XYZ Machine Tools TRAK 2OP M11 Mill, Safety, Installation, Maintenance, Service And Parts List

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XYZ Machine Tools Ltd
TRAK  2
OP
Installation, Maintenance, Service & Part List Manual
5.11.2.6 Code 510: Spindle Setup
Use these service codes to setup or troubleshoot the spindle.
1. CAL RPM – Running this routine will automatically calibrate the spindle over several increments
from its minimum to maximum rated speed. The process should take around 5minutes to
complete.
2.
ORIENT SPINDLE
– This sets the orientation of the spindle in relation to the ATC, for tool
changing. Follow the instructions on screen to set or verify the orientation of the spindle. See
section 6.2.2 for procedure.
a) ATC FRONT – brings the ATC in towards the user. Make sure the Z axis is high enough to
clear the ATC before using.
b) ATC BACK – moves the ATC back out and away from the user.
c) ORIENT ON / OFF – pressing this button will make the spindle turn to the orientation offset
that is currently saved, and hold position. Pressing it again will release the spindle so that it
can be turned manually if necessary.
3.
ENC CHECK
– Use to verify the spindle encoder is functioning properly. For every revolution of
the spindle, you should see 4096 counts on the screen. The counts should also reset to 0 once
the encoder reaches the index pulse. You can turn the spindle manually, or use SPIN SPEED to
enter an rpm, and press FWD to run the spindle.
5.11.2.7 Code 520: Set Tool Change Locations
Use this service code to set the 8, ATC tool spots. The locations are relative to the home position.
Follow the directions on the screen. All 8 locations should be set by using a dial indicator to sweep in the
taper on a tool. The X and Y coordinate should be within 0.1mm on the indicator. In other words, there is
some room for error, but these tool locations cannot be set by eye.
The Z tool change height is defined as the location that Z axis must go to load a tool into the ATC. See
section 5.8.2 above for more instructions.
Once you have all tools set properly and the Z height, press the “SAVE TABLE” button to save all tool
locations.
5.11.3 Group C - Diagnostic Codes
The following codes are used primarily when diagnosing a problem with the machine.
5.11.3.1 Code 54: Program Continuous Run
This Code runs a program continuously without stopping for GO commands. It is helpful in running a long
period to identify an intermittent problem.
Prepare a programme as normal.
Press MODE, RSTR,SERV CODES, “C”, Code 54, INC SET. The program run will start automatically.
Press STOP to stop, and GO to continue.
5.11.3.2 Code 81: Program Panel Overlay Test
This code is used to check if the buttons located on the programming panel are functioning correctly. It
allows you to test each key individually. When you press the keys, the corresponding box for that key will
highlight on the screen. The pendant will also beep, indicating that the key is working correctly. If one of
the keys does not work, the programming panel assembly may need to be replaced. If none of the keys
are working, you may want to check the connections from the back of the program panel to the overlay
interface board.
5.11.3.3 Code 131: Manual DRO
A manual diagnostic routine used to check the motor encoders. The E stop must be pressed before
entering this service code. This turns the servos off and allows the X and Y axis ballscrew to be turned by
hand. Manually turn the X or Y axis ballscrew to display the actual DRO counts and the raw encoder