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97
XYZ Machine Tools Ltd
TRAK
2
OP
Installation, Maintenance, Service & Part List Manual
1.
Go to service code 510 and press the orientate spindle button. The spindle orientation offset is
displayed in the lower right hand corner
2.
Now go to the Delta AC drive and enter this value under parameter 10-19. To do so, follow these
steps.
a.
Press the Program/Data button on the drive
b.
Use the up and down arrows to scroll to 10 and press Program/Data
c.
Now use the up and down arrows to scroll to 19 and press Program/Data
d.
Enter the offset found in service code 510 and press Program/Data
e.
Press Mode button to return to frequency reading.
3.
Lastly, go back to service code 510 and re-calibrate the spindle. Press the CAL RPM button and
following the instructions on the screen.
6.3
Computer Module Replacement
Caution!
Make sure you have a back up copy of the machine’s configuration file when replacing the computer.
Failure to do so will require you to reset all the important machine parameters such as ball lock locations,
tool change height, ATC locations, etc.
The following service codes must be performed when a computer is replaced. Failure to do so will cause
many parameters to be incorrect and will lead to the machine crashing.
•
Service Code 142
– Save the configuration file from old computer module to a USB device.
•
Service Code 141
– Load the configuration file back into the new computer from a USB device
that contains all important machine parameters.
Refer to section 5.3 for a drawing of the computer module and cable connections.
1.
If you do not have a copy of your configuration file and the computer module is still functional,
perform service code 142 and save your machine’s configuration file to a thumb drive. If you are
not able to run this service code, then the machine must be set up again once the new computer
module has been fitted.
2.
Shutdown the control and
turn the power off
to the machine.
1.
Remove all cables from the computer module.
2.
Remove the 4 SHCS that hold the computer module in place.
3.
Fasten the new computer module in place and connect all cables.
4.
Turn power on to the machine.
5.
Go to service code 141 to load in the saved configuration file.
6.4
Linear Guide Replacement
The linear guides that come with the 2 OP should be trouble free for many years as long as they are
properly lubricated per the specifications stated in this manual. Should the time come when a linear guide
needs to be replaced, this is a major overhaul activity; please contact XYZ machine Tools for assistance.
6.5
Ballscrew Replacement, X Axis
Please refer to assembly drawing 27520-1 at the back of this manual.
1.
Shutdown the control and
turn the power off
to the machine.
2.
Remove the sheet metal and covers:
a.
Remove the side enclosure covers, left and right.
b.
Remove the X-axis telescoping covers, left and right.
c.
Remove the sheet metal covers that are adjacent to the accordion covers.
3.
Remove the X-axis drive belt.
a.
Loosen the 3 SHCS shown in figure 6.5a and remove the belt.
Summary of Contents for TRAK 2OP M11 Mill
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