIP switch is not On position Check the calibration DIP switch 40034 R W 6 Not u...

Страница 95: ...35 E HOLE 136 Not used 137 NO FEED 40114 R 1 Process state 0 No process Adc out Over Under etc 1 Ready 2 In filling process 3 End of filling FULL 4 In discharging process 42000 R W 1 Filter Refer to p...

Страница 96: ...sses Programming steps of frequent use Reading a weight value 1 Read 40003 or 40008 40073 2 Check D0 0 D1 1and D5 0 3 If yes read a weight value gross net or tare 4 If D0 1 check D0 until system ready...

Страница 97: ...TION Attention For hardware connection details please refer to the related hardware descriptions in this manual Exception codes 1 Function code is not supported 2 Out of beginning and ending address r...

Страница 98: ...s 01 03 00 C7 00 01 Answer of digital inputs Input 2 is active 01 03 02 00 02 Read digital outputs 01 03 00 C8 00 01 Answer of digital outputs Output 3 is Active 01 03 02 00 04 Request Calibration Sta...

Страница 99: ...CANopen rack address of FT 10 FILL will be entered via keypad between 001 to 126 There are 2 LED s near the CANopen connector which are Run LED State Indication Comment Off Not online No power Check p...

Страница 100: ...parameter 070 14 2 EDS Configuration CANopen data structures of FT 10 FILL CO includes 1 x TxPDO 64 bit and 1 x RxPDO 64 bit EDS configuration for PLC programmers is shown in Figure 14 1 Figure 14 1 E...

Страница 101: ...alibration status refer to D33 D37 FT 10 FILL CO Output to PLC Input TxPDO 1 T_UL1 Bit Number TxPDO 1 T_UL1 Description D63 D56 Outputs Output bit status Active 1 D55 D48 Inputs Input bit status Activ...

Страница 102: ...tus refer to D33 D37 Process error messages always 32 bit integer Low Dword of TxPDO 1 T_UL1 descriptions when read command is Process error messages Refer to RxPDO 1 R_UL1 of PLC Output to FT 10 FILL...

Страница 103: ...e calibrating Load cell signal is very low or too high 0010 0011 35 Calibration Error Calibration loading is not enough Check test weight loading Write test weight value to RxPDO 1 R_DW1 of PLC Output...

Страница 104: ...tart for emptying SFE A transition form 0 to1 activates the Start for emptying command D60 Reset A transition form 0 to1 activates the Reset command D59 Start for filling A transition form 0 to1 activ...

Страница 105: ...t value 10010 18 Not used 10011 19 Coarse value 10100 20 Not used 10101 21 Fine value 10110 22 Label number CN always integer 10111 23 Last filling value 11000 24 Quantity always integer 11001 25 Tota...

Страница 106: ..._ R ZERO_ R D_Hold 00100011 35 R W Not used SAFET Y Not used L_TRG T Not used Gr Net 00100100 36 R W D_STR T D_STR T Not used Not used Not used D_End 00100101 37 R W S_TYP E S_TYP E Not used Not used...

Страница 107: ...a weight value 1 Check the D43 D47 bits of TxPDO 1 T_UL1 2 If there is not any error read a weight value gross net or tare Zero Calibration procedure 1 Check the low byte of Calibration Status it shou...

Страница 108: ...atus LED LED State Description Off Not IP address Green Online one or more connections established CIP Class 1 or 3 Green flashing Online no connections established Red Duplicate IP address FATAL erro...

Страница 109: ...work parameters if it is enabled Default is Enable IP Address If DHCP is disabled obtain IP address manually Subnet Mask If DHCP is disabled obtain subnet mask manually Default Gateway If DHCP is disa...

Страница 110: ...Data Length Description Input 2 words 1st Dword FT 10 FILL Output to PLC Input Input 2 words 2nd Dword FT 10 FILL Output to PLC Input Output 2 words 1st Dword PLC Output to FT 10 Input Output 2 words...

Страница 111: ...tate Description Off INIT Green OPERATIONAL Green blinking PRE OPERATIONAL Green single flash SAFE OPERATIONAL Red Fatal Event MS ERR LED LED State Description Off No error or no power Red blinking In...

Страница 112: ...Output 2 words ESI configuration for PLC programmers is shown in Figure 16 1 Figure 16 1 Configuration of module properties for Beckhoff Input Output Definition Description DI TxPDO Map SubIndex 001...

Страница 113: ...between 001 to 126 072 000 Baudrate 0 156kbps 1 625kbps 2 2 5kbps 3 5Mbps 4 10Mbps There are 2 LED s near the CC Link connector which are NS Run LED State Indication Off No network participation timeo...

Страница 114: ...Figure 17 1 Figure 17 1 Station information Input Output Definition Description Remote Register RWr RWr0 RWr1 1st Dword Input FT 10 FILL Output to PLC Input RWr2 RWr3 2nd Dword Input FT 10 FILL Output...

Страница 115: ...c Ethernet state no POWERLINK traffic has been detected Green single flash NMT_CS_PRE_OPERATIONAL_1 Only asynchronous data Green double flash NMT_CS_PRE_OPERATIONAL_2 Asynchronous and synchronous data...

Страница 116: ...eter 070 18 2XDD Configuration Powerlink data structures consist of 2 pcs Input 2 words and 2 pcs Output 2 words XDD configuration for PLC programmers is shown in Figure 18 1 Figure 18 1 Configuration...

Страница 117: ...31 D30 D29 D28 D27 D26 D25 D24 D23 D22 D21 D20 D19 D18 D17 D16 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 1st Dword By default Actual weight value is represented To represent other weight o...

Страница 118: ...ection 0 Stable 1 Dynamic D5 D1 Read Command Response 00000 0 Actual weight Net if the indication is in Net 00001 1 Gross weight 00010 2 Tare weight 00011 3 Calibration Status Refer to Fehler Verweisq...

Страница 119: ...ocess Adc out Over Under etc 00000001 1 Ready 00000010 2 In filling process 00000011 3 End of filling FULL 00000100 4 In discharging process D7 D0 Process Warning Messages Bin Dec Messages 00000000 0...

Страница 120: ...d cell signal is very low or too high 0010 0011 35 Calibration Error Calibration loading is not enough Check test weight loading Write test weight value to 1st Dword of PLC Output to FT 10 FILL Input...

Страница 121: ...es the Reset command D27 Start for filling A transition form 0 to1 activates the Start for filling command D26 D24 Not used D23 D16 Expanded Commands List Refer to Fehler Verweisquelle konnte nicht ge...

Страница 122: ...ot used 10011 19 Coarse value 10100 20 Not used 10101 21 Fine value 10110 22 Label number CN always integer 10111 23 Last filling value 11000 24 Quantity always integer 11001 25 Total 11010 26 Inputs...

Страница 123: ...d 00100011 35 R W Not used SAFE TY Not used L_TRG T Not used Gr Net 00100100 36 R W D_STR T D_STR T Not used Not used Not unsed D_End 00100101 37 R W S_TYP E S_TYP E Not used Not used Not unsed Not un...

Страница 124: ...k the D11 D15 bits of FT 10 FILL Px Output to PLC Input 2nd Dword 2 If there is not any error read a weight value gross net or tare Zero Calibration procedure 1 Check the low byte of Calibration Statu...

Страница 125: ...FT 10 Fill Technical Manual Rev 2 21 July 2020 Page 124 of 131 20 APPROVED SCALE S SEALING Load cell connector and housing sealing Label sealing Load cell connector and housing sealing...

Страница 126: ...ator cannot be calibrating Check load cell cable and load then start calibration again Err 10 EEPROM error Configure the instrument EEPROM broken Err 20 Calibration error Calibrate the indicator Err 2...

Страница 127: ...255 255 255 000 5 Filling Block 034 Gateway Address 192 168 016 253 50 Filling Parameters 035 Local Port 502 500 Filling mode 1 Mode 1 036 Response Speed 0 immediately 501 Feeding type 1 04 Printer 50...

Страница 128: ...AFTER P 048 Qtity of COPIES 03 _ ETHERNET 030 ETH FORMAT 031 ETH ADR 032 IP ADR 033 SUB NET MASK 034 GATEWAY 035 LOCAL PORT 036 RESP Speed 05 _ Profibus 050 FORMAT 051 ADR 06 _ Profinet EtherNet IP E...

Страница 129: ...al Manual Rev 2 21 July 2020 Page 128 of 131 24 CALIBRATION TABLE n Max Capacity e recommended values are given in the table below You can use this table to select your Max and e values Max value can...

Страница 130: ...Housing 13 Increased Indication 35 Indication at the End of Filling 71 Inputs 25 Inputs test 39 Key features 7 Key function 12 34 Key Lock 13 Key Pad testing 39 Label No CN 34 Linearity Correction 36...

Страница 131: ...FT 10 Fill Technical Manual Rev 2 21 July 2020 Page 130 of 131 Bemannsbruch 9 D 74909 Meckesheim Deutschland Germany e mail germany flintec com http www flintec com...

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